Rolling control system and rolling control method
12042835 ยท 2024-07-23
Assignee
Inventors
Cpc classification
B21B2271/02
PERFORMING OPERATIONS; TRANSPORTING
B21B37/46
PERFORMING OPERATIONS; TRANSPORTING
B21B37/58
PERFORMING OPERATIONS; TRANSPORTING
B21B37/48
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.
Claims
1. A rolling control system comprising: a rolling stand; and a rolling controller configured to execute speed control of which a control operation terminal is speed of a material to be rolled in an entry side of the rolling stand and roll gap control of which a control operation terminal is a roll gap of the rolling stand, wherein the rolling controller includes: a first plate thickness control part configured to execute roll gap and plate thickness control that is roll gap control to control a plate thickness of the material to be rolled in a delivery side of the rolling stand; a second plate thickness control part configured to execute speed and plate thickness control that is speed control to control the plate thickness; a first tension control part configured to execute speed and tension control to control a tension of the material to be rolled in the entry side of the rolling stand; a second tension control part configured to execute roll gap and plate tension control to control the tension; and a control selection part configured to select the speed and tension control and the roll gap and plate thickness control if rolling speed is less than a boundary value, while selecting the roll gap and plate tension control and the speed and plate thickness control if the rolling speed is greater than or equal to the boundary value, wherein the control selection part is further configured to: if the rolling speed rises across the boundary value at a startup of the rolling stand, set a speed correction amount to zero and then output it to the second tension control part such that the speed correction amount in the speed and tension control before a transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed at the transboundary; and if the rolling speed rises across the boundary value at the startup of the rolling stand, calculate a roll gap correction amount according to the speed correction amount and then output it to the second tension control part such that the speed correction amount is reflected to a calculation of a roll gap control amount executed in the roll gap and plate tension control at the transboundary, wherein the control selection part includes: a hold circuit configured to store the speed correction amount output in the speed and tension control from the first tension control part; a trigger circuit configured to output a trigger signal when the rolling speed is equal to or greater than the boundary value; and a ramp circuit configured to, when the trigger signal is output from the trigger circuit, calculate the roll gap correction amount according to the speed correction amount based on the speed correction amount output in the speed and tension control at which the trigger signal is output from the trigger circuit.
2. The rolling control system according to claim 1, wherein the roll gap control amount output from the first plate thickness control part is input to the roll gap control, before the trigger signal is output from the trigger circuit, and the input of the roll gap control amount output from the first plate thickness control part is blocked by a switch, after the trigger signal is output from the trigger circuit.
3. The rolling control system according to claim 2, wherein the roll gap correction amount calculated by the ramp circuit is added to the roll gap control amount output from the second tension control part, and the combined amount of the roll gap correction amount calculated by the ramp circuit and the roll gap control amount output from the second tension control part is input to the roll gap control, after the trigger signal is output from the trigger circuit.
4. The rolling control system according to claim 1, wherein the control selection part further includes another ramp circuit and a limiter, a speed control amount output from the first tension control part and a speed correction amount that is used for calculation of the speed control amount is input to the other ramp circuit, and the limiter is configured to input, to the speed control, the speed control amount output from the first tension control part, before the trigger signal is output from the trigger circuit.
5. The rolling control system according to claim 4, wherein the limiter inputs an upper restriction parameter to the speed control, under a condition that the speed control amount output from the first tension control part meets the upper restriction.
6. The rolling control system according to claim 4, wherein the limiter inputs, to the speed control, a speed control amount output from the second plate thickness control part, after the trigger signal is output from the trigger circuit.
7. The rolling control system according to claim 6, wherein the limiter inputs an upper restriction parameter to the speed control, under a condition that the speed control amount output from the second plate thickness control part meets the upper restriction.
8. The rolling control system according to claim 4, wherein the other ramp circuit is configured to reset the speed control amount output from the first tension control part and the speed correction amount that is used for calculation of the speed control amount, after the trigger signal is output from the trigger circuit.
9. A rolling control method comprising: executing speed control of which a control operation terminal is rolling speed; and executing roll gap control of which a control operation terminal is a roll gap of a rolling stand, wherein the roll gap control includes: roll gap and plate thickness control which is the roll gap control to control a plate thickness of a material to be rolled in a delivery side of the rolling stand; and roll gap and plate tension control which is the roll gap control to control a tension of the material to be rolled in an entry side of the rolling stand, wherein the speed control includes: speed and tension control which is the speed control to control the tension; and speed and plate thickness control which is the speed control to control the plate thickness, wherein the rolling control method further comprising: selecting, if rolling speed of the material to be rolled is less than a boundary value, the speed and tension control and the roll gap and plate thickness control; selecting, if the rolling speed is greater than or equal to the boundary value, the roll gap and plate tension control and the speed and plate thickness control; setting a speed correction amount to zero, if the rolling speed rises across the boundary value at the startup of the rolling stand, such that the speed correction amount in the speed and tension control before a transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed at the transboundary; and calculating, if the rolling speed rises across the boundary value at the startup of the rolling stand, a roll gap correction amount according to the speed correction amount such that the speed correction amount is reflected to a calculation of a roll gap control amount executed in the roll gap and plate tension control at the transboundary, wherein the rolling control method further comprising: storing the speed correction amount output in the speed and tension control; and outputting a trigger signal when the rolling speed is equal to greater than the boundary value, wherein, when calculating the roll gap correction amount according to the speed correction amount, the roll gap correction amount is calculated based on the speed correction amount output in the speed and tension control at which the trigger signal is output.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
EMBODIMENT OF EMBODIMENT
(7) Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
1. Configuration of Rolling Control System
(8)
(9) A rolling is performed by crushing the material to be rolled 10 with a pair of the work rolls.
(10) Returning to
(11) In the rolling, the plate thickness of the material to be rolled 10 is critical to the quality of the product. Therefore, on the delivery side of the rolling stand 21, a plate thickness meter 60 is provided to measure the plate thickness of the material to be rolled 10. It is also important in the rolling to maintain a quality of a product and to secure an operation stability. For this reason, a tension meter 70 is provided between the rolling stands 20 and 21. The plate thickness meter 60 and the tension meter 70 are connected to the rolling controller 50. Note that a plate thickness meter having the same configuration as that of the plate thickness meter 60 may be provided on the entry side and the delivery side of the rolling stand 20. A tension meter having the same configuration as that of the tension meter 70 may be provided on the entry side of the rolling stand 20 or the delivery side of the rolling stand 21.
2. Configuration of Rolling Controller
(12) The rolling controller 50 includes a first plate thickness control part 51, a second plate thickness control part 52, a first tension control part 53, a second tension control part 54, and a control selection part 55.
(13) The first plate thickness control part 51 executes roll gap and plate thickness control (hereinafter also referred to as AGC_S). The AGC_S is the AGC for controlling the plate thickness of the material to be rolled 10 in the delivery side of the rolling stand 21 (i.e., the plate thickness h shown in
(14) The second plate thickness control part 52 executes speed and plate thickness control (hereinafter also referred to as AGC_Ve). The AGC_Ve is the AGC for controlling the plate thickness of the material to be rolled 10 in the delivery side of the rolling stand 21 by using the velocity Ve of the material to be rolled 10 in the entry side of the rolling stand 21 as a control operation terminal. The AGC_Ve is executed when the rolling speed is greater than or equal to the boundary value TH.
(15) The first tension control part 53 executes speed and tension control (hereinafter also referred to as ATR_Ve). The ATR_Ve is the ATR for controlling the tension of the material to be rolled 10 between the rolling stands 20 and 21 (i.e., the entry side of the rolling stand 21) by using the speed Ve of the material to be rolled 10 in the entry side of the rolling stand 21 as a control operation terminal. The ATR_Ve is executed when the rolling speed is less than the boundary value TH.
(16) The second tension control part 54 executes the roll gap and plate tension control (hereinafter also referred to as ATR_S). The ATR_S is the ATR for controlling the tension of the material to be rolled 10 between the rolling stands 20 and 21 by using the roll gap S of the rolling stand 21 as a control operation terminal. The ATR_S is executed when the rolling speed is greater than or equal to the boundary value TH.
(17)
(18) As shown in
(19) Similar to the first plate thickness control part 51, the delivery-side plate thickness deviation ?h is input to the second plate thickness control part 52. The second plate thickness control part 52 integrates the delivery-side plate thickness deviation ?h multiplied by an adjustment gain G.sub.VAGC and a conversion gain (?1/href) (I control). This conversion gain is a gain for converting the delivery-side plate thickness deviation ?h into a speed correction amount ?Ve. The second plate thickness control part 52 calculates a deviation between a value (?Ve/Ve) obtained by dividing the integral value by the velocity Ve and its previous value, and sets the deviation as the speed control amount ?(?Ve/Ve).sub.AGC.
(20) To the second tension control part 54, the entry-side tension deviation ?Tb is input. The entry-side tension deviation ?Tb is expressed by a difference between an actual result Tbfb of the tension of the material to be rolled 10 in the entry side of the rolling stand 21 and its preset value (a target value) ?Tbref (?Tb=Tbfb?Tbref). The second tension control part 54 integrates the entry-side tension deviation ?Tb multiplied by an adjustment gain G.sub.SATR and a conversion gain ((M+Q)*kb/M) (I control). This conversion gain is a gain for converting the entry-side tension deviation ?Tb into a roll gap correction amount ?S. kb included in the conversion gain is an influence coefficient that indicates a fluctuation of load P due to the fluctuation of the tension of the material to be rolled on the entry side of the rolling stand affects the plate thickness of the material to be rolled in the delivery side of the rolling stand. The second tension control part 54 calculates a deviation between the integral value and its previous value and sets it as a roll gap control amount ??S.sub.ATR.
(21) Similar to the second tension control part 54, the entry-side tension deviation ?Tb is input to the first tension control part 53. The first tension control part 53 integrates the entry-side tension deviation ?Tb multiplied by an adjustment gain G.sub.VATR and a conversion gain (?Ve.Math.kb/h) (I control). This conversion gain is a gain for converting the entry-side tension deviation ?Tb to the speed correction amount ?Ve. The first tension control part 53 calculates a deviation between a value (?Ve/Ve) obtained by dividing the integral value by the velocity Ve and its previous value, and sets it a speed control amount ?(?Ve/Ve).sub.ATR.
(22) Returning to
(23) The reason why such switching is performed in the control selection part 55 will be described referring to
(24)
(25) The influence coefficients C4 and C5 include the speed V e in the denominator. Therefore, the influence coefficients C4 and C5 become smaller when the rolling speed is in a high-speed region. The velocity Ve is also included in the denominator of the first-order lag constant Tr (see
(26) In summary, when the rolling speed is in the high speed region, the influence coefficients C4 and C5 become smaller while the influence coefficients C2 and C3 become larger. In addition, the influence coefficient C2 is a subtraction element of the delivery-side plate thickness deviation ?h. Therefore, when the rolling speed is in the high-speed region, it can be understood that the entry-side tension deviation ?Tb tends to change according to the roll gap correction amount ?S. On the other hand, it can be understood that the entry-side tension deviation ?Tb and the delivery-side plate thickness deviation ?h do not change so much when the speed correction amount ?Ve changes. It can also be understood that even when the roll gap correction amount ?S changes, the delivery-side plate thickness deviation ?h does not change so much.
(27) The above-mentioned relationship has an opposite content when the rolling speed is in the low-speed region. That is, when the rolling speed is in the low-speed region, the entry-side tension deviation ?Tb does not change so much even when the roll gap correction amount ?S changes. On the other hand, the entry-side tension deviation ?Tb and the delivery-side plate thickness deviation ?h is likely to change depending on the speed correction amount ?Ve. And the delivery-side plate thickness deviation ?h is likely to change according to the roll gap correction amount ?S.
(28) From the above, it can be understood that when the rolling speed is in the low speed region, the variation of the roll gap S is valid for the AGC. Therefore, when the rolling speed is less than the boundary value TH, the AGC by using the roll gap S as the control operation terminal (i.e., the AGC_S) is executed. At the same time, the ATR by using the velocity Ve as the control operation terminal (i.e., the ATR_Ve) is executed. Conversely, if the rolling speed is greater than or equal to the boundary value TH, the AGC by using the velocity Ve as the control operation terminal (i.e., the AGC_Ve) is executed. At the same time, the ATR by using the roll gap S as the control operation terminal (i.e., the ATR_S) is executed.
3. Feature of Configuration of Control Selection Part
(29) The ATR_Ve, which is executed when the rolling speed is less than the boundary value TH, is executed from a startup of the rolling stand. For this reason, the speed correction amount ?Ve in the ATR_Ve may show a large value depending on the situation of the startup. If the rolling speed exceeds the boundary value TH in such a situation, in accompany with the switching of the AGC and the ATR, the speed control amount ? (?Ve/Ve).sub.AGC in the AGC_Ve will be calculated by using the speed correction amount ?Ve is used. As a result, the speed control amount ?(?Ve/Ve).sub.AGC may conflict with the upper restriction.
(30) Therefore, in the embodiment, the control selection part 55 is configured as follows.
(31) The trigger circuit 55a outputs a trigger signal when the rolling speed is equal to or greater than the boundary value TH. When the trigger signal is output, the switch 55b is switched from ON to OFF. That is, prior to the output of the trigger signal, the roll gap control amount ??S.sub.AGC which is output from the first plate thickness control part 51 is input to the roll gap controller 40. After the output of the trigger signal, this input is blocked by the switch 55b.
(32) Prior to the output of the trigger signal, the speed control amount ?(?Ve/Ve).sub.ATR which is output from the first tension control part 53 is also input to the RAMP circuit 55d. The speed correction amount ?Ve which is used to calculate the speed control amount ?(?Ve/Ve).sub.ATR is also input to the RAMP circuit 55d. The speed control amount ?(?Ve/Ve).sub.ATR input to the RAMP circuit 55d is input to the limiter 55f. The limiter 55f inputs the upper restriction to the speed controller 30 when the speed control amount ?(?Ve/Ve).sub.ATR input to the limiter 55f conflicts with the upper restriction. Otherwise, the limiter 55f inputs the speed control amount ?(?Ve/Ve).sub.ATR into the speed controller 30.
(33) When the trigger signal is output, the switch 55c is switched from OFF to ON. Then, the speed control amount ?(?Ve/Ve).sub.AGC output from the second plate thickness control part 52 is input to the limiter 55f. Here, when the trigger signal is output, zero is input to the RAMP circuit 55d via the switch 55c. Therefore, the RAMP circuit 55d resets the speed control amount ?(?Ve/Ve).sub.ATR which is output from the first tension control part 53 prior to the output of the trigger signal and resets the speed correction amount ?Ve which is used to calculate the speed control amount ?(?Ve/Ve).sub.ATR. Then, after outputting the trigger signal, nothing is output from the RAMP circuit 55d to the limiter 55f.
(34) Therefore, after the output of the trigger signal, only the speed control amount ?(?Ve/Ve).sub.AGC output from the second plate thickness control part 52 is input to the limiter 55f. After the output of the trigger signal, the limiter 55f inputs the upper restriction to the speed controller 30 when the speed control amount ?(?Ve/Ve).sub.AGC input to the limiter 55f conflicts with the upper restriction. Otherwise, the limiter 55f inputs the speed control amount ?(?Ve/Ve).sub.AGC to the speed controller 30.
(35) The HOLD circuit 55g stores the speed correction amount ?Ve which is output from the first tension control part 53. The speed correction amount ?Ve is stored in association with pulsed output signals from the pulse generator 55h. When the trigger signal is output, the speed correction amount ?Ve at this outputting is input from the HOLD circuit 55g to the RAMP circuit 55e. The RAMP circuit 55e calculates and outputs the roll gap correction amount ?S equivalent to the speed correction amount ?Ve which is input to the RAMP circuit 55e. This roll gap correction amount ?S is calculated by multiplying the speed correction amount ?Ve by a predetermined adjustment gain.
(36) After the trigger signal is output, the roll gap amount ??S.sub.ATR which is output from the second tension control part 54 is input to the roll gap controller 40 via the switch 55c. At the outputting of the trigger signal, the roll gap correction amount ?S which is calculated in the RAMP circuit 55e is added to the roll gap control amount ??S.sub.ATR. That is, at the outputting of the trigger signal, the roll gap correction amount ? S is added to the roll gap control amount ?S.sub.ATR is input to the roll gap controller 40.
4. Effect
(37) According to the embodiment described above, the speed control amount ?(?Ve/Ve).sub.ATR that is output from the first tension control part 53 and the speed correction amount ?Ve that is used for calculating the speed control amount ?(?Ve/Ve).sub.ATR are reset when the rolling speed exceeds the boundary value TH value. Therefore, after the timing at which the rolling speed exceeds the boundary value TH, only the speed control amount ?(?Ve/Ve).sub.AGC output from the second plate thickness control part 52 is input to the limiter 55f. Therefore, it is possible to avoid a situation where the speed control amount ?(?Ve/Ve).sub.AGC conflicts with the upper restriction. Therefore, it is possible to avoid a situation where it becomes difficult to continue the AGC after the timing at which the rolling speed exceeds the boundary value TH.
(38) Here, consider a case where the speed correction amount ?Ve that loosens the tension Tb is output from the first tension control part 53 just before the timing at which the rolling speed exceeds the boundary value TH. If such the speed correction amount ?Ve is ignored, the tension Tb immediately after the rolling speed exceeds the boundary value TH becomes tensile. In this regard, according to the embodiment, the roll gap correction amount ?S equivalent to the speed correction amount ?Ve at the timing when the rolling speed exceeds the boundary value TH is added to the roll gap control amount ?S.sub.ATR. Therefore, it is also possible to suppress a large change in the tension Tb after the timing at which the rolling speed exceeds the boundary value TH.
5. Other Embodiments
(39) In the above embodiment, the first plate thickness control part 51 and the like have been described as functions of the rolling controller 50. However, these functions may be implemented separately in a plurality of control devices.
(40) In the above embodiment, the processing executed by the rolling controller 50 is applied to tandem rolling mill. However, this processing may be applied to a single stand rolling mill. In this instance, velocity of a tension reel provided in a front stage or a rear stage of the rolling stand may be controlled by a speed controller, and a roll gap of this rolling stand may be controlled by a roll gap controller.
REFERENCE SIGNS LIST
(41) 10 Material to be rolled 20, 21 Rolling stand 30, 31 Speed controller 40, 41 Roll gap controller 50 Rolling controller 51 First plate thickness control part 52 Second plate thickness control part 53 First tension control part 54 Second tension control part 55 Control selection part 60 Plate thickness meter 70 Tension meter 100 Rolling control system H, h Plate thickness S Roll gap Tb, Tf Tension Ve, Vo Speed