Five-position switch
12046429 ยท 2024-07-23
Assignee
Inventors
- Michael Maragni (Manchester, MO, US)
- Leane Darnold (Kirkwood, MO, US)
- Brian Joachimsthaler (Glen Carbon, IL, US)
Cpc classification
H01H25/008
ELECTRICITY
H01H23/003
ELECTRICITY
H01H23/205
ELECTRICITY
H01H2001/0005
ELECTRICITY
International classification
Abstract
Multiple position switches and specifically in-line multiple position switches where a user has definitive points of on and off switching which are used to turn multiple redundant internal circuit switches on and off. This can provide for increased reliability of switch operation. The multi-position switch is typically a five-position switch with all five positions in-line and with double or triple redundancy at each position. The switches can also provide for the feel of a snap action mechanism between positions.
Claims
1. A multi-position switch comprising: a switch head; a button support attached to said switch head and configured to rotate to a first detent position and a second detent position located on a first side of a center position and a third detent position and a fourth detent position located on a second side opposing said first side of said center position; a first piston shaft connected to said button support and connected to a first roller positioned in a first track formed from a concave upper surface of a first rocker, said first track having a first area and a second area; a second piston shaft connected to said button support and connected to a second roller positioned in a second track formed from a concave upper surface of a second rocker, said second track having a third area and a fourth area; a first circuit switch arranged so as to be switched when said first roller is in contact with said second area tipping said first rocker toward said first side as said button support rotates to said first detent position; a second circuit switch arranged so as to be switched when said second roller is in contact with said fourth area tipping said second rocker toward said first side as said button support rotates to said second detent position; a third circuit switch arranged so as to be switched when said first roller is in contact with said second area tipping said first rocker toward said second side as said button support rotates to said third detent position; a fourth circuit switch arranged so as to be switched when said second roller is in contact with said fourth area tipping said second rocker toward said second side as said button support rotates to said fourth detent position; a plunger where depression of said button support in said center position causes said plunger to switch a fifth circuit switch.
2. The multi-position switch of claim 1 wherein said first circuit switch is one of a plurality of switches switched when said first rocker is tipped by said first roller as said button support rotates to said first detent position.
3. The multi-position switch of claim 2 wherein said second circuit switch is one of a plurality of switches switched when said second rocker is tipped by said second roller as said button support rotates to said second detent position.
4. The multi-position switch of claim 3 wherein said third circuit switch is one of a plurality of switches switched when said first rocker is tipped by said first roller as said button support rotates to said third detent position.
5. The multi-position switch of claim 4 wherein said fourth circuit switch is one of a plurality of switches switched when said second rocker is tipped by said second roller as said button support rotates to said fourth detent position.
6. The multi-position switch of claim 5 wherein said fifth circuit switch is one of a plurality of switches switched by said plunger when said button support in said center position is depressed.
7. The multi-position switch of claim 1 wherein said first area and said second area have different radii relative a common axis.
8. The multi-position switch of claim 7 wherein said third area and said fourth area have different radii relative a common axis.
9. The multi-position switch of claim 8 wherein said first area, said second area, said third area, and said fourth area all have different radii relative a common axis.
10. The multi-position switch of claim 1 wherein said first rocker tips suddenly as said first roller transitions from said first area to said second area.
11. The multi-position switch of claim 10 wherein said second rocker tips suddenly as said second roller transitions from said third area to said fourth area.
12. The multi-position switch of claim 1 wherein said second rocker tips suddenly as said second roller transitions from said third area to said fourth area.
13. The multi-position switch of claim 1 wherein said first rocker tips about a first pin in a first pair of pins when said first rocker tips toward said first side.
14. The multi-position switch of claim 13 wherein said second rocker tips about a first pin of a second pair of pins when said second rocker tips toward said first side.
15. The multi-position switch of claim 14 wherein said first rocker tips about a second pin of said first pair of pins when said first rocker tips toward said second side.
16. The multi-position switch of claim 15 wherein said second rocker tips about a second pin of said second pair of pins when said second rocker tips toward said second side.
17. The multi-position switch of claim 1 wherein said first roller is connected to said first piston shaft via a spring.
18. The multi-position switch of claim 17 wherein said second roller is connected to said second piston shaft via a spring.
19. The multi-position switch of claim 1 wherein said first circuit switch remains switched when said second circuit switch is switched.
20. The multi-position switch of claim 19 wherein said third circuit switch remains switched when said fourth circuit switch is switched.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(25) The following detailed description and disclosure illustrates by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the disclosed systems and methods, and describes several embodiments, adaptations, variations, alternatives and uses of the disclosed systems and methods. As various changes could be made in the above constructions without departing from the scope of the disclosures, it is intended that all matter contained in the description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(26) While this disclosure will utilize terms such as above, below, forward, back, left or right these terms are used as a matter of convenience to describe the typical arrangement of a device when interacted with by a human user and are not intended to imply an absolute direction relative to the Earth or other body. For example, while a first object which is below a second object will typically be closer to the earth than the second object in routine operation, this is not intended to be required as the devices herein could be oriented in any direction relative to the Earth or relative to any gravitational field (or without one, such as in deep space). Instead, these terms are used to show relative positioning of objects to each other. Thus, if a third object was above the second object in the prior example, the three objects would typically be arranged generally linearly from the first object, to the second object, to the third object regardless of the various objects' positions in space. Similarly, an object on the right would be on a generally opposing side to an object on the left and movement forward would be in the generally opposing direction to movement backward.
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(28) The switch of
(29) At the lower portion of the housing, there are mounted a number of circuit switches (201), (203), (205), (207), (209), (211), (213), (215), (217) and (219). In the depicted embodiment, there are ten such circuit switches (201), (203), (205), (207), (209), (211), (213), (215), (217) and (219) depicted. As this is a five-position switch, each on position will activate two of the circuit switches (201), (203), (205), (207), (209), (211), (213), (215), (217) and (219) compared to other positions which provides each position with double redundancy. The circuit switches (201), (203), (205), (207), (209), (211), (213), (215), (217) and (219) are paired with circuit switches (201) and (211) being together, circuit switches (203) and (213) being together, circuit switches (205) and (215) being together, circuit switches (207) and (217) being together, and circuit switches (209) and (219) being together. It should be apparent that each pair of switches could be replaced by a single circuit switch, or by three or more circuit switches if a different level of redundancy is desired. Each of the circuit switches (201), (203), (205), (207), (209), (211), (213), (215), (217) and (219) will generally comprise a micro or sub-micro button switch such as, but not limited to, the B1 basic series of switches or the B3 basic series of switches produced by Otto. This particular type of switch is, however, by no means required and any sort of circuit switch activated by the motion of the switch (100) discussed herein may be used.
(30) The head (101) typically has five different linear positions into which it may be placed. In
(31) The switch (100) will now be discussed in conjunction with the various internal components. The structure of the internals of the switch (100) are best seen by Examining the series of
(32) There is further provided an alternative embodiment which is provided in
(33) As can be seen in
(34) The central portion of the button connector (17) includes a generally concave lower surface (401) having three generally semi-circular divots (411), (413), and (415) therein. The central divot (411) is typically located in generally the center of the concave lower surface (401) with each of divots (413) and (415) being arranged on the forward and backward side thereof. Under the concave lower surface (401) there is positioned a plunger (20) which, in the embodiment of
(35) In the alternative embodiment of
(36) In both embodiments, the upper tab (412) typically includes a generally semi-circular top surface (424) which is generally dimensioned to have a radius similar to the radius of the divots (411), (413) and (415). The plunger (20) is positioned above a compression coil or wave spring (9) which serves to bias the plunger (20) toward the button connector (17) and away from circuit switches (209) and (219) which are positioned below the lower edge (429) of the paddle portion (402) or (1402). There is a central stabilizing pin (4) which runs through a raceway (441) in the plunger (20) allowing the plunger (20) to move up and down against the spring (9) in a straight line. The pin (4) extends through the pistons (30) and (31) and is typically attached to the housing (16) to act as an axis of rotation for the button connector (17) relative to the housing (16) via the pistons (30) and (31).
(37) Below each of the rollers (331) and (333) there is positioned a rocker (351) and (353). The rockers (351) and (353) are of distinctly different shape but have some common design features. Each rocker (351) and (353) is supported on two pins (361) or (363) which are typically rigidly attached to the housing (16) as shown for pins (361) in
(38) Each rocker (351) and (353) include a concave upper surface forming a track (371) and (373) into which the respective roller (331) and (333) is positioned and can roll. The track (373) will typically have steeper surfaces as well as potentially longer surfaces than track (371) as is visible from comparing
(39) Track (371) will typically include a first area (381) forming the lowest area. There is then a slightly raised portion or bump (382) followed by the higher area (383). This structure is by no means required, but it can improve the feel of movement as discussed later. This structure of track (371) provides multiple areas where the roller (331) can be. The roller (331) can be in the first area (381) where it is stable and pushed toward center by the track (371) and spring (331), it can be rolling up the raised portion (382) where the spring (321) will typically serve to try and push it back toward the first area (381), it can be on the far side of the raised portion (382) where it will be pushed toward the higher area (383), or will be in the higher area (383). Track (373) will typically include a first area (391) which acts as a sort of bowl at the lowest area of the track (373) and the steep sides (393). It may also include a raised area or bump between them in another embodiment.
(40) Operationally the switch (100) will provide for five different on positions. These correspond to depressing the pair of circuit switches (201) and (211); (203) and (213); (205) and (215); (207) and (217); or (209) and (219) and a single off or home position.
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(42) It should be apparent, that movement from the home position of
(43) If the user continues to push the head (101) in the forward direction, it will place the head (101) into the far forward configuration of
(44) In the far forward position, as can be seen in
(45) From the far forward position of
(46) While
(47) Regardless of position (near forward, far forward, near backward, or far backward), it should be apparent that the circuit switches associated with each position activate simultaneously. Thus, with double redundancy, the circuit switches in each pair (201) and (211); (203) and (213); (205) and (215); (207) and (217); or (209) and (219) are being depressed by the respective rocker at essentially the same time. Further, in order to increase redundancy, additional circuit switches may be placed beside either of the existing circuit switches in any or all of pair (201) and (211); (203) and (213); (205) and (215); (207) and (217); or (209) and (219) to produce additional redundancy at any position.
(48) The fifth position of the switch (100) is produced with the head (101) centered as shown in
(49) As can also be seen from
(50) In the embodiment of the present FIGS, the plunge position which the paddle (402) of the plunger (20) depressing the circuit switches (209) and (219) is only available when the head (101) is centered as in
(51) While the invention has been disclosed in conjunction with a description of certain embodiments, the detailed description is intended to be illustrative and should not be understood to limit the scope of the present disclosure. As would be understood by one of ordinary skill in the art, embodiments other than those described in detail herein are encompassed by the disclosed invention. Modifications and variations of the described embodiments may be made without departing from the spirit and scope of the invention.
(52) It will further be understood that any of the ranges, values, properties, or characteristics given for any single component of the present disclosure can be used interchangeably with any ranges, values, properties, or characteristics given for any of the other components of the disclosure, where compatible, to form an embodiment having defined values for each of the components, as given herein throughout. Further, ranges provided for a genus or a category can also be applied to species within the genus or members of the category unless otherwise noted.
(53) Finally, the qualifier generally, and similar qualifiers as used in the present case, would be understood by one of ordinary skill in the art to accommodate recognizable attempts to conform a device to the qualified term, which may nevertheless fall short of doing so. This is because terms such as circular are purely geometric constructs and no real-world component is truly circular in the geometric sense. Variations from geometric and mathematical descriptions are unavoidable due to, among other things, manufacturing tolerances resulting in shape variations, defects and imperfections, non-uniform thermal expansion, and natural wear. Moreover, there exists for every object a level of magnification at which geometric and mathematical descriptors fail due to the nature of matter. One of ordinary skill would thus understand the term generally and relationships contemplated herein regardless of the inclusion of such qualifiers to include a range of variations from the literal geometric meaning of the term in view of these and other considerations.