Method and assembly unit for mounting an elastic ring and ring mounting device
12042892 ยท 2024-07-23
Assignee
Inventors
Cpc classification
International classification
Abstract
A method of mounting an elastic ring, e.g. sealing ring, on a body via a mounting unit is presented, having at least three fingers which are movable relative to each other. The method comprises holding and clamping the ring on the exterior side of the fingers which extend into a cross-section framed by the ring, moving at least one finger along a circle or a plurality of fingers along a common circle or a plurality of concentric circles such that the elastic ring is stretched and the cross-section thereof is increased, moving the ring and the component relative to each other so that the component projects into the cross-section and the ring extends around the component, moving one or more fingers relative to each other so that the ring contacts the component in sections between adjacent fingers, and moving the fingers out of the ring. Also disclosed are a mounting unit for executing the method, and a ring mounting device including such a mounting unit.
Claims
1. A method of mounting at least one elastic ring on an exterior side of a body via a mounting unit having at least three fingers, at least one of which is movable relative to at least one other, the method comprising: a) positioning fingers and the at least one elastic ring relative to each other such that the fingers extend through a cross-section framed by the at least one elastic ring, b) moving at least one finger along a circle or moving a plurality of fingers along a circle or a plurality of concentric circles such that the at least one elastic ring is stretched and a cross-section thereof is increased, c) moving the at least one elastic ring and a component relative to each other so that the component projects into the cross-section and the at least one elastic ring extends around the component, d) moving at least one finger on the circle or a plurality of fingers on the common circle or concentric circles relative to each other so that the cross-section of the at least one elastic ring is reduced and the at least one elastic ring contacts the component in sections between adjacent fingers, and e) moving the fingers out of the cross-section, the at least one elastic ring sliding off the fingers and resting completely on the component.
2. The method according to claim 1, wherein the fingers are movable relative to each other individually or in groups about an axis of rotation passing through the center of the circle or circles.
3. The method according to claim 2, wherein the fingers are arranged individually or in groups on finger carriers and in that the relative movement of the fingers in step b) is caused by a rotation of at least one finger carrier to another about an axis of rotation.
4. The method according to claim 3, wherein the mounting unit comprises at least two finger carriers, wherein at least one finger carrier is fixed against rotation and the other finger carriers permit a rotational movement about the axis of rotation, so that the fingers in step b) are at least approximately evenly distributed at the circumference, or wherein all the finger carriers are rotatable.
5. The method according to claim 3, wherein the mounting unit comprises at least three finger carriers, wherein at least one finger carrier is fixed against rotation and the other finger carriers permit a rotational movement about the axis of rotation, so that the fingers in step b) are at least approximately evenly distributed at the circumference, or wherein all the finger carriers are rotatable.
6. The method according to claim 1, wherein the fingers are moved relative to each other so as to be moved in step b) from a basic position, in which the fingers are arranged close to each other in one or more groups, to a clamping position, in which the fingers are more evenly spaced apart.
7. The method according to claim 1, wherein the mounting unit has at least four fingers, two or more of which are movable relative to others, and in that in step b) at least two fingers are moved along a common circle or a plurality of concentric circles, and in step d) fingers on the circle or circles are moved towards each other.
Description
(1) The invention is described below with reference to various embodiments which are illustrated in the accompanying drawings and in which:
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(20) The mounting unit 10 comprises, for example, six fingers 30, 31, 32, 33, 34 and 35 and three finger carriers 40, 41, 42, wherein two fingers, namely fingers 30, 31 and 32, 33 and 34, 35 in pairs, are respectively seated on an associated finger carrier 40, 41, 42.
(21) The fingers 30 to 35 project into the cross-section defined by the ring 20 and framed by its circumferential cord, both in the basic position and in the clamping position of the mounting unit 10, so that the ring 20 is held by the fingers 30 to 35 on the exterior side thereof by the friction generated by the inherent tension of the ring 20, to prevent an unintentional slipping of the ring 20 from the fingers 30 to 35.
(22) Various options are possible for accommodating the elastic ring 20 in the basic position.
(23) According to one option, a manual positioning of the elastic ring 20 on the mounting unit 10 is carried out. For this purpose, the ring 20 is to be formed into an oval shape to facilitate the positioning on the two finger groups each consisting of the fingers 30 to 35.
(24) As a further option, automatic positioning of the elastic ring 20 on the mounting unit 10 is conceivable. This could be done by an independent pick-up by the mounting unit 10, which would also be possible in combination with an automatic feed, which brings the elastic rings 20 into the correct shape and orientation for pick-up by the mounting unit.
(25) Furthermore, simultaneous accommodation of a plurality of axially spaced elastic rings 20 is also conceivable, which could be done according to one of the previously described options. Subsequently, individual mounting of the elastic rings 20 at different positions could be performed.
(26) According to one variant, the fingers 30 to 35 have rounded, e.g. polished edges at least at the contact points to the ring 20, to be able to ensure a gentle mounting process of the elastic ring 20 and to prevent damage to the ring 20. However, other geometries of the fingers 30 to 35 are also conceivable. For example, the contour of the fingers 30 to 35 may be adapted to the contour of the ring 20 and/or to special mounting requirements to produce a contact between the fingers 30 to 35 and the ring 20 which is as optimal as possible.
(27) For example, the fingers 30 to 35, including the fingers of a finger pair/finger carrier, need not be of identical design. Rather, they can be adapted to the mounting requirements. For example, one or more of the fingers 30 to 35 may be seated radially further outward or project further outward than the remaining fingers (see
(28) In an axial view (top view), the fingers 30 to 35 may have a wide variety of shapes. This can go so far that the fingers can also have the shape of circular segments, comparable to an arc which is convex radially outwards. If the arcs are circumferentially very long, for example by extending over at least 60? at the circumference, the fingers, when rotated away from each other, can complement each other to form a circumferential wall in axial view (stepped in a crenellated manner due to the concentric positioning of the circular segments).
(29) The longitudinal axes L of the fingers 30 to 35 may be parallel to each other and/or parallel to the axis of rotation A. Nevertheless, other orientations of the longitudinal axes are also conceivable.
(30) The fingers 30 to 35 are coupled to each other such that a relative movement of the fingers 30 to 35 can take place along circular arcs, all these circular arcs defining the same circle K or concentric circles. That is, individual fingers may move about the same center M on a common circle or on separate circles or groups of separate circles which are concentric with each other.
(31) Such a relative movement of the fingers 30 to 35 is realized by rotating at least one of the total of three ring-shaped finger carriers 40, 41, 42 about their common axis of rotation A, on which the fingers 30 to 35 are arranged.
(32) In this embodiment, the fingers 30 to 35 are positioned in pairs on the associated finger carriers 40, 41, 42 and are offset by 180? with respect to the axis of rotation A of the ring-shaped finger carriers 40, 41, 42.
(33) In the example embodiment shown, which is not to be understood as restrictive, the fingers 30 to 35 are arranged on the circumference of the inner enveloping surface of the respective finger carrier 40, 41, 42.
(34) As the finger carriers 40, 41, 42 are arranged for example axially one above the other in the direction of the common axis of rotation A, the fingers 30 to 35 have, depending on the finger carrier 40, 41, 42 on which they are positioned, a length such that they all project to the same extent with their free end on the side of the mounting unit 10 facing the ring 20. In other words, the fingers 32 to 35 extend towards their free end past the respective finger carriers 40, 42 to the front of the finger carrier 40 which forms the end-side finger carrier. Thus, the fingers 30 to 35 may all have the same contact portion on which the ring can be accommodated.
(35) If the mounting unit 10 is in the basic position, as shown in
(36) To be able to adjust the mounting unit 10 from the basic position shown in
(37) To be able to carry out the adjustment from the basic position to the clamping position and back again and to bring the fingers 30 to 35 into the desired position, each finger carrier 40, 41, 42 has mechanical end stops 43 or drivers 44 acting in the circumferential direction on the adjacent finger carrier, which limit the relative movement of the finger carriers 40, 41, 42 with respect to each other and precisely define the arrangement of the fingers 30 to 35 in the clamping position. Thus, in the clamping position, all finger carriers 40, 41, 42 rest against the associated end stops 43 or drivers 44, as will be explained in more detail later.
(38) If there is a relative movement of the finger carriers 40, 41, 42 back to the basic position, this movement is also defined by end stops 43 or drivers 44.
(39) As explained in the previous paragraphs, all finger carriers 40, 41, 42 have a ring shape and each have two fingers 30, 31 and 32, 33 as well as 34, 35, which are offset by 180?, as well as end stops 43 and/or drivers 44 (see
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(42) The fingers 32 to 35 are axially longer than the fingers 30, 31 because the finger carriers 41, 42 thereof are located below the finger carrier 40. Further, the fingers 32 to 35 have a thickened, here cuboid, base which projects radially inwards from the remainder of the ring-shaped finger carrier 41, 42. Smaller, pin-like projections project upwardly from this base in cross-section (compared to the base) and are located at the axial level of the fingers 30, 31. These pin-like projections (fingers) then provide the contact surface to the ring.
(43) For entraining the rotatable, i.e. moving finger carrier 42 from the basic position to the clamping position and back again, the driven finger carrier 41 is provided with at least one driver 44. According to one embodiment, the driver 44 is an axially projecting bolt on the finger carrier 41 which projects into an arcuate groove 46 in the rotatable finger carrier 42.
(44) Generally, an elongated hole may be used instead of a groove, so that these terms are intended to be interchangeableacross this embodiment.
(45) If the mounting unit 10 is to be returned to the basic position, the second rotatable finger carrier 42 is returned via further end stops 43 and drivers 44.
(46) During the adjustment of the mounting unit 10, the previously described end stops 43 can serve both as an end stop and as a stop for driving the second rotatable finger carrier 42.
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(48) The driven finger carrier 41 is adjusted by the drive 50. If the mounting unit 10 is to be moved from the basic position to the clamping position, the driven finger carrier 41 is set into a counterclockwise rotational movement by the drive 50.
(49) The driver 44 projecting into the circular-arc-shaped groove 46 of the finger carrier 42, i.e. the bolt which is arranged on the finger carrier 41, is located at the left end of the groove 46. When the driven finger carrier 41 is adjusted, the driver 44 initially moves unhindered in the circular-arc-shaped groove 46.
(50) After the driven finger carrier 41 has undergone a rotational movement of about 60? relative to the (optionally axially adjacent) rotationally fixed finger carrier 40, the driver 44 abuts on the right end of the groove 46 with respect to
(51) The end stop 43 on the finger carrier 40 is formed by an inwardly oriented projection, see
(52) Although in the shown embodiment two end stops 43 are shown on the finger carrier 40, against which the base of the finger 34 and the base of the finger 35 respectively abut, one end stop 43 is also sufficient to avoid a double fit.
(53) The mounting unit 10 is now in the clamping position. Here, the ring 20 has the shape of a regular polygon, in which the corners are defined by the fingers 30 to 35.
(54) In the clamping position, the ring 20 is sufficiently stretched to insert the component into the cross-section framed by the ring 20 (i.e., the interior of the ring) and also deeper into the central opening of the finger carriers 40, 41, 42. Accordingly, the component dimensions in the area of the mounting position must be smaller than the cross-section circumscribed by the elastic ring 20 and the central opening of the finger carriers 40, 41, 42.
(55) Subsequently, the mounting unit 10 is moved back in the direction of the basic position. For this purpose, the drive 50 moves the driven finger carrier 41 in the opposite direction to the original rotational movement and thus clockwise according to this embodiment. The cross-section circumscribed by the ring 20 is thus reduced and a sectional contact generated between the ring 20 and the component. The ring 20 may, for example, partially penetrate a groove in the component or adhere to the component by friction.
(56) To ensure that the ring 20 actually engages in the desired groove, a slight rotation of the entire mounting unit 10 about the common axis of rotation A of the finger carriers 40, 41, 42 would also be conceivable at this point.
(57) Subsequently, a relative movement between the component and the mounting unit 10 along the axis of rotation A of the finger carriers 40, 41, 42 and out of the ring cross-section causes the ring 20 to slide off the fingers 30 to 35 and the ring 20 to rest completely on the component and in the groove.
(58) During the movement back to the basic position, the driven finger carrier 41 first performs a rotational movement of 60?. Then the driven finger carrier 41 contacts the second, rotatable finger carrier 42 in that a driver 44 (see
(59) Alternatively, in the embodiment according to
(60) According to a further embodiment, individual adjustment of the fingers 30 to 35 would also be conceivable, wherein in this embodiment only one finger 30 to 35 could be positioned on each finger carrier. The total of six finger carriers could then be positioned in grooves or rails, for example, and could also be moved by separate drives using different driving types.
(61) To mount the elastic ring 20, a relative movement of the fingers 30 to 35 on the common circle K takes place as explained. Here, it may also happen that friction between the driven finger carrier 41 and the entrained finger carrier 42 or by the ring 20 causes both finger carriers 41 and 42 to move relative to the rotationally fixed finger carrier 40 from the start. Without friction, initially only the driven finger carrier 41 moves, which only in the further rotational movement rotates the entrained finger carrier 42 by the mechanical driver 44.
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(63) According to the first variant shown in
(64) Furthermore, the second variant shown in
(65) In the variant of
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(67) The fingers 32 to 35 can be moved individually or in groups close to the finger 31, so that the fingers 31 to 35 form a group. To bring the fingers 31 to 35 together in this group as compactly as possible, the fingers 31 to 35 can preferably also touch each other.
(68) Compared to the previous embodiments, it can be seen in
(69) The fingers 30 to 35 lie, in relation to the center through which the axis of rotation also passes, in an angular range of at most 90?, the fingers 31 to 35 in an angular range smaller than 30?.
(70) As already mentioned, the fingers 30 and 31 are stationary in the variant according to
(71) In this case, and this is not to be understood as restrictive, the fingers 32 to 35 can then simultaneously reach their end position.
(72) In the end position, the fingers 30 to 35 are then spaced far or maximally apart from each other, similar to those shown in
(73) In general, for the mounting unit, and not only for the one shown in
(74) Whereas in the embodiment according to
(75) This makes it possible to minimize the maximum distance between the fingers 30, 35 furthest apart plus the finger thicknesses thereof, and to make the group of fingers 31 to 35 more compact in an axial view, so that overall the fingers 30 to 35 are closer together.
(76) As can be seen from the comparison of
(77) However, the mounting device may also be equipped with only three fingers. In the examples according to
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(79) The stationary finger carrier 40, here for example the upper finger carrier, then carries the fingers 30 and 31, for example. Of course, it would also be possible to arrange only one finger on the stationary finger carrier 40.
(80) The driven finger carrier 41 then carries the finger 32, the finger carrier 42 carries the finger 33, the finger carrier 42 carries the finger 34, and finally the finger carrier 42 carries the finger 35.
(81) Here, the finger carrier 41 is the directly driven finger carrier.
(82) As previously mentioned, the drive 50 may be of any design, i.e. an electric, pneumatic, hydraulic, etc. drive. A pneumatic drive is shown.
(83) A driver 44, here in the form of a pin connected to the finger carrier 41, projects into grooves 46 of circumferentially varying length, more specifically elongated holes, in the finger carriers 42, 42 and 42.
(84) When the drive 50 is activated, the finger carrier 41 is immediately rotated, and the driver 44, after a certain angle of rotation, then entrains the finger carrier 42, again after a certain further rotation, the finger carrier 42 and finally the finger carrier 42, to finally move them all into their end positions, as shown in
(85) Of course, in the drive variant according to
(86) In addition, it is also generally possible, as already indicated previously, to provide more than one drive 50, so that not all finger carriers 41 to 42 are driven by the drive 50, but some of them are driven by a respective associated drive or individual ones by their own drives.
(87) In a further design, all finger carriers 41 to 42 could of course also be moved at the beginning of the activation of the drive 50, with the first finger carrier then stopping after a certain amount of rotation until finally the last finger carrier has come into position. This applies in principle to all variants of the mounting unit.
(88) It would also be possible, both by mechanical and electrical redesign, by moving the fingers 30 to 35 in a time-delayed manner, to form the ring 20, for example, first into a triangle formed by the fingers, and then to form this triangle into a hexagon by moving three fingers relative to the three remaining fingers not moved in this phase, and so on. Any number of variations can also be performed here.
(89) While in the variants shown so far the finger carriers 41 to 42 are always moved in the same direction of rotation, they could also move partially in opposite directions to each other in another embodiment, which is possible either by means of an intermediate gear (in the case of only one drive) or by means of several drives. In this way, combinations of co-rotating and counter-rotating movements can be realized.
(90) In the variant according to
(91) This variant can of course also be realized with the drive according to
(92) In the variant according to
(93) The top finger carrier 41 is the driven finger carrier here. The finger carriers 42 to 42 are then driven thereby, and here again corresponding pins (drivers 44) and grooves 46 (with end stops) are engaged with each other.
(94) As can be seen in
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(96) In general, the following additionally applies:
(97) The number of fingers is not limited, odd numbers of fingers may also be provided.
(98) As explained, a common driver 44 can be provided for all variants which moves the remaining driven finger carriers, or finger carriers are coupled to each other by their own drivers and end stops.
(99) An active wiper for the ring 20 and/or a ring fixation on opposite circumferential ends of the group of fingers (in an axial view in the basic position), e.g. the group of fingers 30 to 35 in