DEVICE AND METHOD FOR INSERTING AN AUXILIARY JOINING PART INTO A WORKPIECE, AND ARRANGEMENT
20240238921 ยท 2024-07-18
Inventors
Cpc classification
F16B17/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21J15/36
PERFORMING OPERATIONS; TRANSPORTING
F16B5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23P19/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for inserting an auxiliary joining part into a workpiece, having a punch pressing the joining part into a top of the workpiece. The joining part has a shaft pressed into the workpiece and a die contacting a bottom of the workpiece while the joining part is pressed in. The die has a contact region and non-circular aperture surrounded thereby. Radially outermost points of the aperture periphery lie on an imaginary circumscribed circle, and radially innermost points lie on an imaginary inscribed circle. The aperture periphery includes three projections protruding into and touching the circumscribed circle. A diameter of the inscribed circle is between 4% and 10% smaller than a maximum diameter of a circular circumference of the auxiliary joining part, and a diameter of the circumscribed circle is between 2% and 5% larger than this diameter.
Claims
1. A device for inserting an auxiliary joining part into a workpiece, having a punch for pressing the auxiliary joining part into a top side of the workpiece, wherein the auxiliary joining part has a shaft to be pressed into the workpiece and a circular circumference with a first, maximum diameter, the device further including a die for coming into contact with a bottom side of the workpiece while the auxiliary joining part is being pressed in, wherein the die comprises a contact region; and an aperture surrounded by the contact region, wherein a periphery of the aperture does not have a circular shape, wherein radially outermost points of the periphery of the aperture lie on an imaginary circumscribed circle and wherein radially innermost points of the periphery of the aperture lie on an imaginary inscribed circle, wherein the periphery of the aperture comprises at least three projections protruding into the circumscribed circle of the aperture and wherein the projections touch the inscribed circle, and a diameter of the inscribed circle is between 4% and 10% smaller than the first diameter of the auxiliary joining part, and in that a diameter of the circumscribed circle is between 2% and 5% larger than the first diameter of the auxiliary joining part.
2. The device as claimed in claim 1, wherein each projection is formed between two side boundaries that are part of the periphery of the aperture, wherein the side boundaries of each projection form an angle of 40 degrees up to at most 180 degrees.
3. The device as claimed in claim 2, wherein the side boundaries of the projections are convex.
4. The device as claimed in claim 2, wherein the side boundaries of each projection are concave.
5. The device as claimed in claim 3, wherein the side boundaries of each projection form an angle of greater than 150 degrees.
6. The device as claimed in claim 2, wherein the side boundaries are portions of a polylobular shape of the periphery of the aperture.
7. The device as claimed in claim 6, wherein the polylobular shape has three regions with a large curvature and a small radius, and three regions with a small curvature and a large radius.
8. The device as claimed in claim 1, wherein the periphery of the aperture is formed by multiple mutually adjoining portions of two polylobular circumferential lines.
9. The device as claimed in claim 8, wherein a portion of the first polylobular circumferential line with a smaller radius and a larger curvature adjoins a portion of the second polylobular circumferential line with a larger radius and a smaller curvature.
10. The device as claimed in claim 8, wherein a first of the two polylobular circumferential lines and a second of the two polylobular circumferential lines are offset by a predefined angle about a center longitudinal axis of the aperture.
11. The device as claimed in claim 10, wherein the first and second polylobular lines are offset by an angle of 60 degrees in relation to the center longitudinal axis.
12. The device as claimed in claim 8, wherein the two polylobular circumferential lines each have three regions with a large curvature and a small radius, and three regions with a small curvature and a large radius.
13. The device as claimed in claim 2, wherein the two polylobular circumferential lines each have an imaginary circumscribed circle, and the diameters of the circumscribed circles are not the same.
14. The device as claimed in claim 13, where the diameters of the circumscribed circles differ by three percent to ten percent.
15. The device as claimed in claim 1, wherin a diameter of the imaginary circumscribed circle of the aperture is between 10 mm and 11.6 mm, in particular amounts to 10.8 mm.
16. The device as claimed in claim 1, wherein the aperture is in the form of a through-opening through the die 14; and is provided to discharge a punch slug that is produced when the auxiliary joining part is being pressed in.
17. The device as claimed in claim 1, wherein the periphery of the aperture is sharp-edged, beveled or rounded.
18. The device as claimed in claim 1, the die has a ferrule facing toward the bottom side of the workpiece, an inner periphery of the ferrule forming the periphery of the aperture, and the protrudes beyond the rest of the top side of the die that faces toward the bottom side of the workpiece, is at the same height as the top side of the die, or is offset with respect to the top side of the die.
19. The device as claimed in claim 18, wherein a height, or a level, of the ferrule, as seen over its circumference, is constant and a width of the ferrule, as measured in a radial direction parallel to the top side of the die, varies over the circumference.
20. The device as claimed in claim 19, wherein at an outer periphery of the ferrule is circular.
21. A method for inserting an auxiliary joining part into a workpiece with a device as claimed in claim 1, the method having the following steps: bringing a die into contact with a bottom side of the workpiece, placing the auxiliary joining part onto a top side of the workpiece, pressing the auxiliary joining part into the top side of the workpiece with a punch, punching a punch slug out of the workpiece with the auxiliary joining part while the auxiliary joining part is being pressed in, and deforming the auxiliary joining part with a contact region of the die.
22. An arrangement having an auxiliary joining part, a workpiece, and a device as claimed in claim 1.
Description
[0033] Further features and advantages of the invention will become apparent from the claims and from the following description of preferred embodiments of the invention in conjunction with the drawings. Individual features of the different embodiments which are presented and described can be combined in any desired way without going beyond the scope of the invention. This also applies to the combination of individual features without further individual features in conjunction with which they are shown or described. In the drawings:
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[0051] The device 10 has a C clamp 12, which is connected to a machine base, not illustrated, bears a die 14 on its lower leg, illustrated in
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[0057] The auxiliary joining part 22 is pressed into the unperforated workpiece 8, specifically an unperforated metal sheet, by means of the punch 16. In the process, the auxiliary joining part 22 punches a through-opening in the workpiece by way of its shaft and a resulting punch slug is received in an aperture of the die 14. After a through-opening has been punched into the workpiece, a lower end of the shaft of the auxiliary joining part 22 comes into contact with the ferrule 40 of the die 14 and in so doing is plastically deformed by pressing the punch in further. This forms an undercut between the auxiliary joining part 22 and the workpiece, with the result that the auxiliary joining part is then securely connected to the workpiece.
[0058] A more detailed explanation of the insertion of an auxiliary joining part into a sheet-like workpiece can be found in international laid-open specification WO 2011/009850.
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[0062] The maximum diameter of the shaft 23 of the auxiliary joining part 22, which is in the punching portion 27 in the embodiment illustrated, compare
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[0064] The periphery 28 of the aperture touches an imaginary circumscribed circle 34 of the aperture, wherein each outermost point of the portions 32 with a large curvature touches the circumscribed circle 34. In the embodiment illustrated, the imaginary circumscribed circle 34 has a diameter of 10.8 mm.
[0065] Each innermost point of the portions 30 with a small curvature touches an imaginary inscribed circle 36. As a result, the portions 30 with a small curvature form projections that protrude inward into the free space formed by the aperture 26. In the embodiment illustrated, the inscribed circle 36 has a diameter of 10.1 mm.
[0066] Each of the projections formed by the portions 30 has a point 38 that protrudes furthest into the interior space of the aperture 26. Side boundaries, which are concave in the case of the illustrated polylobular shape of the periphery of the aperture 26, are disposed on either side of this point 38. The two side boundaries, which taper toward the point 38, are at an angle of 180? in relation to one another at the point 38.
[0067] The die 14 is intended to insert an auxiliary joining part with a circular circumference, see the auxiliary joining part 22 from
[0068] It can be seen that, when it is centered exactly in the middle, the auxiliary joining part 22 is deformed only by the portions 30 with a small curvature. The portions 32 with a large curvature, by contrast, lie largely outside the circumference of the auxiliary joining part.
[0069] This situation changes if the auxiliary joining part is no longer exactly centered in the middle in relation to the aperture 26. As is yet to be explained, the area of overlap between the auxiliary joining part and the die 14 becomes larger with an increasing center offset of a circular auxiliary joining part in relation to the die 14. This achieves reliable anchoring of the auxiliary joining part 22 in the workpiece even in the case of a center offset.
[0070] The die 14 has the ferrule 40, the inner boundary of which is formed by the periphery 28 of the aperture 26 and the outer circumference of which is circular. The ferrule 40, also see
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[0072] The projections 46 are rounded at their point that protrudes furthest inward.
[0073] It is also the case in the embodiment illustrated in
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[0075] The portions 56 form part of a first polylobular circumferential line having three regions with a large curvature and three regions with a small curvature. The portions 56 form the regions with a large curvature of the first polylobular circumferential line.
[0076] The regions 58 form part of a second polylobular circumferential line having three regions with a large curvature and three regions with a small curvature. The regions 58 form the regions with a large curvature of the second polylobular circumferential line.
[0077] It can be seen in
[0078] A respective inwardly protruding projection is formed at the transition between the first portions 56 and the second portions 58, wherein the point 62, at which the two portions 56, 58 adjoin one another, is furthest inward. The periphery 28 of the aperture touches an imaginary inscribed circle 36 at the points 62. In the embodiment illustrated, the imaginary inscribed circle 36 has a diameter of 10.1 mm.
[0079] Respective concave side boundaries are disposed on either side of the points 62.
[0080] The periphery 28 of the aperture 26 thus has a total of six inwardly protruding projections, the innermost points of which are each formed by the points 62. These projections are delimited on either side by concave side boundaries. If the auxiliary joining part is placed on exactly centered in relation to the aperture 26, the auxiliary joining part is deformed by the die 54 only in the vicinity of the points 62. With increasing center offset of the auxiliary joining part 22, the area of overlap between the auxiliary joining part 22 and the die 54 becomes larger. This makes it possible to achieve secure anchoring of the auxiliary joining part 22 in the workpiece even in the case of a center offsetunavoidable in series manufactureof the auxiliary joining part 22 in relation to the die 54.
[0081] Like the die 14 of
[0082] As can be seen in
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[0084] It can also be seen in
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[0086] In the illustrations of
[0087] In the plan view of
[0088] As was discussed, in the case of the dies 14, 44, 54, an area of overlap between a circular shaft of an auxiliary joining part and the contact surface of the die becomes larger with increasing center offset of the auxiliary joining part. A precondition for this is that, according to the invention, the maximum first diameter of the auxiliary joining part, that is to say the maximum diameter of the shaft of the auxiliary joining part 22 and generally the diameter of the punching portion at the lower end of the auxiliary joining part, lies between the diameter of an imaginary inscribed circle of the periphery 28 of the aperture and the imaginary circumscribed circle of the aperture. According to the invention, a diameter of the inscribed circle is between 4% and 10% smaller than the maximum first diameter of the auxiliary joining part and a diameter of the circumscribed circle is between 2% and 5% larger than the first diameter of the auxiliary joining part 22. In the embodiments illustrated, the first diameter of the auxiliary joining part is 10.5 mm in each case. The diameter of the imaginary inscribed circle 36 amounts to 9.7 mm in the case of the die 44 as per
[0089] The following table gives values for the area of overlap between the auxiliary joining part 22 and the dies 14, 44, 54 for different directions of the center offset and different geometries of the periphery 28 of the respective aperture.
TABLE-US-00001 Area of overlap ? between Auxiliary auxiliary ? ? joining joining Inner Circumscribed part at Center part and Die circle circle the shaft offset die geometry [mm] [mm] [mm] [mm] [mm.sup.2] FIG. 9 10.1 10.8 10.5 0 2.574 FIG. 9 10.1 10.8 10.5 0.1 in the 2.719 direction of arrow 100 FIG. 9 10.1 10.8 10.5 0.2 in the 2.949 direction of arrow 100 FIG. 9 10.1 10.8 10.5 0.1 in the 2.695 direction of arrow 200 FIG. 9 10.1 10.8 10.5 0.2 in the 3.048 direction of arrow 200 FIG. 10 9.7 10.8 10.5 0 0.486 FIG. 10 9.7 10.8 10.5 0.1 in the 0.49 direction of arrow 300 FIG. 10 9.7 10.8 10.5 0.2 in the 0.495 direction of arrow 300 FIG. 10 9.7 10.8 10.5 0.1 in the 0.498 direction of arrow 400 FIG. 10 9.7 10.8 10.5 0.1 in the 0.503 direction of arrow 400 FIG. 11 10.1 10.8 10.5 0 1.911 FIG. 11 10.1 10.8 10.5 0.1 in the 2.135 direction of arrow 500 FIG. 11 10.1 10.8 10.5 0.2 in the 2.805 direction of arrow 500 FIG. 11 10.1 10.8 10.5 0.1 in the 2.1 direction of arrow 600 FIG. 11 10.1 10.8 10.5 0.2 in the 2.988 direction of arrow 600
[0090] As can be seen from the table, the area of overlap between the shaft of the auxiliary joining part and the die becomes larger with increasing center offset of the auxiliary joining part in relation to the center longitudinal axis of the aperture in the die, irrespective of the direction of the center offset. Indeed, the auxiliary joining part is consequently no longer deformed symmetrically in relation to the center longitudinal axis of the die in the event of a center offset. Since the area of overlap becomes larger, at least in certain portions in the periphery region, however, there is greater deformation than in the event of a center offset of zero. This ensures that the auxiliary joining part is always securely anchored in the workpiece even in the event of an unavoidable center offset. The device according to the invention and the method according to the invention can thereby ensure that auxiliary joining parts are inserted into workpieces in a manner reliable in terms of the process.