MULTIMEDIA-COMPATIBLE ROTARY UNION

Abstract

A multimedia-compatible rotary union for transferring different fluid media, having different viscosities, from a stationary machine part to a rotating machine part includes a stationary housing part having a working space, a rotor having a fluid channel and a fluidic connection to the working space, a mechanical seal between the stationary housing part and the rotor, including a rotor seal ring that rotates with the rotor, and an axially movable seal ring assembly having a stator seal ring, wherein the stationary housing part includes first and second media inlet channels that introduce fluid media into the stationary housing part, open into the working space, and allow fluid media under pressurization into the rotary union, and wherein the mechanical seal has a first balance ratio when the first media inlet channel is pressurized with medium and a second balance ratio when the second media inlet channel is pressurized with medium.

Claims

1. A multimedia-compatible rotary union for transferring different fluid media, having different viscosities, from a stationary machine part to a rotating machine part, comprising: a stationary housing part for installation in the stationary machine part, and comprising a working space, a rotor for connection to the rotating machine part and having a fluid channel for establishing a fluidic connection to the working space of the stationary housing part, a mechanical seal between the stationary housing part and the rotor, wherein the mechanical seal comprises a rotor seal ring that rotates together with the rotor, and a stator seal ring, wherein the stator seal ring or the rotor seal ring is fastened to an axially movable seal ring carrier, and the mechanical seal can open and close by axial movement of the seal ring carrier, wherein the stationary housing part comprises at least one first and second media inlet channel for introducing fluid media into the stationary housing part, wherein the first and second media inlet channels open into the working space, and wherein fluid media can be introduced into the rotary union, under pressurization, via the first or the second media inlet channel, and wherein the mechanical seal, upon pressurization of the first media inlet channel with a fluid medium has a first balance ratio, and upon pressurization of the second media inlet channel with a fluid medium has a second balance ratio.

2. The multimedia-compatible rotary union according to claim 1, wherein the mechanical seal can be switched between the first and second balance ratio.

3. The multimedia-compatible rotary union according to claim 2, wherein switching between the first and second balance ratio takes place hydraulically at the second media inlet channel, in such a way that the mechanical seal, when there is no pressure at the second media inlet channel, has the first balance ratio, and upon pressurization of the second media inlet channel with a fluid medium has the second balance ratio.

4. The multimedia-compatible rotary union according to claim 2, wherein the seal ring carrier, with the stator seal ring fastened thereon, forms an axially movable seal ring assembly, and wherein the switching from the first to the second balance ratio takes place hydraulically, by pressurization of the seal ring carrier with a fluid medium.

5. The multimedia-compatible rotary union according to claim 1, wherein the stationary housing part comprises a control channel, and the control channel branches off from the second media inlet channel and leads to the seal ring carrier.

6. The multimedia-compatible rotary union according to claim 5, wherein the second media inlet channel comprises an integrated check valve, and the control channel branches off from the check valve and leads to the seal ring carrier.

7. The multimedia-compatible rotary union according to claim 1, wherein a control channel branches off from the second media inlet channel, and wherein at least one other of the media inlet channels does not comprise a control channel, such that in the case of pressurization of the second media inlet channel and of the control channel a different balance ratio is set compared with the case of pressurization of a media inlet channel without a control channel.

8. The multimedia-compatible rotary union according to claim 1, wherein the stationary housing part comprises a control channel which branches off from the second media inlet channel and leads to an outside diameter of the seal ring carrier, in order to apply hydraulic pressure to the outside diameter of the seal ring carrier by means of a fluid medium which is introduced in a pressurized manner into the second media inlet channel.

9. The multimedia-compatible rotary union according to claim 1, wherein the seal ring carrier comprises a first axial region having a first effective diameter, and a second axial region having a second effective diameter, wherein the first effective diameter corresponds to the first balance ratio and the second effective diameter corresponds to the second balance ratio, and wherein a control channel is included, which leads to the second axial region, wherein the second balance ratio is brought about in that the second effective diameter of the seal ring carrier is pressurized with a fluid medium via the control channel.

10. The multimedia-compatible rotary union according to claim 1, comprising a third media inlet channel for introducing fluid media into the stationary housing part, wherein the third media inlet channel opens into the working space, and wherein fluid media can be introduced into the rotary union, under pressurization, alternately via the first, the second, or the third media inlet channel, in particular wherein the third media inlet channel extends axially and opens axially into the working space.

11. The multimedia-compatible rotary union according to claim 10, wherein at least one of the following features are fulfilled: at least one of the first and second media inlet channels extends radially and opens radially into the working space, at least two of the first and second media inlet channels extend radially and open radially into the working space, and the third media inlet channels-channel extends axially and opens axially into the working space,

12. The multimedia-compatible rotary union according to claim 10, wherein at least one of the following features are fulfilled: at least one of the first and second media inlet channels comprises an integrated check valve, at least one of the first and second media inlet channels extends radially and opens radially into the working space and comprises an integrated check valve, the first and second media inlet channels each comprise an integrated check valve, the third media inlet channel extends axially and opens axially into the working space and does not comprise an integrated check valve.

13. The multimedia-compatible rotary union according to claim 10, wherein at least one of the following features are fulfilled: at least one of the media inlet channels, preferably the second media inlet channel, is arranged so as to bring about the second balance ratio of the mechanical seal upon pressurization with one of a cutting oil or a hydraulic oil, wherein the second balance ratio is suitable for at least one of the cutting oil or the hydraulic oil, at least one of the first and third media inlet channels is arranged so as to bring about the first balance ratio of the mechanical seal upon pressurization, wherein the first balance ratio is suitable for gaseous media, at least one of the first, second, and third media inlet channels is arranged so as to bring about one of the first or the second balance ratio upon pressurization with a cooling lubricant, wherein the one of the first or second balance ratio is suitable for the cooling lubricant, one of the media inlet channels, preferably the axial media inlet channel, is arranged so as to bring about the first balance ratio of the mechanical seal upon pressurization with an aerosol, wherein the first balance ratio is suitable for the aerosol.

14. The multimedia-compatible rotary union according to claim 1, wherein at least one of: the first balance ratio of the mechanical seal having a value in the range from approximately 0.45 to 0.6, preferably in the range from approximately 0.47 to 0.57, preferably in the range from approximately 0.49 to 0.55, preferably a value of approximately 0.52+/?0.02, and the second balance ratio of the mechanical seal having a value of greater than approximately 0.6, preferably in the range from approximately 0.62 to 1, preferably in the range from approximately 0.65 to 0.7, preferably a value of approximately 0.66+/?0.02.

15. The multimedia-compatible rotary union according to claim 1, further comprising a third axial media inlet channel, and, upon pressurization of the first media inlet channel with a first fluid medium, in particular with a gaseous medium, the first balance ratio is present, upon pressurization of the second media inlet channel with a second fluid medium, in particular with one of a cutting oil, hydraulic oil, or a cooling lubricant, the second balance ratio is present, and upon of pressurization of the third axial media inlet channel with a fluid medium, in particular with an aerosol, the first balance ratio is present.

16. The multimedia-compatible rotary union according to claim 1, further comprising a third axial media inlet channel, wherein the second media inlet channel extends radial and another media inlet channel extends axial, and wherein the balance ratio upon pressurization of the radial second media inlet channel and the balance ratio upon pressurization of the other axial media inlet channel are different.

17. The multimedia-compatible rotary union according to claim 1, wherein at least one of the rotor and stator seal, of the mechanical seal is a silicon carbide seal ring.

18. The multimedia-compatible rotary union according to claim 1, wherein a control channel leads to an outside diameter of the seal ring carrier, wherein the seal ring carrier is sealed by means of a secondary seal in the stationary housing part, and the secondary seal comprises a first secondary sealing ring and a second secondary sealing ring which are arranged on axially opposing sides of the control channel, and at least one of: the first secondary sealing ring being quad ring, and the second secondary sealing ring being an elastomer ring having a U-shaped cross section.

19. The multimedia-compatible rotary union according to claim 18, wherein the quad ring is preloaded on the seal ring carrier and is axially movable, relative to the stationary housing part, at its outside diameter.

20. The multimedia-compatible rotary union according to claim 18, wherein the stationary housing part comprises a peripheral groove for the quad ring, in which the quad ring is accommodated, wherein the quad ring has axial clearance, for axial mobility, in the groove.

21. A multimedia-compatible rotary union for transferring different fluid media, having different viscosities, from a stationary machine part to a rotating machine part, comprising: a stationary housing part for installation in the stationary machine part, and comprising a working space, a rotor for connection to the rotating machine part and having a fluid channel for establishing a fluidic connection to the working space of the stationary housing part, a mechanical seal between the stationary housing part and the rotor, wherein the mechanical seal comprises a rotor seal ring that rotates together with the rotor, and a stator seal ring, wherein the stator seal ring or the rotor seal ring is fastened to an axially movable seal ring carrier, and the mechanical seal can open and close by axial movement of the seal ring carrier, wherein the stationary housing part comprises at least one first and second media inlet channel for introducing fluid media into the stationary housing part, wherein the first and second media inlet channels open into the working space, and wherein fluid media can be introduced into the rotary union, under pressurization, via the first or the second media inlet channel, and wherein a balance ratio switching device is included, by means of which the mechanical seal can be switched between a first and second balance ratio.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0095] Reference is now made more particularly to the drawings, which illustrate the best presently known mode of carrying out the present disclosure and wherein similar reference characters indicate the same parts throughout the views.

[0096] FIG. 1 is a longitudinal section through a rotary union according to one embodiment of the present disclosure, having a closed mechanical seal,

[0097] FIG. 2 is a detailed enlargement of the detail A in FIG. 1,

[0098] FIG. 3 is a longitudinal section through the rotary union from FIG. 1 having an open mechanical seal,

[0099] FIG. 4 is a detailed enlargement of the detail B from FIG. 3,

[0100] FIG. 5 is a cross section along the line 5-5 in FIG. 3,

[0101] FIG. 6 is a cross section along the line 6-6 in FIG. 3,

[0102] FIG. 7 is a cross section along the line 7-7 in FIG. 3,

[0103] FIG. 8 is a front view of the rotary union from FIG. 1-4, viewed from the spindle side,

[0104] FIG. 9 is an axial front view of the rotary union from FIG. 1-4, viewed from the stationary housing side,

[0105] FIG. 10 is a three-dimensional view of the rotary union from FIG. 1-4, viewed obliquely from the front,

[0106] FIG. 11 is a three-dimensional view of the rotary union from FIG. 1-4, viewed obliquely from behind,

[0107] FIG. 12 is a longitudinal section through the rotary union from FIG. 1-11, flange-mounted on a spindle and with a fluid circuit diagram for the pressurization with fluid media,

[0108] FIG. 13 is a three-dimensional view of a rotary union according to a further embodiment of the present disclosure, viewed obliquely from the front,

[0109] FIG. 14 is a three-dimensional view of the rotary union from FIG. 13, viewed obliquely from behind,

[0110] FIG. 15 is a longitudinal section through the rotary union from FIGS. 13 to 14 comprising a lance for reduced or minimum quantity lubrication,

[0111] FIG. 16 is a front view of the rotary union from FIG. 15, viewed from the stationary housing side,

[0112] FIG. 17 is a longitudinal section through a rotary union of one embodiment of the present disclosure, having a closed mechanical seal, under pressurization with liquid medium,

[0113] FIG. 18 is a detailed enlargement of the detail C in FIG. 17,

[0114] FIG. 19 is a further enlarged detail D from FIG. 18,

[0115] FIG. 20 as FIG. 18, but under depressurization and having an open mechanical seal,

[0116] FIG. 21 is a further enlarged detail E from FIG. 20,

[0117] FIG. 22 is a schematic view of a detailed longitudinal section of a seal ring assembly for explaining the balance ratio in axial mechanical seals.

DETAILED DESCRIPTION

[0118] The following description of technology is merely exemplary in nature of the subject matter, manufacture and use of one or more inventions, and is not intended to limit the scope, application, or uses of any specific invention claimed in this application or in such other applications as may be filed claiming priority to this application, or patents issuing therefrom. The following definitions and non-limiting guidelines must be considered in reviewing the description of the technology set forth herein.

[0119] In the following detailed description numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be understood by those skilled in the art that the present disclosure may be practiced without these specific details. For example, the present disclosure is not limited in scope to the particular type of industry application depicted in the figures. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the present disclosure.

[0120] The headings and sub-headings used herein are intended only for general organization of topics within the present disclosure and are not intended to limit the disclosure of the technology or any aspect thereof. In particular, subject matter disclosed in the Background may include novel technology and may not constitute a recitation of prior art. Subject matter disclosed in the Summary is not an exhaustive or complete disclosure of the entire scope of the technology or any embodiments thereof. Classification or discussion of a material within a section of this specification as having a particular utility is made for convenience, and no inference should be drawn that the material must necessarily or solely function in accordance with its classification herein when it is used in any given composition.

[0121] The citation of references herein does not constitute an admission that those references are prior art or have any relevance to the patentability of the technology disclosed herein. All references cited in the Detailed Description section of this specification are hereby incorporated by reference in their entirety.

[0122] With reference to FIG. 1-4, the feedthrough or rotary union 10 comprises a stationary housing part 12 at the rear, which is formed in multiple parts in the present example. A rotor 16 for connection to a machine spindle 15 (cf. FIG. 12), in this example in the form of a hollows haft, is mounted in the housing part 12 in a rotating manner by means of rolling bearings, e.g. ball bearings 14. In this example, the rotary union 10 comprises first and second radial media inlet channels 22, 24 having different properties, and a third axial media inlet channel 26. Each of the media inlet channels 22, 24, 26 in each case has a connection port 32, 34, 36, e.g. having a quick coupling for connection to suitable tube or pipe systems, in order to introduce the desired fluid media into the stationary housing part 12 of the rotary union 10, under pressurization. In this case, the media inlet channels 22, 24, 26 are preferably pressurized by medium alternately, and not simultaneously. The two radial media inlet channels 22, 24 each comprise a check valve 42, 44, in order to block said channels with respect to one another and with respect to pressurization of the third media inlet channel 26.

[0123] Both the two radial media inlet channels 22, 24, and the axial media inlet channel 26, open, at a fluid connection node 28, into a working space 19 in the stationary housing part 12. In this example, the working space 19 comprises an inner fluid channel 20, coaxial to the axis of rotation X, such that different fluid media can be introduced, in a pressurized manner, into the inner fluid channel 20 of the stationary housing part 12, alternately or selectively via each of the three connection ports 32, 34, 36 or media inlet channels 22, 24, 26.

[0124] The axial media inlet channel 26 is suitable in particular for a reduced or minimum quantity lubrication. Said media inlet channel 26 extends exclusively axially, without significant changes of direction for the fluid medium, as a result of which an undesired demixing of the aerosol used for the reduced or minimum quantity lubrication can be largely prevented. Furthermore, no branches are present in the axial media supply line, and no check valves are used, which also contributes to preventing undesired demixing of the aerosol. However, the axial media inlet channel may for example also be suitable for compressed-air operation or optionally also for cooling lubricant (CL).

[0125] The two radial media inlet channels 22, 24 each comprise an integrated check valve 42, 44, such that the user does not have to provide any further external check valves in these media supply lines. The radial first media inlet channel 22 can in particular be designed for compressed-air operation, but can also be suitable for pressurization using cooling lubricant (CL). The radial second media inlet channel 24 is designed in particular for pressurization using a high-viscosity medium, such as cutting oil or hydraulic oil, but can also be suitable for a lower viscosity liquid medium, such as cooling lubricant (CL).

[0126] The stationary housing part 12 and the rotor 16 are sealed by means of an axial mechanical seal 50. The mechanical seal 50 comprises a seal ring assembly 52 comprising an axially displaceable seal ring carrier 53 and a seal ring 56 fastened to the seal ring carrier 53. The seal ring 56 of the stator, or stator seal ring 56 for short, seals, with its rotor-side axial annular sealing surface 56a, against a rear axial annular sealing surface 58a of the complementary seal ring 58 of the rotor 16. The seal ring 58 of the rotor 16, or rotor seal ring 58 for short, is fastened on the stator-side end face 16a of the rotor 16, in this example pressed and/or adhesively bonded into an annular groove 62.

[0127] The seal ring carrier 53 of the stator seal ring 56 is designed for example as a hollow piston 54, and in this example comprises a rotor-side flange 64 which is arranged in a torsion-proof, but axially movable, manner in the stationary housing part 12 for example by means of flat portions 66 (cf. FIG. 5), e.g. is accommodated in the stationary housing part 12 in a torsion-proof manner, in a corresponding rotor-side recess 68. However, the seal ring assembly 52 or the hollow piston 54 can also be secured against rotation by means of pins, grooves, or other means. The stator seal ring 56 is fastened, e.g. pressed in or adhesively bonded, at the end face on the rotor-side end 53a of the seal ring carrier 53 or hollow piston 54, wherein other fastening techniques are also possible, however. In the present example, the stator seal ring 56 is, by way of example, permanently fastened in a recess 70 of the seal ring carrier 53, more precisely of the flange 64.

[0128] The seal rings 56, 58 preferably both consist of silicon carbide, such that reference is often made to a SiCSiC mechanical seal 50. A SiCSiC mechanical seal 50 is durable and has excellent sealing properties during operation with liquid, highly lubricating media. However, some conventional rotary unions have stability problems in the case of operation with compressed air or in dry running with silicon carbide seals. SiC seal rings can for example overheat, if they run without lubricant and are not sufficiently separated from one another, which can lead even to complete failure of the rotary union. However, other materials can also be considered for the seal rings 56, 58, such as carbon graphite (CG), i.e. for example a CG-SiC mechanical seal.

[0129] Referring again to FIG. 1-4, the seal ring assembly 52 of the stator, or stator seal ring assembly 52 for short, or the hollow piston 54, is mounted in the stationary housing part 12 so as to be axially displaceable, specifically by means of a secondary seal 78. In this example, the secondary seal 78 comprises first and second secondary sealing rings 72, 74 in the form of two elastomer annular seals. In this example, the rotor-side first elastomer annular seal 72 is formed as an elastomer quad ring 72, for example from a fluoroelastomer, such as Viton?. In the present example, the stator-side or rear elastomer second annular seal 74 has a U-shaped cross section having a groove 75 which is open to the rear or at the high-pressure side.

[0130] The mounting of the hollow piston 54 by means of the two elastomer annular seals 72, 74 allows the stator seal ring assembly 52 or the stator seal ring 56 a limited axial mobility, in order to be able to close (FIG. 1, 2) the mechanical seal 50 and open it again (FIG. 3, 4). Typically, during operation with pressurized fluid media having liquid lubricant fractions, such as CL, cutting oil or hydraulic oil, the mechanical seal 50 is closed, such that at most a minimal optionally dropwise, leakage (bleeding) occurs. When the mechanical seal 50 is closed, such media ensure sufficient lubrication between the two silicon carbide sliding surfaces 56a, 58a. In dry running or in compressed-air operation, in the closed state, the two silicon carbide seal rings 56, 58 could rub against one another and heat up excessively. Therefore, the mechanical seal 50 opens upon depressurization or in compressed-air operation, in that the hollow piston 54 together with the stator seal ring 56, i.e. the stator seal ring assembly 52, detaches from the rotor seal ring 58 and moves slightly axially away from this in the axial direction, i.e. to the right in the present figures, such that a sealing gap 76 results between the seal rings 56, 58 (cf. FIG. 4, 20).

[0131] The two elastomer annular seals 72, 74 together form the secondary seal 78 of the stationary part of the rotary union 10. The elastomer secondary seal 78 thus fulfils a dual function for the stator seal ring assembly 52, specifically as an axially displaceable bearing on the one hand, and as a seal against the pressurization with fluid medium from the stationary side on the other hand.

[0132] On account of the mounting by means of the elastomer sealing rings 72, 74, the stator seal ring assembly 52 may also have a slight tilting capacity, such that the sealing surfaces 56a, 58a of the two seal rings 56, 58 rest completely flat against one another in the pressurized state, and can achieve correspondingly good sealing. A stator seal ring 56 of this kind which is axially displaceable and is optionally slightly tiltable is also referred to by experts as a floating seal ring.

[0133] With reference to FIGS. 3 and 4, in the open state of the mechanical seal 52 there is a sealing gap 76 between the seal rings 56, 58, wherein the sealing gap 76 may be shown exaggerated in FIGS. 3 and 4 for better illustration. Thus, in the open state of the mechanical seal 50, although e.g. in compressed-air operation a certain air leakage rate results, which, in the present embodiments, can be approximately 15-20 standard liters per minute, this is, however, significantly lower than in the case of some conventional rotary unions. Furthermore, the present rotary union 10 has excellent dry running properties, since in dry running excessive heating of the seal rings 56, 58 can be prevented. The rotary union can therefore be operated in a largely unlimited manner with high rotational speeds, without pressure during dry running, but also with compressed air.

[0134] With reference to FIG. 22, the balance ratio B of a floating seal ring is defined by the area ratio F.sub.H/F of the hydraulically or pneumatically loaded surface F.sub.H to the contact surface F between the two seal rings 56, 58. Thus, the balance ratio B can be calculated geometrically, on the basis of the diameters D1, D2 and D3, as follows:

[00001]$B=\frac{F_H}{F}=\frac{D{1}^2-D{3}^2}{D{2}^2-D{3}^2}$

[0135] wherein D1 is the outside diameter or effective diameter of the pressurized seal ring carrier, D2 is the outside diameter of the contact surface of the mechanical seal, and D3 is the inside diameter of the contact surface of the mechanical seal.

[0136] With reference again to FIGS. 1 to 4, the hollow piston 54 is designed as a stepped piston, and thus comprises a stator-side first axial region 82 having a first outside diameter D1, and a rotor-side second axial region 84 having a larger second outside diameter D1 (D1>D1).

[0137] A control channel 86 is connected internally, and branches off from the second media inlet channel 24, in the stationary housing part 12. In particular, the control channel 86 branches off from the radial second media inlet channel 24 in front of the check valve 44 or at the high-pressure side of the check valve 44. The control channel 86 is thus integrated in the stationary housing part 12, e.g. in the form of (a) drilled hole(s), and branches off from the media inlet channel 24 within the rotary union 10. As a result, the internal control channel 86 is reliably depressurized as soon as the in particular liquid medium is switched off at the second media inlet channel 24.

[0138] The control channel 86 extends within the stationary housing part 12, in the present example initially axially in the direction of the rotor side, and subsequently radially inwards in the direction of the hollow piston 54. Finally, the control channel 86 opens on the peripheral outer side of the hollow piston 54 and is arranged such that the larger second outside diameter D1 of the hollow piston 54 is also pressurized with the medium introduced into the second media inlet channel 24, via the control channel 86. For this purpose, there is a fluidic connection between the control channel 86 and the second axial region 84 with the outside diameter D1 of the hollow piston 54. A pressurized introduction of fluid medium, via the connection port 34, into the media inlet channel 24 therefore leads not only to pressurized introduction of the fluid medium into the inner fluid channel 20 and the rotor fluid channel 17, but rather, automatically, in a pressurized manner, also the second axial region 84 with the outside diameter D1 of the hollow piston 54. Thus, in relation to the balance ratio, the larger outside diameter or effective diameter D1 of the hollow piston 54 is activated. Thus, the seal ring carrier 53 or the stepped piston 54, together with the control channel 86, forms a hydraulically or pneumatically controlled switching device 88 for the balance ratio of the mechanical seal 50

[0139] If the first media inlet channel 22 or the axial media inlet channel 26 is pressurized with fluid medium, the mechanical seal 50 accordingly has the smaller balance ratio B, which is determined by the smaller outside diameter D1 in the first axial region 82 of the hollow piston 54. If, instead, the media inlet channel 24 is pressurized with fluid medium, this activates, via the control channel 86, the larger outside diameter D1 in the rotor-side second axial region 84 of the hollow piston 54, such that a second, different, and specifically in the present example greater, balance ratio B is established, which is calculated as follows:

[00002]$B^{}=\frac{F_H^{}}{F}=\frac{D{1}^2-D{3}^2}{D{2}^2-D{3}^2}>B$

[0140] Depending on whether one of the media inlet channels 22, 26 without a control channel, or the media inlet channel 24 comprising the control channel 86, is pressurized with the fluid medium, the mechanical seal accordingly has a different balance ratio, specifically once B and once B. In other words, each media inlet channel is assigned a specific balance ratio, or different media inlet channels are assigned different balance ratios. Accordingly, the balance ratio of the mechanical seal can be selected, and hydraulically or pneumatically set automatically, or the mechanical seal 50 can be switched between the different balance ratios B and B, by the selection of the corresponding port or media inlet channel.

[0141] In this case, the first balance ratio B which is assigned to the media inlet channels 22, 26 is selected for fluid media of lower viscosity, and in particular suitable for compressed air, reduced or minimum quantity lubrication, and optionally cooling lubricant (CL), and, in the present example, is approximately 0.52+/?0.02. The leakage rate for compressed air can furthermore be kept low as a result. However, the first balance ratio B can also be slightly broader in the range from 0.45 to 0.6, preferably in the range from 0.47 to 0.57, preferably in the range from 0.49 to 0.55.

[0142] The greater second balance ratio B, which is assigned to the second media inlet channel 24 and is automatically present in the case of pressurization of the second media inlet channel 24 via the second connection port 34, is defined by the larger outside diameter D1 and, in the present example, is approximately 0.66+/?0.02. In this case, the second balance ratio B is selected for fluid media of a higher viscosity, such as cutting oil having viscosities of from approximately 6 mm.sup.2/s to 18 mm.sup.2/s or higher and hydraulic oil having viscosities in the region of 32 mm.sup.2/s or higher, but can also be suitable for cooling lubricant having viscosities in the range from 1 mm.sup.2/s to 3 mm.sup.2/s. Thus, the media inlet channels 22 and 26 fixedly associated with the first balance ratio are suitable for compressible media, in particular gaseous media such as compressed air, and aerosol media such as reduced or minimum quantity lubrication, as well as lower viscosity liquid media, such as cooling lubricant up to a few mm.sup.2/s, whereas the second media inlet channel 24 having the fixedly associated second balance ratio B is particularly suitable for liquid media having viscosities from a few mm.sup.2/s to 60 mm.sup.2/s or more. However, the second balance ratio B can also be slightly broader, specifically greater than 0.6, preferably in the range from 0.62 to 1, preferably in the range from 0.65 to 0.7.

[0143] As has already been stated above, there is in each case a fixed association between specific media inlet channels 22, 24, 26 and specific balance ratios B, B, which significantly simplifies connection by the user. The user for example connects compressed air at the first connection port 32, hydraulic oil or CL at the second connection port 34, and/or reduced or minimum quantity lubrication at the axial third connection port 36, and can largely omit an external pipe distributor or manifold comprising external check valves and further valves, as can be seen for example in FIG. 12, where, by way of example, the first media inlet channel 22 is connected to a cooling lubricant supply unit 122, and the second media inlet channel 24 is connected to a hydraulic oil supply unit 124. In particular the local separation of different fluid media by means of different media inlet channels, in combination with a fixed association of the different balance ratios B, B with the corresponding media inlet channels, can simplify connection by the user. Inter alia, the user does not need to interconnect any external control lines comprising different media.

[0144] Furthermore, the rotary union 10 has different balance ratios for different fluid media, such that a low leakage rate, in the case of liquid media in particularly substantial freedom from leaks, high stability and low wear despite application of very different media and in dry running is ensured. Therefore, the rotary union 10 can justifiably be referred to as a multimedia-compatible rotary union, or even as all media-compatible rotary union or universal rotary union.

[0145] The media inlet channels 22, 24, in particular for liquid media and gaseous media, are locked with respect to one another by the internal check valves 42, 44. The internal locking by means of the two internal check valves 42, 44 makes it possible for complex external interconnection and further external check valves to be largely omitted. Where required, the rotary union 10 operates with just one single check valve 42, 44 per media inlet channel 22, 24. The integrated check valves 42, 44 in the radial media inlet channels 22, 24 further contribute to simplification for the user.

[0146] Furthermore, the control channel 86 unlocks fully, automatically, upon relief of the second media inlet channel 24, such that a reliable, quick and precise switching from the second balance ratio B to the first balance ratio B, and vice versa, is ensured. Furthermore, subsequent running out of the media inlet channels can be prevented. Further advantageously, during use of reduced or minimum quantity lubrication via the axial port 36, neither an external check valve nor an external ball valve is required in the external supply line.

[0147] Due to the different balance ratios B, B of the different media inlet channels 22, 24, 26, adjusted to the respective medium, in the case of a circuit with cooling lubricant or cutting oil or hydraulic oil, a high degree of tightness of the mechanical seal 50, and in the case of compressed-air operation a relatively low air leakage rate in the range of 15-20 standard liters per minute, as well as good dry running properties and high stability can be brought into line with one another. Furthermore, during operation with cooling lubricant, a high pressure, in particular greater than 90 bar, can be used, and the leakage rate nonetheless remains in an acceptable range, or the mechanical seal is substantially leak-free. The embodiment can be operated with liquid media, CL or cutting oil optionally at up to 140 bar, with compressed air up to 10 bar, and with MQL up to 10 bar.

[0148] Leakage ports 91 for discharging a slight remaining leakage of cooling lubricant or cutting oil or hydraulic oil are provided at various angles, and can be used depending on the installation position of the rotary union 10. A leakage connection coupling 92 can be connected at the desired leakage port 91, in order to discharge leakage fluid from a leakage chamber 94 outside the mechanical seal 50.

[0149] The stationary housing part 12 is preferably formed as a multipart feedthrough housing or multipart rotary union housing, such that, on account of the modular design, simple adaptability to existing housing shapes is possible. In the present example, the stationary housing part 12 consists of a rotor housing 12a, in which the rotor 16 is mounted by means of the ball bearings 14, an intermediate housing part 12b, in which the stator seal ring assembly 52 is mounted in an axially displaceable manner and in which a part of the control channel 86 extends, and a rear housing part 12c, in which the media inlet channels 22, 24, 26 extend. In the present example, the radial media inlet channels 22, 24 comprising the integrated check valves 42, 44 are inserted, for example screwed, into the stationary housing part 12, more precisely into the rear housing part 12c, radially from the outside.

[0150] With reference to FIGS. 13 to 14, a slightly smaller embodiment of the rotary union 10 having a narrower stationary housing part 12 is shown, which is also suitable for example for installation in machine tools.

[0151] With reference to FIGS. 15 to 16, the rotary union 10 can also be provided with an internal mixing device for aerosol mixing for reduced or minimum quantity lubrication. For this purpose, a lance 102 is inserted and for example screwed into the axial connection port 36. The lance 102 extends coaxially through the axial media inlet channel 26, through the inner fluid channel 20, and into the fluid channel 17 of the rotor 16, and, in the present example, protrudes beyond the rotor 16 and as far as into the machine spindle 15 (cf. FIG. 12). In the case of said lance 102, by way of example, the aerosol for the reduced or minimum quantity lubrication is mixed at the lance outlet opening 104, wherein the lubricant is supplied via the axial port 36 and compressed air via the first port 32.

[0152] With reference to FIGS. 17 to 21, the secondary seal 78 of the stator seal ring assembly 52 comprises a rotor-side quad ring 72, preferably made of Viton?, and a stator-side elastomer sealing ring 74. The elastomer sealing ring 74 has a U-shaped cross section having a groove 75 that is open to the working space 19, such that the groove 75 can be rinsed during operation. The U-shaped sealing ring 74 is also referred to as a U-cup ring 74.

[0153] With reference to FIGS. 17 to 19, the quad ring 72 is preloaded on the rotor-side axial region 84 of the hollow piston 54 having the outside diameter D1. In this case, the quad ring 72 is accommodated in the stationary housing part 12, in particular in the intermediate housing part 12b, in a groove 112 extending around the hollow piston 54. The quad ring 72 has sufficient clearance, relative to the groove base 112a, in order to be able to move relative to the stationary housing part 12 in the case of an axial displacement of the hollow piston 54 within the groove 112 that is produced having an axial oversize. The quad ring or X-ring 72 forms a lip seal, in particular a multi lip seal.

[0154] In the pressurized state shown in FIGS. 17 to 19, the quad ring 72 is pressed, by the hydraulic pressure, against the rotor-side annular wall 112b of the groove 112, and deforms elastically in the process, with its shaping that is concave on four sides, in cross section. In particular, the rotor-side concave end face 72b deforms at the wall 112b. In this case, the hydraulic pressure can act successfully on the concave end face 72c of the quad ring 72 facing away from the rotor, and can move this, together with the hollow piston 54, in the direction of the rotor, and press the quad ring 72 against the annular wall 112b in an elastically deforming manner. Thus, in the case of pressurization of the second media inlet channel 24 and the control channel 86, not only is the higher balance ratio B established at the two seal rings 56, 58, in order to achieve an adequate sealing effect, for example during operation using cutting oil or hydraulic oil, but rather the quad ring 72 is also elastically deformed, in cross-section, by pressing by the medium pressure against the side wall 112b. For this purpose, the control channel 86 is fluidically connected to the quad ring groove 112 via a connecting channel 114, such that the hydraulic pressure existing in the control channel 86 can exert an axial force, on the quad ring 72 acting in the direction of the rotor. In the present example, the connecting channel 114 is formed as a peripheral annular groove around the hollow piston 54, in order to uniformly apply hydraulic pressure to the quad ring 72 all around. Furthermore, in the present example, the control channel 86 opens into a control channel groove 87 surrounding the hollow piston 54, in the form of an annular groove, which is in fluidic communication, axially, with the connecting channel 114.

[0155] In the case of depressurization of the second media inlet channel 24 and of the control channel 86, the deformation by resilient relaxation of the quad ring 72, in particular of the rotor-side quad ring end face 72b which is concave in the unloaded state, generates an axial force component F facing away from the rotor 16, in that the quad ring 72 presses away from the annular wall 112b by resilient shape recovery. Due to the radial preload of the quad ring 72 on the hollow piston 54, the quad ring 72 transmits, by its resilient shape recovery, the axial force component F to the seal ring carrier 53 or hollow piston 54 away from the rotor 16. In this case, the quad ring 72 sits with its concave inside 72d, with two sealing lips 73d on the outside diameter D1 of the hollow piston in a preloaded manner, as a result of which a good entrainment is ensured. The quad ring 72 thus carries the hollow piston 54 along axially, in that the force component F, exerted by the resilient shape recovery, from the quad ring 72, acts on the hollow piston 54, and thus at least contributes to opening the mechanical seal 50 upon depressurization of the second media inlet channel 24 and of the control channel 86. At the same time, the outer periphery 72a of the quad ring 72 provides sufficient sealing against the groove base 112a such that, in the case of pressurization with liquid medium via the control channel 86, the quad ring 72 is pressed, by the medium pressure, against the rotor-side annular wall 112b, and is elastically deformed in the process. In said pressurized elastically deformed state of the quad ring 72, then in particular the rotor-side end face 72b and/or the radial inner side 72d of the quad ring 72 provide sufficient sealing against the rotor-side annular wall 112b or the outside diameter D1, in order to prevent undesired leakage at the secondary seal 78. Upon pressurization, the quad ring 72 seals, by two sealing lips 73b, against the rotor-side annular wall 112b of the stationary housing part 12, and pushes away from the annular wall 112b again, by the two sealing lips 73b, upon pressure relief. An elastomer ring of this kind advantageously has defined deformation properties.

[0156] As a result, the rotary union 10 inter alia has good dry running properties and, in compressed-air operation, a sufficient air gap 76 between the two sealing surfaces 56a, 58a of the preferably used SiCSiC mechanical seal 50 is ensured, wherein on account of the lower balance ratio B upon pressurization via the first media inlet channel 22 or the axial media inlet channel 26 a low leakage rate is nonetheless ensured.

[0157] The open state of the mechanical seal is shown in FIGS. 20 to 21, wherein the air gap 76 may be shown exaggerated for illustration. In the open state, the quad ring 72 can, by contact on the peripheral annular wall 112c of the groove 112 facing away from the rotor, also find a stop for the axial movement of the hollow piston 54 or the stator seal ring assembly 52.

[0158] Thus, the quad ring 72 preloaded on the hollow piston 54 moves together with the hollow piston 54 between the closed and open state of the mechanical seal 50, wherein the quad ring 72 moves axially within the annular groove 112 produced having an axial oversize, in particular between the two annular walls 112b, 112c, as is shown possibly exaggerated in FIGS. 18 to 21 for the sake of clarity.

[0159] Thus, the first secondary sealing ring, formed in this example as a quad ring 72, forms an elastomer shape-recovery element 71, which contributes to a reliable Pop-off? upon depressurization of the liquid medium. Furthermore, the shape-recovery element 71 can contribute to quick switching processes when switching in particular between pressurization with liquid medium via the second media inlet channel 24 on the one hand, and compressed air via the first or axial media inlet channel 22, 26 on the other hand. The U-cup ring 74 ensures the Pop-off? function after application of compressed air or CL via the first media inlet channel, at the low balance ratio B. Thus, a quick pressure change between the different media inlet channels, without residual pressure in the control line 86, is possible. In this case, the switching between the different balance ratios B and B takes place purely mechanically/physically by pressurization with the media introduced in each case, or depressurization.

[0160] Due to the shape-recovery element 71 or the secondary seal 78, reliable switching pulses and a relative resistance-free axial displacement of the hollow piston 54 or the floating seal ring 56 can be ensured. In particular, rapid switching changes between the first media inlet channel 22 in the case of pressurization with compressed air, and the second media inlet channel 24 in the case of pressurization with liquid medium, can be ensured.

[0161] In summary, a reliable all media-compatible rotary union 10 can be provided, wherein in particular the first media inlet channel 22 is suitable for gaseous media, optionally also for cooling lubricant (CL), the second media inlet channel is suitable for liquid media, in particular for cutting oil and hydraulic oil, but optionally also for cooling lubricant (CL), and the axial third media inlet channel 26 is suitable for reduced or minimum quantity lubrication (RQL/MQL) or an oil-gas aerosol, but optionally also for compressed air or CL. In this case, a high degree of reliability and variability for operation with all the different media is ensured.

[0162] Adding the second effective diameter D1 on the hollow piston 54 increases the balance ratio relative to the first effective diameter D1 from B to B, such that the sealing surfaces 56a, 58a remain closed or have a sufficiently low leakage rate or operate in a substantially leak-free manner (switching leakage or bleeding), even upon application of higher-viscosity liquid media, such as cutting oil or hydraulic oil.

[0163] Since the balance ratio B, in particular in the case of application of compressed air to the first media inlet channel 22, is lower than the balance ratio B but higher than in the case of many other rotary unions, a reliable compressed-air operation with a simultaneously low air leakage is ensured.

[0164] Thus, different media inlet channels, which bring about different balance ratios of the rotary union 10, said channels having associated media in each case, are connected. The respective balance ratios B and B, which are assigned to specific media inlet channels, are in turn optimized to the specific media.

[0165] The first media inlet channel 22 is in particular designed for compressed air, wherein pressurization with CL is also possible. As soon as compressed air is applied to the first media inlet channel 22, said compressed air flows through the check valve 42 into the working space 19 or the inner fluid channel 20. In this case, the smaller balance ratio B, in the present example preferably of approximately 0.52, is present at the stepped piston 54. Due to the smaller balance ratio B, the gap 76 forms between the seal rings 56, 58, such that excessive wear in dry running, at the sliding surfaces 56a, 58a of the two silicon carbide sealing rings 56, 58, can be prevented.

[0166] The second media inlet channel 24 is in particular designed for operation using cutting oil, hydraulic oil, or cooling lubricant. As soon as the media inlet channel 24 is pressurized with the liquid medium, the liquid medium enters the working space 19 or the inner fluid channel 20, and simultaneously the control channel 86, via the check valve 44. Via the control channel 86, the medium applies pressure to the stepped piston 54, as a result of which the larger balance ratio B1, in this example of approximately 0.66, is brought about. Accordingly, the pressurization of the stepped piston 54 via the control channel 86 brings about a switch of the balance ratio from B to B, wherein the balance ratio B is optimized for liquid media, in particular cutting oil, hydraulic oil, or CL. The check valve 44 has a control pressure of approximately 0.5 bar, such that, as soon as the pressure in the control channel 86 exceeds the control pressure, the liquid medium can flow into the inner fluid channel 20. The floating seal ring 56 is pressed onto the rotor seal ring 58, by the higher balance ratio B, such that the mechanical seal 50 remains closed and the liquid medium can flow through the rotor 16 in a substantially leak-free manner. After switching off of the medium in the media inlet channel 24, the two seal rings 56, 58 are separated again by the Pop-Off? function, and the control channel 86 is completely relieved of pressure, which can also be referred to as complete unblocking of the control channel 86. In this case, in the present embodiment the Pop-Off? function is assisted by the elastomer shape-recovery element 71, e.g. in the form of the quad ring 72, wherein this is advantageous for the multimedia compatibility of the rotary union 10, but optional.

[0167] The embodiment has two different balance ratios B, B. However, it is also possible to construct a rotary union even having three or more balance ratios.

[0168] The axial media inlet channel 26 is optimized for reduced or minimum quantity lubrication (RQL/MQL), wherein operation using compressed air or cooling lubricant (KSS) is also possible. In this case, the third media inlet channel 26 extends axially in a straight line and does not contain any check valves, which is advantageous in order that the aerosol does not demix, or demixes as little as possible. Upon pressurization of the third axial media inlet channel 26 with reduced or minimum quantity lubrication, the floating seal ring 58 is pressed onto the rotor seal ring 58, at the lower balance ratio B, such that the mechanical seal 50 remains closed and the medium can flow through the rotor 16 in a leak-free manner, but at a lower balance ratio B compared with B. After switching off of the medium in the axial media inlet channel 26, in turn the mechanical seal 50 opens, i.e. the seal rings 56, 58 are separated by the Pop-Off? function, here brought about in particular by a resilient shape recovery of the U-cup ring 74.

[0169] It is again noted that the multimedia compatibility or the switching of the balance ratio on the one hand, and the use of the quad ring 72 on the other hand, in combination, offers synergistic advantages, but these two aspects of the present disclosure can also be implemented separately. Thus, for example, the quad ring 72, even in conventional rotary unions, can be used with just one fixed balance ratio (cf. also EP 1 744 502 or EP 2 497 978) and/or with just one media connection port, as an elastomer shape-recovery element 71, and the multimedia compatibility or switching of the balance ratio between two or more different values can in principle also be achieved using conventional secondary sealing rings, such as O-rings.

[0170] It is clear for a person skilled in the art that the embodiments described above are to be understood as being by way of example, and the invention is not limited to these, but rather can be varied in a large number of ways, without departing from the scope of protection of the claims. Spatially orienting terms such as front or behind are not to be understood in absolute terms in space, but rather serve to designate the relative relationship of the components, wherein front refers to the rotor side, and behind or rear refers to the axial stator side opposite the rotor. Furthermore, it is clear that, irrespective of whether they are disclosed in the description, the claims, the drawings, or otherwise, the features also define components of the invention that are essential individually, even if they are described together with other features, and the features of the embodiments can be combined with one another.