PUMP CELL FOR MOBILE SURFING FACILITY INCLUDING RADIAL PUMP AND DIFFUSOR
20240238658 ยท 2024-07-18
Inventors
Cpc classification
F04D29/4293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A63B69/125
HUMAN NECESSITIES
F04D29/605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B34/70
PERFORMING OPERATIONS; TRANSPORTING
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A63B69/12
HUMAN NECESSITIES
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
It is disclosed a pump cell (25) for a surfing facility (10), wherein the pump cell (25) is configured to generate a, preferably laminar, layer-like water flow (20) for a surfable standing wave, wherein the pump cell (25) comprises: a pump (26), which is a radial pump (26) and has a preferably circular outlet opening; a diffusor (27) coupled to the pump (26) and being configured, to enlarge a cross-sectional area of the water flow (20) downstream of the pump (26) as far as an outlet opening (84) of the diffusor (27) and to reshape same into a wide and flat shape; and a pump frame (28), to which the pump (26) and the diffusor (27) are fastenable.
Claims
1. A pump cell for a surfing facility, wherein the pump cell is configured to generate a layer-like water flow for a surfable standing wave, wherein the pump cell comprises: a pump being a radial pump and having an outlet opening; a diffusor coupled to the pump, and configured to enlarge a cross-sectional area of the water flow downstream of the pump as far as an outlet opening of the diffusor and to reshape same into a wide and flat shape; and a pump frame to which the pump and the diffusor are fastenable, wherein the pump comprises a pump housing, wherein the pump housing, when the pump cell is used in the surfing facility, has a vertically oriented inlet opening, wherein the outlet opening of the pump is oriented horizontally.
2. The pump cell of claim 1, wherein the outlet opening of the pump is circular.
3. The pump cell of claim 1, wherein the pump further comprises a motor being positioned outside a water reservoir, when the pump cell is used in the surfing facility, and comprising a drive shaft which is oriented vertically.
4. The pump cell of claim 1, wherein the pump frame comprises: a base plate; a mounting plate, which is arranged, preferably via feet, spaced apart from the base plate for forming an intake area of the pump, and is fixedly connected to the pump and the base plate; and a frame configured to couple the diffusor in a predetermined orientation, which is parallel to a desired flow direction, to the base plate.
5. The pump cell of claim 1, wherein the diffusor comprises, in a consecutive manner, downstream: an inlet portion comprising at a downstream end a cross section corresponding to an outlet cross section of the pump, and redirecting the water flow, which exits the pump horizontally, in an angle of preferably 20?-45? upward relative to the horizontal; a cross-section deforming portion configured to perform a continuous, preferably constant along a main axis, cross-section enlargement and reshaping into a rectangular shape having a width many times greater than a height; and an outlet portion configured to redirect the water flow back to the horizontal.
6. The pump cell of claim 1, wherein the pump is not self-priming and is operated without a backing pump.
7. A surfing facility, comprising: a, including at least one pump cell in accordance with claim 1; and a supporting structure, preferably inflatable, configured to float on top of a water reservoir defined by water within a basin, wherein the basin is formed by a basin bottom and a sidewall.
8. The surfing facility of claim 7, further comprising a membrane defining a surfable surface, and being coupled laterally to the supporting structure and frontally to the frame.
9. The surfing facility of claim 7, further including the basin.
10. The surfing facility of claim 7, having a modular structure, and being configured to be transported.
11. A use of a radial pump in a surfing facility as a pump in a pump cell for generating a layer-like water flow for a surfable standing wave, the pump cell comprising a diffusor coupled to the pump and configured to enlarge a cross-sectional area of the water flow downstream of the pump as far as an outlet opening of the diffusor and to reshape same into a wide and flat shape; and wherein the radial pump is used in a lying orientation, in which an inlet opening of the pump is oriented vertically and an outlet opening is oriented horizontally.
12. The use of a pump cell according to claim 1 in a surfing facility for generating a layer-like water flow for a surfable standing wave, wherein the radial pump is used in a lying orientation, in which an inlet opening of the pump is oriented vertically and an outlet opening is oriented horizontally.
Description
[0045] Embodiments of the present disclosure are illustrated in the drawings and will be explained in more detail in the following description.
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052] Hereinafter, the general structure of a mobile and portable surfing facility (briefly facility) 10 in accordance with the present disclosure will be described with simultaneous reference to the
[0053] In general, the facility 10 is characterized by a floatingly supported structure that aligns itself. Only a flow-generating drive needs to be positioned and, if necessary, levelled. The facility 10 operates with a relatively slow water flow (v less than or equal to 30 km/h), which can collapse more easily, but gives a more realistic surfing experience comparable to surfing in the open ocean. The water flow moves substantially parallel to the direction X and impacts preferably at a (flow) speed of about 30 km/h or slightly more on a surfable surface, or surfing surface, as will be still explained in more detail below. The water flow is stable and substantially laminar. The slower flow speed (conventional facilities are operated at speeds of 50-60 km/h) prevents, for example, that a user (surfer) gets sucked on the surfable surface with a bottom side of his/her sliding aid (surfboard, bodyboard, etc.) when cornering.
[0054] The facility 10 has a modular structure for being transportable. The modules of the facility 10 are designed such that they can be loaded in a dismantled state into a truck and/or into a freight container, in order to unload and set up the facility 10 at an arbitrary different location again.
[0055] A (first) optional module of the facility 10 is a basin 12 having a bottom 14 and a sidewall 16. In
[0056] It is understood that alternatively the basin 12 can be installed permanently in the ground, such as in a public or private swimming pool, in which case the basin 12 is no module of the facility 10.
[0057] The bottom 14 of
[0058] The basin 12 of
[0059] The basin 12 is open at the top and watertight. The basin 12 is filled with a predetermined quantity of water and serves as a water reservoir 18. The water of the water reservoir 18 is required for generating a flowing layer of water 20, which can also be designated equivalently as water flow 20, as will be explained in more detail below. The water reservoir 18 contains, for example, a quantity of water of 35.000 l.
[0060] A (floating) supporting structure 22 forms a further (second) module of the facility 10. Preferably, the supporting structure 22 is inflatable or is formed, for example, by foam elements. The supporting structure 22 is positioned in the basin 12 and floats on top of the water. The supporting structure 22 is supported floatingly in the basin 12.
[0061] In the top view (cf.
[0062] The supporting structure 22 can comprise several (air-filled) elements coupled to each other for forming the U-shaped or V-shaped basic shape. The U-shape or V-shape is defined (in the top view) by two long, approximately parallel, legs 42 and one shorter leg 44 (cf. also
[0063] The operational state designates a state in which the facility 10 is completely set up, initially aligned, and the water flow 20 is active.
[0064] With the U-shape (cf.
[0065] In the following, for the sake of simplicity it is assumed that the base surface of the supporting structure 22 is U-shaped in a resting state, i.e. without an active water flow 20. However, the supporting structure 22 can also have a rectangular base area.
[0066] The pump assembly 24 forms a further (third) module of the facility 10. The pump assembly 24 generates the water flow 20 by sucking water from the reservoir 18, accelerating and horizontally ejecting the same along the longitudinal direction X onto the membrane 38. The pump assembly 24 comprises at least one pump cell 25, which respectively includes a pump 26, a diffusor 27, and a pump frame 28 (cf.
[0067] The pump 26 defines an intake area 30 of the pump assembly 24, which is located in the operational state of the facility 10 under water. Further, the pump 26 defines an outlet area 32 of the pump assembly 24, which is located above water in the operational state. The water flow 20 exits from the outlet area 32 under pressure as a convergent, divergent or parallel layer of water. The outlet area 32 is defined substantially by the diffusor 27, or an outlet opening 84 thereof. In the operational state of the facility 10, the basin 12 is filled so high with water, or with so much water, that the pump 26 is under water, cf. H1 in
[0068] The pump 26 is mounted to the frame 28 such that, when the frame 28 is aligned (in X and/or Y) horizontally, the water flow 20 correspondingly exits (in X and/or Y) horizontally, as will be explained in more detail below.
[0069] Since the pump frame 28 (in the transverse direction Y) usually has a width less than the surfable surface 40, an elongated rod-shaped, or beam-shaped, cross beam 52 (cf.
[0070] In the operational state the cross beam 52 extends perpendicularly to the flow direction X, i.e. along the transverse direction Y. The pump assembly 24 is to be aligned correspondingly upon its set up.
[0071] The cross beam 52 can be welded to the frame 28. Alternatively, the frame 28 can be formed such that the cross beam 52 can be pushed longitudinally via a coupling into the frame 28, but nevertheless is fixed in the longitudinal direction X (cf. dashed line in
[0072] Various types of connection are possible between the membrane 38, the cross beam 52 and the frame 52.
[0073] The pump 26 and the diffusor 27 of the pump cell 25 of
[0074] Preferably, the pump assembly 24 includes three pump cells 25 arranged in the transverse direction Y directly adjacent next to each other for generating together the (one) water flow 20, which in this case is formed by three water jets overlapping at the edge. It is understood that even more or less pump cells 25 can be provided. One single cell 25 can be sufficient for generating the water flow 20.
[0075] A further (fourth) module of the facility 10 can be formed by a, preferably inflatable, wedge 34. The wedge 34 can be implemented by (e.g., an air-filled) element. The wedge 34 has a triangle cross section when viewed from the side (cf.
[0076] The dimensions of the wedge 34 are selected such that the wedge 34 fits with a preset tolerance at least in the transverse direction Y between the parallel long legs of the supporting structure 22.
[0077] The wedge 34 is arranged in the longitudinal direction X directly adjacent to the pump assembly 24. Thus, the pump assembly 24 is positioned in the longitudinal direction X opposite to the open portion of the U-shaped or V-shaped supporting structure 22 and opposite to the wedge 34 within the basin 12. The water flow 20 is directed downstream, i.e. in
[0078] Downstream towards the ascending part of the wedge 34, the surfing surface can change into a (horizontal) (grid) portion having a constant height, which defines a drainage area where the water of the water flow 20 is directed vertically downward back into the water reservoir 18 in order to re-circulate. Alternatively, a separate, preferably parallelepiped-shaped and inflatable, floating backflow element 36 can be provided, which adjoins the wedge 34 downstream and is dimensioned such that (in top view) it is positively engaged with the wedge 34 inside the U-shaped or V-shaped the supporting structure 22. The drainage area of the wedge 34 or the backflow element 36 comprises a structure (e.g., vertical channels, a horizontal grid which is open downward, or the like) which is water-permeable in order to return the water flowing over the wedge 34 back into the reservoir 28.
[0079] It is understood that the supporting structure 22 and the wedge 34 can also be formed as one single (e.g., inflatable) part.
[0080] A further (fifth) module of the facility 10 can be formed by the membrane 38 covering the top side of the wedge 34 largely or completely. Preferably, the membrane 38 covers both the ascending part of the wedge 34 and at least one part of the portion having the constant height, which adjoins downstream to the ascending part of the wedge 34.
[0081] Preferably, the membrane 38 is made of e resilient material (e.g., a Panama-awning) with 900 g/m.sup.2 or also a PVC awning for trucks. Such membrane 38 can be tensioned over the wedge 34, and optionally also at least partially over the return element 36 for defining the surfable surface, i.e the surfing face, 40 over which the layer 20 of water is streamed, on which the surfer can surf and/or slide.
[0082] Alternatively, the layer 20 of water can also be streamed directly over the wedge 34, i.e. the membrane 38 can also be eliminated, in particular when the surface of the wedge 34, or the supporting structure 22, is correspondingly designed.
[0083]
[0084] As soon as the water flow 20 is active, which exits in
[0085] The membrane 38 can be connected via tensioning elements 46 (e.g. ropes, preferably resilient), as shown in the detail view of
[0086] For this purpose, the membrane 38 and the legs 42 can comprise, for example, (through) holes 48, which are exemplarily provided with eyelets through which the tensioning element(s) 46 can be guided. For example, elastic ropes, rubber-expander ropes, etc. can be used as the tensioning elements 46 which are guided, preferably with a special knotting technique through the holes 48 of the membrane 38 and the legs 42, so that the membrane 38 tensions itself under load by the (vertically acting) weight force of the surfer and/or by the pressure of the water flow 20, in particular in the transverse direction Y.
[0087] This kind of connection allows the U-shaped basic shape of the supporting structure 22 to be deformed into V-shape in operation by pushing the long legs 42 in an area closed to the pump by means of the water flow 20 exiting transversely to the outside.
[0088] Further, this kind of suspension of the membrane 38 generally causes a self-regulating system which ensures that the water flow 20 has a constant thickness (in the height direction Z) over its entire width (in the transverse direction Y). In addition, there are fewer flow breaks. Should a flow break nevertheless occur, so that the water flow 20 is not streamed uniformly laminar any longer, as preferred, over the surfable surface 40 and thus results, for example, in an uncontrollable turbulentand thus badly surfable or non-surfableflow, the preferred type of water flow quickly builds up again. Hence, the user only needs to wait briefly until ideal surfing and flow conditions prevail on the surface 40. The water can flow back laterally, as indicated by light arrows in
[0089] To amplify the effects mentioned above, the membrane 38 can also be connected at its upstream end, i.e. opposite to the pump assembly 24, to the pump assembly 24 and in particular to the pump frame 28 or the frame 71, in particular by using a rod-like cross beam 52 (cf.
[0090] In the following, the pump cell 25 will be described in more detail, which is one of the core elements of the present disclosure.
[0091] In
[0092] In general, the pump 26 is a radial pump. Radial pumps are centrifugal pumps in which the conveying medium (here: water) exits radially, i.e., perpendicular to a pump shaft (not illustrated) oriented vertically in
[0093] The pump 26 includes a motor 60, a (shaft) coupling 62, and an impeller (not illustrated), as shown in
[0094] Preferably, the motor 60 is a controllable electric motor, which can be operated at a maximum speed of 1,500 rpm.
[0095] The frame 28 includes a base plate 66, a mounting plate 68, feet 70 between the plates 66 and 68, as well as a multi-part frame 71, as shown in
[0096] The base plate 66 is preferably rectangular, about 100 cm long, and about 60 cm wide. The base plate 66 is preferably made of metal, and in particular about 5 cm high for being sufficient heavy to fix the pump 26 in operation within the basin 12 only due to gravity. This means that the pump cell 25 is preferably fixed by its own weight, to which even the weight of the base plate 66 contributes.
[0097] Also, the mounting plate 68 is preferably formed rectangular and has, for example, a length of about 60 cm and the identical width as the base plate 66. Preferably, the mounting plate 68 is also made of metal, and is 5 cm high. The mounting plate 68 is arranged vertically spaced (distance is, e.g., about 20 cm) in its corners via feet 70 to the ground plate 66 for defining a space between the plates 66 and 68, from which the pump 26 can soak water into its interior. The feet 70 are preferably arranged in a downstream end section of the plate 66. Hence, the pump 26 soaks water from the reservoir 18 perpendicularly upward. It is important to prevent the pump 26 from sucking in air or an air-water-mixture, because the radial pump 26 is not self-priming. No backing pump is or should be used. This means that the pump housing 64 preferably remains completely under water so that the interior of the pump 26 is always filled with water, and remains filled.
[0098] The mounting plate 68 has a central hole (not illustrated), to which an inlet opening of the pump housing 64 is coupled, in particular via a sealing ring 72. The central hole is circumferentially surrounded by a ring of holes (not illustrated) which is formed congruent with a ring of holes of the housing 64, in order to fixedly connect the pump 26 to the frame 28. Screws (not illustrated) are used for the connection.
[0099] Optionally, a ring 74 (cf.
[0100] Further, optional reinforcing struts (not illustrated) can be provided at the bottom side and/or the top side of the mounting plate 68, preferably starting star-shaped from the central hole, so that the mounting plate 68 can better receive and transmit the high weight and the great forces generated by the pump 26 during operation.
[0101] The frame 71 comprises several parts. The frame 71 includes several legs 76, beams 78, and optional (transverse) struts 80. Further, the frame 71 can comprise, in a downstream end section, connecting members 82 for coupling the rod-like cross beam 52, to which the membrane 38 is mounted, to the pump assembly 24, as will still be explained in more detail below.
[0102] The legs 76 extend vertically and are fixed to the plates 66 and 68 in respective downstream end sections of the plates 66 and 68. The beams 78 extend horizontally, and are fixed to upper ends of the legs 76. The beams 78 are configured to support the starting jetty 54 (cf.
[0103] The struts 80 serve for stabilizing the legs 76, and can extend in all directions, although only one single strut 80 is shown in
[0104] The starting jetty 54, i.e. the platform on which the surfer stands at the beginning for subsequently entering the surfing surface 40, can be implemented by a conventional standard stage scaffolding that has a standard width of 200 cm, beneath which three of the pump cells 25 can be arranged next to each other (in the direction Y). The starting jetty 54 is indicated in
[0105] One or more additional cladding elements 55 can adjoin to the starting jetty 54, for example, in order to cover the motor 60, as indicated in
[0106] In
[0107] The (lying) use of (actually upright operated) radial pumps 26, in particular in combination with a respective diffusor 27, as pumps in mobile surfing facilities 10 is a separate invention.
[0108] The technical data of the pump 26 of the present disclosure is represented in the following table 1.
TABLE-US-00001 TABLE 1 Standard-priming one-stage centrifugal pump according to ISO 5199 having dimensions and rated performance in accordance with EN 733 (10 bar). The pump is equipped with PN 10 flanges. The dimensions comply with EN 1092-2. The pump has an axial suction nozzle and radial discharge nozzles as well as a horizontally arranged shaft. The process design allows dismantling the motor, the motor lantern, the cover, and the impeller without having to separate the pump housing from the piping. The pump is directly connected to a fan-cooled asymmetric motor. For speed control, the motor has a frequency converter and PI regulator which are housed in the terminal box of the motor. The electronic speed control enables continuous adjustment of the motor speed, and thus of the pump performance to the current demand. Type of control: Frequency converter: integrated Conveying medium: Conveying medium: water Temperature range of medium: 0 . . . 120? C. Temperature of medium during 20? C. operation: Density: 998.2 kg/m.sup.3 Technical data: Pump speed on which the pump 1460 1/min data are based: Rated conveying flow: 380 m.sup.3/h Rated conveying height: 8.415 m Actual impeller diameter: 213 mm Nominal impeller diameter: 200 mm GLRD arrangement: single gliding linkage GLRD code: BAQE ISO certification class: ISO 9906: 2012 3B Materials: Pump housing: grey cast iron Pump shell: EN-GJL-250 Pump casing: ASTM class 35 Wear ring: brass Impeller material: grey cast iron Impeller: EN-GJL-200 Impeller material according to ASTM: ASTM class 30 Shaft: stainless steel Shaft: EN 1.4301 Shaft: AISI 304 Installation: Maximum ambient temperature: 40? C. Maximum operation pressure: 10 bar Pipe connection standard: EN 1092-2 Size of suction nozzle: DN 200 Size of pressure connection: DN 150 Nominal pressure rating: PN 10 Pump housing with feet: yes Support block: N Electric data: IE efficiency class: IE3 Rated motor power P2: 11 kW Main frequency: 50 Hz Rated voltage: 3 ? 380-480 V Rated current: 22.0-17.8 A Power factor 005 phi: 0.91-0.90 Standard speed: 240-1750 1/min Efficiency: IE3 91, .4% Motor efficiency at full load: 91.4% Motor poles: 4 Protection class (according to IEC 34-5) IP55 Thermal class (IEC 85) F. Motor-product number: 86906207 Other: Minimum efficiency index MEI ≥: 0.70 Net weight: 289 kg Gross weight: 322 kg
[0109] Next, the diffusor 27 will be looked at closer. In general, the diffusor 27 is an element decelerating flows and increasing the (static) pressure (Bernoulli equation), i.e. the pressure acting at an outlet opening on an inner pipe wall. The diffusor 27 acts like a nozzle in reverse. The diffusor 27 is technically used for converting the kinetic energy into pressure energy. For this purpose, the flow is decelerated by expanding a (flow) cross section (continuously or discontinuously). This means that the inlet area of the diffusor 27 is smaller than the area of the outlet opening 84. Thus, the water flow 20 exits the diffusor 27 at a lower speed (preferably less than or equal to 30 km/h) than from the pump 26, however at a higher (static) pressure, which is beneficial for the surfer. The pump 26 outputs at its outlet opening (diameter 150 mm and area of about 17,671 mm.sup.2) a quantity of water of 380 m.sup.3/h at a flowing speed of about 7 m/s at a pressure of about 1 bar.
[0110] The diffusor 27 comprisesalong its main axis H oriented parallel to the longitudinal direction X in an assembled statean inlet portion 92, a cross-section changing portion 94 and an outlet portion 96, as shown in
[0111] The inlet portion 92 is formed and aligned such that the flow exiting the pump housing 64 enters the diffusor 27 tangentially as smoothly as possible, i.e. without energy loss. The inlet portion 92 receives the tangential orientation, and deflects same softly towards the main axis H. The portions 94 and 96 are oriented parallel to the main axis H. The portions 94 and 96 are formedcontrary to the portion 92circular or mirror-symmetrical.
[0112] Preferably, the diffusor 27 is manufactured as an injection molded, or deep-drawn, element. The diffusor can comprise, at its outer surface, in particular at its top side and bottom side, stiffeners 98 extending along the main axis H. The stiffeners 98 suppress vibrations and provide stability to the diffusor 27. In addition, the stiffeners 98 take care that the diffusor 27 in operation keeps its shape and remains aligned along the flow direction X.
[0113]
[0114] When setting up a pump assembly 24 consisting of several pump cells 25, the base plates 66 of the cells 25 are arranged abutting to each other in the transverse direction, as illustrated in
[0115] Further, one or more mounting lugs 100 can be provided at the outer surface, and in particular on the top side, of the diffusor 27. The diffusor 27 is connected to and aligned via the mounting lugs 100 with the frame 71and thus to and with the frame 28. Damping elements 102 (e.g., Silent blocks), as indicated by dashed lines in
[0116] In addition to reshaping and enlarging the cross-sectional area, the diffusor 27 has the function to overcome a height difference H2 (cf.
[0117]
[0118]
[0119]
[0120] The
[0121] The length L1 of the diffusor 27 is, for example, 800 mm at a height difference H4 of, for example, 480 mm. The length L2 of the portion 92 is, for example, 100 mm.
[0122] Returning to
[0123] However, if a basin-external fixation is desired, this can be achieved, for example, by the starting jetty 54, which can form a further optional module of the facility 10. The starting jetty 54 comprises the (horizontally oriented) platform 56, which preferably stands on (vertically oriented) feet 58, cf.
[0124] The platform 56 is provided at a height allowing the surfer to enter the surfing surface 40 at the height of the outlet area 32 of the pump assembly 24. Typically, the platform 56 is positioned (in the longitudinal direction X) above and behind the pump assembly 24, and preferably extends over the entire width (e.g., 4 m) of the surface 40 (cf.
[0125] The starting jetty 54 can further comprise a stair (not shown) allowing the user to enter the platform 56.