DEVICE AND METHOD FOR CRACKING BORON TRIFLUORIDE COMPLEX
20240239669 ยท 2024-07-18
Inventors
- Xianchong SUN (Heze, CN)
- Zhiyong ZOU (Heze, CN)
- Xingbiao FENG (Heze, CN)
- Jianshe WEI (Heze, CN)
- Tao FANG (Heze, CN)
Cpc classification
B01J8/0242
PERFORMING OPERATIONS; TRANSPORTING
C01P2006/88
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to the technical field of separation of boron isotopes, in particular to a device and method for cracking a boron trifluoride complex. The device for cracking the boron trifluoride complex includes a continuous feeding system, a rising film preheater, a falling film preheater, a boron trifluoride gas circulation pipeline, a separation chamber, a cracking tower, a gas-liquid separator, an impurity removal tower, and anisole storage tank. By employing a continuous feeding method, the device for cracking boron trifluoride complex shortens retention time of anisole at a high-temperature stage while ensuring a cracking rate of a boron trifluoride-anisole complex, reduces the thermal decomposition degree of anisole, maintains the purity of anisole, and greatly improves the utilization rate and production safety of anisole, thus ensuring continuous and stable production.
Claims
1. A device for cracking a boron trifluoride complex, the device comprising a continuous feeding system, a rising film preheater, a falling film preheater, a separation chamber, a cracking tower, and a gas-liquid separator, the continuous feeding system being connected to the rising film preheater, the rising film preheater being connected to the falling film preheater, the falling film preheater being connected to the separation chamber and the cracking tower in sequence, and the cracking tower being connected to the gas-liquid separator.
2. The device for cracking a boron trifluoride complex according to claim 1, wherein a heat exchange type tube of the rising film preheater has an inner diameter of 10-15 mm and a length of 3-5 m; and/or a heat exchange type tube of the falling film preheater has an inner diameter of 10-15 mm, and a length of 3-5 m.
3. The device for cracking a boron trifluoride complex according to claim 1, wherein a circulating refrigerant in the gas-liquid separator is at a temperature of 5-25? C.
4. The device for cracking a boron trifluoride complex according to claim 1, wherein a condenser is installed at the top of the cracking tower, a normal temperature cooler is connected to the bottom of the cracking tower, the normal temperature cooler is connected to a low temperature cooler, the low temperature cooler is connected to an impurity removal tower, and the impurity removal tower is connected to an anisole storage tank.
5. The device for cracking a boron trifluoride complex according to claim 1, wherein the top of the rising film preheater, the top of the falling film preheater and the top of the separation chamber are connected by a boron trifluoride gas circulation pipeline A, wherein the top of the condenser at the top of the cracking tower and the top of the gas-liquid separator are connected by a boron trifluoride gas circulation pipeline B, and wherein the boron trifluoride gas circulation pipeline A and the boron trifluoride gas circulation pipeline B are connected to each other.
6. The device for cracking a boron trifluoride complex according to claim 1, wherein a cracking tower is a packed tower, a sieve-tray tower, or a bubble tower.
7. The device for cracking a boron trifluoride complex according to claim 1, wherein the continuous feeding system comprises a boron trifluoride complex storage system.
8. A method for cracking a boron trifluoride complex using the device for cracking the boron trifluoride complex according to claim 1, comprising the following steps: (1) pumping the boron trifluoride complex into a rising film preheater, and preheating the boron trifluoride complex through a falling film preheater for early cracking, and enabling a boron trifluoride gas obtained by cracking to enter a gas-liquid separator; (2) enabling uncracked boron trifluoride complex and a trace of boron trifluoride gas to enter a separation chamber for full gas-liquid separation, and enabling a boron trifluoride gas to enter a gas-liquid separator; (3) enabling uncracked boron trifluoride complex to enter a cracking tower for cracking to obtain a boron trifluoride gas and anisole, cooling the boron trifluoride gas by a condenser at the top of the cracking tower, and enabling the cooled boron trifluoride gas to enter the gas-liquid separator; discharging anisole from the bottom of the cracking tower, cooling and purifying the anisole, and finally enabling the anisole to enter an anisole storage tank; and (4) enabling the boron trifluoride gas entering the gas-liquid separator to enter a boron trifluoride-10 gas storage tank.
9. The method for cracking a boron trifluoride complex according to claim 8, wherein a heat exchange type tube of the rising film preheater has an inner diameter of 10-15 mm, and a length of 3-5 m; and/or a heat exchange type tube of the falling film preheater has an inner diameter of 10-15 mm, and a length of 3-5 m.
10. The method for cracking a boron trifluoride complex according to claim 8, wherein a circulating refrigerant in the gas-liquid separator is at a temperature of 5-25? C.
11. The method for cracking a boron trifluoride complex according to claim 8, wherein a condenser is installed at the top of the cracking tower, a normal temperature cooler is connected to the bottom of the cracking tower, the normal temperature cooler is connected to a low temperature cooler, the low temperature cooler is connected to an impurity removal tower, and the impurity removal tower is connected to an anisole storage tank.
12. The method for cracking a boron trifluoride complex according to claim 8, wherein the top of the rising film preheater, the top of the falling film preheater and the top of the separation chamber are connected by a boron trifluoride gas circulation pipeline A, wherein the top of the condenser at the top of the cracking tower and the top of the gas-liquid separator are connected by a boron trifluoride gas circulation pipeline B, and wherein the boron trifluoride gas circulation pipeline A and the boron trifluoride gas circulation pipeline B are connected to each other.
13. The method for cracking a boron trifluoride complex according to claim 8, wherein a cracking tower is a packed tower, a sieve-tray tower, or a bubble tower.
14. The method for cracking a boron trifluoride complex according to claim 8, wherein the continuous feeding system comprises a boron trifluoride complex storage system.
15. The method for cracking a boron trifluoride complex according to claim 8, wherein: the rising film preheater is at a temperature of 110-130? C.; the falling film preheater is at a temperature of 130-150? C.; the cracking tower is at a temperature of 150-160? C.; or the cracking tower is at a pressure of 0.6-1.2 bar.
16. The method for cracking a boron trifluoride complex according to claim 9, wherein: the rising film preheater is at a temperature of 110-130? ? C.; the falling film preheater is at a temperature of 130-150? C.; the cracking tower is at a temperature of 150-160? C.; and/or the cracking tower is at a pressure of 0.6-1.2 bar.
17. The method for cracking a boron trifluoride complex according to claim 10, wherein: the rising film preheater is at a temperature of 110-130? C.; the falling film preheater is at a temperature of 130-150? C.; the cracking tower is at a temperature of 150-160? C.; and/or the cracking tower is at a pressure of 0.6-1.2 bar.
18. The method for cracking a boron trifluoride complex according to claim 11, wherein: the rising film preheater is at a temperature of 110-130? C.; the falling film preheater is at a temperature of 130-150? ? C.; the cracking tower is at a temperature of 150-160? ? C.; and/or the cracking tower is at a pressure of 0.6-1.2 bar.
19. The method for cracking a boron trifluoride complex according to claim 8, wherein a flow rate and flow time of the boron trifluoride-anisole complex in a heat exchange type tube of the rising film preheater are 30-100 L/h and 30-100 s, respectively, and/or, a flow rate and flow time of the boron trifluoride-anisole complex in a heat exchange type tube of the falling film preheater are 30-100 L/h and 30-100 s, respectively.
20. The method for cracking a boron trifluoride complex according to claim 8, wherein the anisole is discharged from the bottom of the cracking tower (2), is further cooled by a normal temperature cooler and a low temperature cooler in sequence, then enters an impurity removal tower for purification, and finally enters the anisole storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046]
[0047]
[0048] where 1 denotes cracking tower, 2 denotes tower body heating part (heating system with heat conducting oil), 3 denotes anisole feed port, 4 denotes condenser, 5 denotes boron trifluoride pipeline, 6 denotes gas-liquid separator, 7 denotes boron fluoride pipeline, 8 denotes reboiler, 9 denotes impurity removal tower, 10 denotes anisole storage tank; and
[0049]
[0050] where 1 denotes cracking tower, 2 denotes tower body heating part (heating system with heat conducting oil), 3 denotes condenser, 4 denotes rising film preheater, 5 denotes falling film preheater, 6 denotes separation chamber, 7 denotes boron trifluoride-10 gas storage tank, 8 denotes normal temperature cooler, 9 denotes low temperature cooler, 10 denotes impurity removal tower, 11 denotes boron trifluoride complex feed port, 12 denotes boron trifluoride gas circulation pipeline A, 13 denotes boron trifluoride gas circulation pipeline B, 14 denotes gas-liquid separator (including low temperature cooling system), 15 denotes anisole storage tank, 16 denotes cooler, 17 denotes compressor.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] According to literature reports in China and at aboard, an existing method for cracking a boron trifluoride-anisole complex is as follows: A boron trifluoride-anisole complex is pumped into a feed port of a cracking tower, and in the falling process, due to the heating of a heating zone at a middle lower part of a tower body of the cracking tower, a small part of boron trifluoride-anisole complex is cracked, and most of the remaining boron trifluoride-anisole complex falls into a reboiler at the bottom of the tower together with the anisole obtained by cracking, and the complex is cracked after being heated for a long time in the reboiler.
[0052] In above device, due to the limitation of the own heat transfer coefficient of a heating zone of the cracking tower, the cracking efficiency of the boron trifluoride-anisole complex in the tower is low, and the main power for cracking a boron trifluoride-anisole complex is a reboiler, the anisole obtained by cracking cannot be discharged from the reboiler in time, and is easy to be decomposed into phenol and ethylene after being unevenly heated for a long time under a high temperature condition. Anisole, as a complexing agent, is recycled in a boron isotope separation system for a long time. If the anisole is decomposed into phenol and ethylene under the high temperature condition, the purity of anisole is reduced, and the effect of boron isotope separation is affected. Moreover, the phenol is solid under a normal temperature, which is easy to cause the blockage of a pipeline of the boron isotope separation system, further leading to the paralysis of the whole production system and causing huge losses to industrial production. If the thermal decomposition of anisole is protected by lowering the heating temperature of reboiler, the heating time will be obviously prolonged and the boron trifluoride-anisole complex may not be completely cracked, and the incompletely cracked boron trifluoride-anisole complex will enter the next step of anisole impurity removal, which not only causes the waste of boron trifluoride gas, but also creates high pressure danger to the impurity removal procedure. Therefore, it is necessary to find a device and method suitable for the cracking of a boron trifluoride-anisole complex, so as to improve the cracking efficiency, reduce the cost and improve the production safety.
[0053] As above, an objective of the present disclosure is to provide a device and method for cracking a boron trifluoride complex. By employing a continuous feeding method, the retention time of anisole at a high-temperature stage is shortened while the cracking rate of a boron trifluoride-anisole complex is ensured, the thermal decomposition degree of anisole is reduced, the purity of anisole is maintained, and the utilization rate and production safety of anisole are greatly improved, and thus continuous and stable production is ensured.
[0054] In the present disclosure, a complex, a boron trifluoride complex and a boron trifluoride-anisole complex all refer to the boron trifluoride-anisole complex.
[0055] A process flow chart of boron isotope separation is shown in
[0056] In a first aspect, a device for cracking a boron trifluoride complex is provided, as shown in
[0057] In some embodiments, a heat exchange type tube of each of the rising film preheater 4 and the falling film preheater 5 has an inner diameter of 10-15 mm. Oversized inner diameter will affect the fluency of liquid and cause excessive pressure, while undersized inner diameter will lead to the reduction of the total surface area of the tube and affect the heating effect. That is, both undersized and oversized inner diameters of the heat exchange type tube will affect the cracking efficiency of the complex.
[0058] In some embodiments, the heat exchange type tube of each of the rising film preheater 4 and the falling film preheater 5 has a length of 3-5 m. If the tube is too long, the retention time of the complex in the rising film preheater and the falling film preheater is long, the heating time is prolonged and the cracking degree of the complex is increased, and a large amount of boron trifluoride gas is generated by cracking, but the upper part of each of the rising film preheater and the falling film preheater does not have the cooling effect, leading to that the temperature of the boron trifluoride gas entering the gas-liquid separator is excessively high, affecting the effect of gas-liquid separation. If the tube is too short, the retention time of the complex in the rising film preheater and the falling film preheater is short, the heating time is shortened, and the preheating effect of the rising film preheater and the cracking effect of the falling film preheater cannot be exerted. That is, the cracking efficiency of the complex will be affected by too long or too short tube.
[0059] In a second aspect, a method for cracking a boron trifluoride complex using the device for cracking the boron trifluoride complex above is provided by the present disclosure, specifically including the following steps: [0060] (1) A boron trifluoride-anisole complex is pumped into a rising film preheater 4, and then is preheated by a falling film preheater 5 for early cracking, and a boron trifluoride gas obtained by cracking enters a gas-liquid separator 14 through boron trifluoride gas circulation pipelines at the top of the rising film preheater 4 and the top of the falling film preheater 5. [0061] (2) Uncracked boron trifluoride complex and a trace of boron trifluoride gas enter a separation chamber 6 for full gas-liquid separation, and a boron trifluoride gas obtained by cracking enters the gas-liquid separator 14 through a boron trifluoride gas circulation pipeline at the top of the separation chamber 6. [0062] (3) Uncracked boron trifluoride-anisole complex enters a cracking tower 1 for cracking to obtain a boron trifluoride gas and anisole.
[0063] The boron trifluoride gas obtained by cracking is cooled to a room temperature by a condenser 3 at the top of the cracking tower and then enters the gas-liquid separator 14 through a boron trifluoride gas circulation pipeline at the top of the condenser 3.
[0064] The anisole obtained by cracking is discharged from the bottom of the cracking tower 1, is further cooled by a normal temperature cooler 8 and a low temperature cooler 9 in sequence, then enters an impurity removal tower 10 for purification, and finally enters an anisole storage tank 15. [0065] (4) The boron trifluoride gas entering the gas-liquid separator 14 enters a boron trifluoride-10 gas storage tank (7).
[0066] In some embodiments, the uncracked boron trifluoride complex discharged from the falling film preheater 5 enters the separation chamber 6, a small amount of boron trifluoride gas is mixed in the complex, and the complex is subjected to gas-liquid separation through a separation chamber 6 without a heating device. In addition, another objective of adding the separation chamber is to play a role of buffering and balancing pressure, such that the liquid can enter the cracking tower 1 smoothly.
[0067] In some embodiments, the boron trifluoride gas obtained by cracking enters the gas-liquid separator 14 through the boron trifluoride gas circulation pipeline. The gas-liquid separator is provided with a low-temperature refrigerant circulating device, which can liquefy a trace of steam carried by the boron trifluoride gas to complete gas-liquid separation, and the liquid enters the cracking tower 1 through a pipeline at the bottom of the gas-liquid separator 14. The boron trifluoride gas that is unqualified after detection enters the next procedure (exchange tower) through an upper side pipeline of the gas-liquid separator 14 to participate in the exchange reaction of the next procedure. The boron trifluoride-10 gas that is qualified after detection (the boron trifluoride-10 gas with an abundance of more than 60 is the qualified standard) enters the boron trifluoride-10 gas storage tank 7 after being compressed by a compressor through the upper side pipeline of the gas-liquid separator, as shown in
[0068] Unless otherwise specified, all reagents/instruments used in the embodiments and comparative examples of the present disclosure are conventional commercial products.
[0069] A synthesis method of a boron trifluoride-anisole complex used in the present disclosure adopts some devices in
[0075] For better understanding the technical solution of the present disclosure, the following clearly and completely describes the technical solutions of the present disclosure with reference to specific embodiments.
Embodiment 1
[0076] The heat exchange type tube in the rising film preheater has an inner diameter of 10 mm and a length of 3 m. The heat exchange type tube in a falling film preheater has an inner diameter of 10 mm and a length of 3 m. A heat conducting oil valve is regulated to control the temperature of the rising film preheater to be 120? C. and the temperature of the falling film preheater to be 140? C. The circulating refrigerant in the gas-liquid separator is at a temperature of 5? ? C. In addition, the heat conduction oil valve is regulated to control a temperature of a heating zone of the cracking tower to be 150? C. and a pressure of the cracking tower to be 0.8 bar, and a working frequency of a material metering pump is set to regulate a flow rate of the boron trifluoride-anisole complex to be 60 L/hour, such that the time for the boron trifluoride-anisole complex to pass through the rising film preheater is 50 seconds and the time to pass through the falling film preheater is 50 seconds, and then the liquid phase boron trifluoride-anisole complex flows into the cracking tower by gravity. After continuous stable operation for 30 minutes, three consecutive samplings are conducted in the rising film preheater, the separation chamber and the bottom of the cracking tower, respectively. Detection results are shown in Table 1 below:
TABLE-US-00001 TABLE 1 Detection results of cracking rate of boron trifluoride-anisole The bottom of Sampling point Rising film preheater Separation chamber cracking tower Cracking rate % 11.52 11.34 12.03 60.41 59.84 60.69 100 100 100 Average 11.63 60.31 100 cracking rate %
[0077] As can be seen from the above table, the boron trifluoride-anisole complex reaching the bottom of the complexing tower is completely cracked, it is detected that the content of anisole is 99.996% and the content of phenol is 3.4 ppm. The cracking efficiency of the boron trifluoride-anisole complex is 60 L/hour.
[0078] In the detection of the content of anisole, the sample is collected at the bottom of the cracking tower, and the detection is conducted by FID (flame ionization detector) gas chromatography.
[0079] The calculation of the cracking rate is as follows:
[0080] The upper parts of the rising film preheater, the falling film preheater and the separation chamber are all provided with boron trifluoride gas circulation pipelines and gas mass flowmeters, and the cracking rate of the boron trifluoride-anisole can be calculated by combining the amount of boron trifluoride gas cracked at each part with the complexation degree of the complex and the amount of the complex.
[0081] Boron trifluoride gas is very soluble in water to produce boric acid and hydrofluoric acid, which further affects an acid value of anisole, and phenol in anisole also affects the acid value of anisole. When the content of phenol in the anisole is below 10 ppm, the acid value is affected to about 0.1 mg.Math.KOH/g. Whether the acid value of the sample at the bottom of the cracking tower is about 0.1 mg.Math.KOH/g or not is determined, if the acid value is lower than 0.1 mg.Math.KOH/g, it can be determined that the complex has been completely cracked, and the flow rate of the complex entering the rising film preheater at this time corresponds to the corresponding cracking efficiency.
Embodiment 2
[0082] The heat exchange type tube in the rising film preheater has an inner diameter of 15 mm and a length of 4 m. The heat exchange type tube in a falling film preheater has an inner diameter of 15 mm and a length of 4 m. A heat conducting oil valve is regulated to control the temperature of the rising film preheater to be 130? C. and the temperature of the falling film preheater to be 150? C. The circulating refrigerant in the gas-liquid separator is at a temperature of 5? C. In addition, the heat conduction oil valve is regulated to control a temperature of a heating zone of the cracking tower to be 155? C. and a pressure of the cracking tower to be 1.0 bar, and a working frequency of a material metering pump is set to regulate a flow rate of the boron trifluoride-anisole complex to be 80 L/hour, such that the time for the boron trifluoride-anisole complex to pass through the rising film preheater is 50 seconds and the time to pass through the falling film preheater is 50 seconds, and then the liquid phase boron trifluoride-anisole complex flows into the cracking tower by gravity. After continuous stable operation for 60 minutes, three consecutive samplings are conducted in the rising film preheater, the separation chamber and the bottom of the cracking tower, respectively. Detection results are shown in Table 2 below:
TABLE-US-00002 TABLE 2 Detection results of cracking rate of boron trifluoride-anisole The bottom of Sampling point Rising film preheater Separation chamber cracking tower Cracking rate/% 11.76 11.69 11.94 58.48 59.65 59.11 100 100 100 Average 11.80 59.08 100 cracking rate/%
[0083] As can be seen from the above table, the boron trifluoride-anisole complex reaching the bottom of the complexing tower is completely cracked, it is detected that the content of anisole is 99.994%, the content of phenol is 4.2 ppm, and the cracking efficiency of the boron trifluoride-anisole complex is 80 L/hour.
Embodiment 3
[0084] The heat exchange type tube in the rising film preheater has an inner diameter of 12 mm and a length of 5 m. The heat exchange type tube in a falling film preheater has an inner diameter of 12 mm and a length of 5 m. A heat conducting oil valve is regulated to control the temperature of the rising film preheater to be 110? C. and the temperature of the falling film preheater to be 130? C. The circulating refrigerant in the gas-liquid separator is at a temperature of 15? C. In addition, the heat conduction oil valve is regulated to control a temperature of a heating zone of the cracking tower to be 158? C. and a pressure of the cracking tower to be 0.6 bar, and a working frequency of a material metering pump is set to regulate a flow rate of the boron trifluoride-anisole complex to be 30 L/hour, such that the time for the boron trifluoride-anisole complex to pass through the rising film preheater is 100 seconds and the time to pass through the falling film preheater is 100 seconds, and then the liquid phase boron trifluoride-anisole complex flows into the cracking tower by gravity. After continuous stable operation for 60 minutes, three consecutive samplings are conducted in the rising film preheater, the separation chamber and the bottom of the cracking tower, respectively. Detection results are shown in Table 3 below:
TABLE-US-00003 TABLE 3 Detection results of cracking rate of boron trifluoride-anisole The bottom of Sampling point Rising film preheater Separation chamber cracking tower Cracking rate/% 10.87 11.09 11.01 56.32 57.15 56.55 100 100 100 Average 10.99 56.67 100 cracking rate/%
[0085] As can be seen from the above table, the boron trifluoride-anisole complex reaching the bottom of the complexing tower is completely cracked, it is detected that the content of anisole is 99.996%, the content of phenol is 3.5 ppm, and the cracking efficiency of the boron trifluoride-anisole complex is 30 L/hour.
Embodiment 4
[0086] The heat exchange type tube in the rising film preheater has an inner diameter of 15 mm and a length of 5 m. The heat exchange type tube in a falling film preheater has an inner diameter of 15 mm and a length of 4 m. A heat conducting oil valve is regulated to control the temperature of the rising film preheater to be 110? C. and the temperature of the falling film preheater to be 130? C. The circulating refrigerant in the gas-liquid separator is at a temperature of 25? C. In addition, the heat conduction oil valve is regulated to control a temperature of a heating zone of the cracking tower to be 160? C. and a pressure of the cracking tower to be 1.2 bar, and a working frequency of a material metering pump is set to regulate a flow rate of the boron trifluoride-anisole complex to be 100 L/hour, such that the time for the boron trifluoride-anisole complex to pass through the rising film preheater is 38 seconds and the time to pass through the falling film preheater is 30 seconds, and then the liquid phase boron trifluoride-anisole complex flows into the cracking tower by gravity. After continuous stable operation for 60 minutes, three consecutive samplings are conducted in the rising film preheater, the separation chamber and the bottom of the cracking tower, respectively. Detection results are shown in Table 4 below:
TABLE-US-00004 TABLE 4 Detection results of cracking rate of boron trifluoride-anisole The bottom of Sampling point Rising film preheater Separation chamber cracking tower Cracking rate/% 11.34 11.25 11.37 60.48 59.59 59.47 100 100 100 Average 11.32 59.84 100 cracking rate/%
[0087] As can be seen from the above table, the boron trifluoride-anisole complex reaching the bottom of the complexing tower is completely cracked, it is detected that the content of anisole is 99.994%, the content of phenol is 3.3 ppm, and the cracking efficiency of the boron trifluoride-anisole complex is 100 L/hour.
Comparative Example 1
[0088] The device used in Comparative example 1 is the device in
TABLE-US-00005 TABLE 5 Detection results of cracking rate of boron trifluoride-anisole Time/min 0 30 60 80 100 110 120 Cracking 52 67 79 87 95 98 100 rate/%
[0089] As can be seen from the above table, after 120 minutes, the boron trifluoride-anisole complex is completely cracked, it is detected that the content of anisole is 99.91%, the content of phenol is 26 ppm, and the cracking efficiency of the boron trifluoride-anisole complex is 30 L/hour.
[0090] The specific embodiments of the present disclosure have been described above, which are not intended to limit the scope of protection of the present disclosure, On the basis of the technical solution of the present disclosure, various modifications or variations made by those skilled in the art without creative labor are still within the scope of protection of the present disclosure.