FIBRE SPOOLING APPARATUS
20220381100 ยท 2022-12-01
Assignee
Inventors
Cpc classification
International classification
Abstract
An apparatus and method for deploying an elongate medium in a bore is described. The apparatus includes a housing defining an internal spool cavity, and the housing is configured to be deployed in the bore. A spool of elongate medium is mounted within the spool cavity. The housing defines an outlet to permit the elongate medium to be deployed from the spool cavity, and an inlet to permit bore fluid to enter the housing during deployment of the elongate medium from the spool cavity. In use, the housing includes an isolating fluid to isolate the elongate medium from the bore fluid entering the housing. Also described is a kit for deploying elongate medium in a bore and a method of preparing an apparatus for deployment of an elongate medium in a bore.
Claims
1. An apparatus for deploying an elongate medium in a bore, comprising: a housing defining an internal spool cavity and configured to be deployed in the bore; and a spool of elongate medium mounted within the spool cavity; wherein the housing defines an outlet to permit the elongate medium to be deployed from the spool cavity, and an inlet to permit bore fluid to enter the housing during deployment of the elongate medium from the spool cavity; and wherein, in use, the housing comprises an isolating fluid to isolate the elongate medium from the bore fluid entering the housing.
2. The apparatus of claim 1, configured such that the spool of elongate medium remains isolated from bore fluid which has entered the cavity during complete deployment of the elongate medium from the spool cavity.
3. The apparatus of claim 1, wherein the internal spool cavity defines a vacant space not occupied by the spool of elongate medium, wherein, in use, the vacant space is at least partially filled with the isolating fluid, and wherein the vacant space is dimensioned such that during deployment of the elongate medium, the elongate medium remains isolated from bore fluid which has entered the cavity.
4. The apparatus of claim 1, wherein the inlet is positioned to permit bore fluid to enter into the housing relative to the spool cavity such that, in use, an interface is established between the isolating fluid and bore fluid entering the spool cavity, the interface advancing along the spool cavity as the elongate medium is deployed, and wherein the spool of elongate medium is provided to be maintained in a non-contact relationship with the advancing interface.
5. The apparatus of claim 1, wherein the housing is configured to prevent bore fluid from entering the internal spool cavity above a flow rate determined in accordance with a rate of deployment of the elongate medium.
6. The apparatus of claim 3, wherein the spool of elongate medium is configured such that the rate of deployment of the elongate medium provides a volumetric increase of the vacant space equal to the rate of intake of bore fluid.
7. The apparatus of claim 1, wherein the vacant space defined by the internal spool cavity is, in use, partially or completely filled with isolating fluid and partially filled with a gas.
8. (canceled)
9. The apparatus of claim 4, wherein the spool of elongate medium is configured to be deployed such that the volume of the cavity occupied by the spool of elongate medium decreases from one end of the spool cavity to the other to maintain the spool of elongate medium in the non-contact relationship with the advancing interface.
10. The apparatus of claim 1, wherein the internal spool cavity comprises a first chamber and a second chamber, the spool of elongate medium being mounted within the first chamber, and wherein the first and second chambers are configured to be in fluid communication to permit, in use, isolating fluid provided in the second chamber to be received within the first chamber to fill the volume within the first chamber which has been vacated by the deployed elongate medium.
11. The apparatus of claim 10, wherein the volume of the second chamber is at least equal to the volume vacated by the elongate medium in the first chamber when the elongate medium is fully deployed.
12. The apparatus of claim 10, wherein the internal spool cavity is provided with a partition between the first and second chambers, configured to provide a flow path from the second chamber to the first chamber.
13. The apparatus of claim 10, comprising a filter provided between the first chamber and the second chamber.
14. The apparatus of claim 1, wherein the outlet is provided with a one-way valve permitting a flow path from the spool cavity to the bore or wherein the inlet is provided with a one-way valve permitting a flow path from the bore into the housing.
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. A method for deploying an elongate medium in a bore, comprising: deploying an apparatus comprising a housing defining an internal spool cavity and a spool of elongate medium mounted within the internal spool cavity, and wherein the housing comprises an isolating fluid, in a bore; deploying an elongate medium from an outlet of the housing; and receiving bore fluid via an inlet of the housing, as the elongate medium is deployed through the outlet.
20. The method of claim 19, wherein the volume of bore fluid received corresponds to the volume vacated by the deployed elongate medium.
21. The method of claim 19, comprising isolating the spool of elongate medium from the bore fluid entering the cavity during the complete deployment of the elongate medium.
22. The method of claim 19, wherein an interface is defined between the isolating fluid and the bore fluid entering the spool cavity, and the method comprising maintaining the spool of elongate medium in a non-contact relationship with the interface during deployment of the elongate medium.
23. The method of claim 21, comprising deploying the elongate medium such that the volume occupied by the spool of elongate medium decreases from one end of the spool cavity to the other to maintain the spool of elongate medium in the non-contact relationship with the interface.
24. The method of claim 19, wherein the internal spool cavity comprises a first chamber and a second chamber, the spool of elongate medium being mounted within the first chamber, and wherein the first and second chambers are configured to be in fluid communication, the method comprising: permitting isolating fluid provided in the second chamber to be received within the first chamber to fill the volume within the first chamber which has been vacated by the deployed elongate medium.
25. (canceled)
26. (canceled)
27. (canceled)
28. (canceled)
29. (canceled)
30. (canceled)
31. (canceled)
32. A kit for deploying an elongate medium in a bore, the kit comprising: an apparatus configured to be deployable in a bore, the apparatus comprising a housing defining an internal spool cavity, an outlet and an inlet; and a spool of elongate medium mounted within the spool cavity, and a fluid tank, wherein the fluid tank is configured to contain a volume of an isolating fluid.
33. (canceled)
34. (canceled)
35. (canceled)
36. (canceled)
37. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0125] These and other aspects of the present disclosure will now be described, by way of example only, with reference to the accompanying figures, in which:
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[0133]
DETAILED DESCRIPTION OF THE DRAWINGS
[0134] Aspects of the present disclosure relate to the deployment of an elongate medium in a wellbore, such as an oil and/or gas wellbore. In particular, an apparatus for deploying an elongate medium in a bore configured such that an elongate medium may be deployed from the apparatus as the apparatus traverses through a bore. Elongate media, such as optical fibres, can be damaged or compromised and the deployment process can be hindered by exposure to environmental conditions in the bore; in particular, drilling mud (e.g., oil and/or water based drilling mud) which has been weighted with ground barium powder has been shown to cause damage to optical fibres. The apparatus may be configured to reduce the risk of damage to the elongate medium and/or hindering of the deployment process, for example, by preventing fluid from the bore entering the portion of the apparatus containing the elongate medium, or by reducing the exposure of the elongate medium in the apparatus to bore fluid. Of course, the apparatus may be used in many applications or environments, and may be used to deploy any type of elongate medium where the same advantages may be realised.
[0135] With reference to
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[0137] The internal spool cavity 11 includes an elongate medium 16 wound around a spool or bobbin 17. The elongate medium 16 may be used during or after deployment for multiple applications. In some examples, the elongate medium 16 may be used for communication and/or distributed sensing within the wellbore 12, such as distributed temperate sensing (DTS), distributed pressure sensing (DPS), distributed acoustic sensing (DAS), or the like.
[0138] The cavity 11 is configured to contain an isolating fluid 41. The isolating fluid 41 may comprise any fluid, in particular, any liquid. The isolating fluid 41 may be selected in accordance with the application in which the apparatus 10 is used. In some examples, the isolating fluid may be selected to have a particular density and/or viscosity. In some examples, the isolating fluid 41 may comprise clean bore fluid (such as unused bore fluid or previously used and cleaned bore fluid). The bore fluid may comprise a completion fluid, or the like. In other examples, the isolating fluid 41 may comprise a water-based fluid, or cesium formate, or a mixture thereof.
[0139] Prior to deployment, as shown in
[0140] As shown in
[0141]
[0142] As bore fluid 42 enters the cavity 11, a fluid-fluid interface 43 is established between the isolating fluid 41 and the bore fluid 42. Such an interface may be achieved by selecting an isolating fluid 41 that is immiscible with the bore fluid 42. Alternatively, this may be achieved by selecting an isolating fluid 41 with sufficient viscosity such that mixing with bore fluid is prevented or minimised; however, the isolating fluid 41 should not be so viscous that it inhibits proper unspooling of the elongate medium 16. The apparatus 10 may be configured to traverse the wellbore 12 such that agitation and/or turbulence of the apparatus 10, and therefore fluid within the cavity 11, may be eliminated or minimised. For example, this may be achieved by configuring the apparatus 10 such that it is streamlined as it traverses the wellbore 12. For example, this may be particularly desirable where the isolating fluid 41 comprises bore fluid. In this instance, the isolating fluid 41 may have similar properties to the bore fluid 42 entering the apparatus 10. As such, the bore fluid 42 may be capable of mixing with the isolating fluid 41, which would thereby break the interface 43. Configuring the apparatus 10 to traverse the wellbore 12 such that agitation and/or turbulence is eliminated or minimised may assist to ensure the interface 43 is maintained throughout the entire deployment of the elongate medium 16.
[0143] In one example, the volume of bore fluid 42 entering the cavity 11 via the inlet 13 may be equal to the volume within the cavity 11 that has been vacated by the deployed elongate medium 16. However, in other examples, a portion of the isolating fluid 41 may be vacated alongside the elongate medium 16 as it is deployed, for example, due to the boundary layer effect. In this respect, the volume of bore fluid 42 entering the cavity 11 may be equal to the volume within the housing 20 that has been vacated by the deployed elongate medium 16 and isolating fluid 41.
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[0146] The apparatus 10 of the present example may provide for the elongate medium 16 within the cavity 11 to be protected from damaging exposure to bore fluid 42 during deployment thereof.
[0147] Although not illustrated in the Figures, the use of the apparatus 10 may involve any number of subsequent stages, which, for example, may involve abandonment or retrieval of the apparatus 10 and/or elongate medium 16. In some examples, the elongate medium 16 may be used for distributed sensing within the wellbore 12, such as distributed temperate sensing (DTS), distributed pressure sensing (DPS), distributed acoustic sensing (DAS), or the like. The apparatus 10 may be provided with an on-board electrical system, which, for example, may be used for communication.
[0148] The previous example illustrates the apparatus 10 in use in a wellbore that is full of bore fluid comprising only a liquid portion. However, in other examples, the apparatus 10 may be used in a wellbore that also comprises a portion of gas, for example, a gas cap above the liquid portion. When the apparatus 10 is used in such a wellbore, the elongate medium 116 is deployed through two different environments; initially the gas portion followed by the liquid portion. During deployment of the elongate medium 16 through the gas portion of the wellbore, the apparatus 10 may experience a significantly smaller drag force than when compared to traversing the liquid portion. As such, the velocity at which the apparatus 10 traverses the gas portion may be substantially greater than that when in the liquid portion. Therefore, the rate of deployment of the elongate medium 16 from the cavity 11 may be substantially greater in the gas portion.
[0149] Without wishing to be bound by theory, the present inventor has discerned that such an increase in velocity of the apparatus, and thus an increase in the rate of deployment of the elongate medium, through the gas portion of the wellbore may have an adverse effect on the interaction between the unspooling elongate medium and the isolating fluid. For example, the increased rate of the unspooling of the elongate medium may impart on an isolating fluid within the cavity an increased rotational velocity. Such an increase in rotational velocity of the isolating fluid may cause vortices to form, which may result in cavitation of the isolating fluid. Such a scenario may be detrimental to the deployment of the elongate medium and/or the structural integrity of the apparatus.
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[0152] In this example, the cavity 11 is only partially filled with an isolating fluid 41 prior to deployment. As shown in
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[0156] The skilled person will appreciate that the apparatus of
[0157] Referring to
[0158] In this alternative apparatus, the axial length of the bobbin 117 is greater than the axial length of the bobbin 17 of
[0159] The elongate medium 116 is deployed from the outlet 118 as the apparatus 110 traverses the wellbore 112. The volume of elongate medium 116 occupying the cavity 111 is thereby reduced, and bore fluid 142 from the wellbore 120 enters the cavity 111 via the inlet 113, such that pressure is balanced throughout the apparatus 110. Again, an interface 143 is established between the isolating fluid 141 and the bore fluid 142, which advances through the cavity 111 as the elongate medium 116 is deployed.
[0160] In this example, the spool of elongate medium 116 is configured such that it depletes from one end of the bobbin 117 to the other. As such, the interface 143 may remain positioned relative to the elongate medium 116 such that as the elongate medium 116 is deployed, the elongate medium 116 within the cavity 111 is immersed in isolating fluid 141, and isolated from bore fluid 142. As shown, a distance D2 is maintained between the elongate medium 116 within the cavity 111 and the advancing interface 143 as the elongate medium 116 is deployed. The distance D2 may vary as the elongate medium 116 is deployed, but should never reach zero so as to avoid bore fluid 142 contacting the elongate medium 116. This may be achieved by the manner in which the elongate medium 116 is mounted or wound on the bobbin 117. For example, the elongate medium 116 may be mounted on the bobbin 117 such that the elongate medium 116 depletes in an axial direction away from the advancing interface 143.
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[0163] As with the previous examples, the elongate medium 116 is deployed from the outlet 118 as the apparatus 110 traverses the wellbore 160. As such, the volume of elongate medium 116 occupying the cavity 111 is reduced. However, as shown in
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[0167] The apparatus 10 is initially provided in an unfilled condition inside the lubricator stack 100, prior to deployment in the wellbore 12.
[0168] Once the pressure test is complete, the fluid 104 is removed from the lubricator stack 100, as shown in
[0169] While the example of
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[0171] The draining mechanism 200 is provided on a side face of the housing 20 and positioned approximately halfway between the leading end 50 and trailing end 52 of the apparatus 10. In other examples, however, the draining mechanism 200 may be positioned more or less than halfway between the leading end 50 and trailing end 52.
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[0173] With reference to
[0174] As shown in
[0175] Following this, as illustrated in
[0176] The winding process may be continued in the same manner to add further axially overlapping wrap segments each with first and second wrap layers, distributed along the length of the bobbin 17. The winding process may be continued until the required length of elongate medium 16 has been wound onto the bobbin 17 to form a complete spool. In some examples between 10 to 10,000 meters, and possibly more, of elongate medium may be wound onto the bobbin 17, perhaps over 2 to 300, and possibly more, axially overlapping wrap segments.
[0177] The provision of partially overlapping wrap segments may be such that at least a proportion of one wrap segment is supported or constrained by the overlapping adjacent segment. Further, the multiple adjacent and overlapping segments may provide a degree of resistance to being disturbed by any object, such as the unspooled portion of the fibre, dragging thereacross. Also, the supporting effect of the overlapping segments may be such that any requirement for end flanges may be minimised or eliminated.
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[0179] The elongate medium, which in this example is optical fibre, is mounted within the first chamber 322. The elongate medium is wound round bobbin 317 which is then subsequently mounted into the first chamber 322, although one will appreciate that the bobbin 317 is not necessarily required for the elongate medium to be mounted in the first chamber 322. For clarity, the elongate medium is not shown in
[0180] In use, the apparatus 310 is filled with isolating fluid 341 such that the isolating fluid 341 occupies the free volume in both the first and second chambers 322, 324, as shown in
[0181] Filling the apparatus 310 with isolating fluid 341 may occur at the deployment site, for example at the surface of a wellbore. Alternatively, the apparatus may be delivered to the deployment site pre-filled with isolating fluid.
[0182] The apparatus 310 is then deployed into the wellbore and the elongate medium deployed into a second configuration. The second configuration may be such that the elongate medium provides one or more coiled portions in the wellbore. A coiled portion need not be helically wound, per se, but rather any bundle of elongate medium that could otherwise serve to provide increased resistance/sensitivity compared to other portions of the elongate medium.
[0183] A first end of the elongate medium may be anchored to a surface, for example to a surface module such that the elongate medium is deployed as the apparatus traverses the wellbore. The apparatus 10 may be deployed via gravity, however, it should be understood that other methods of deployment may be employed such as, for example, via fluid pumping or a combination thereof. Fluid pumping may be employed, for example, in deviated or horizontal wellbores. Of course, in some examples, a tractor may be used in order to assist with deployment of the elongate medium in the wellbore. As the apparatus 10 is being deployed into the wellbore, the elongate medium is also deployed. Where the elongate medium is optical fibre, using well-known optical range finding methods, an instantaneous depth and/or speed of the apparatus may be calculated and displayed in real time at the surface.
[0184] Various materials and or techniques may be used to control deployment or unintentional unwinding of the elongate medium. For example, a wax, varnish, lacquer, grease or any other material with semi-sticky properties may be applied on the loaded elongate medium to keep the elongate medium from deploying unintentionally. In addition, for example, a friction device may be operably connected close to the launch point of the elongate medium to provide a friction force to prevent unintentional unwinding of the elongate medium.
[0185] In this example, as the elongate medium is deployed from outlet 318, isolating fluid 341 is also pulled out of the first chamber 322 into the wellbore from the outlet 318, for example via the boundary layer effect. As this occurs, the pressure inside the first chamber 322 is reduced due to an increase in free volume from both the deployment of the elongate medium 316 and the loss of isolating fluid 341. Isolating fluid 341 within the second chamber 324 will travel into the first chamber 322 via the flow path 326 to compensate for this pressure change in the first chamber 322. The outlet 318 is arranged such that there is no flow of bore fluid into the first chamber 322 via the outlet 318, for example a one-way valve may be provided.
[0186] The fluid inlet 328 provided in the housing allows fluid 342 from the wellbore to enter the second chamber as the apparatus 310 traverses a wellbore and the elongate medium 316 is deployed. Thus, the fluid inlet 328 acts as a pressure compensator. A one-way valve 329, for example a ball check valve may be provided at the inlet 328 to prevent isolating fluid 341 and bore fluid 342 from exiting via inlet 328. The in-flow of bore fluid 342 into the second chamber 324 as the elongate member is deployed assists in ensuring that isolating fluid 341 from the second chamber 324 flows into the first chamber 322 to compensate for volume changes in the first chamber 322.
[0187] In this example, the apparatus 310 is provided with a fluid inlet 328 and an outlet 318, wherein the outlet 318 is for both fluid and the elongate medium. The inlet 328 is positioned to allow the flow of bore fluid 342 into the second chamber 324. The outlet 318 is arranged to allow flow of isolating fluid 341 from the first chamber 322. As the apparatus 310 traverses the wellbore, bore fluid 342 enters the second chamber 324 via the fluid inlet 328. The isolating fluid 341 present in the second chamber 324 is driven from the second chamber 324 into the first chamber 322 via flow path 326. Isolating fluid 341 within the first chamber 322 exits the first chamber out into the wellbore via the outlet 318. The inlet 328 and outlet 318 are therefore arranged such that the flow path 326 through the apparatus 310 is from the second chamber 324 to the first chamber 322, and not vice versa.
[0188] In some examples, an additional outlet for fluid may be provided in addition to the outlet for the elongate medium. The additional fluid outlet where provided may comprise a one-way valve to prevent the flow of wellbore fluid directly into the first chamber 22 as the apparatus traverses the wellbore.
[0189] Accordingly, as the apparatus 310 traverses the wellbore and the elongate medium is deployed, the first chamber 322 remains filled with isolating fluid 341. As noted above, the filter 332 may be provided such that in the event bore fluid 342 does enter the first chamber 322, debris from the bore fluid 342 will be removed prior to the bore fluid 342 entering the first chamber 322. The elongate medium within the first chamber 322 is therefore protected from damaging exposure to bore fluid 342.
[0190] Where filter 332 is provided, the filter 332 may comprise a substantially cylindrical shape. The flow path through the filter 332 may also be cylindrical. Accordingly, the pressure drop across the filter 332 may be minimised, thus reducing the resistance to fluid flow from the second chamber 324 into the first chamber 322 as the apparatus 310 traverses the wellbore.
[0191] The volume of the second chamber 324 may be selected to be at least the same as or greater than the free volume of the first chamber 322 when the elongate medium is fully deployed to ensure that the second chamber 324 contains an adequate volume of isolating fluid 341 for the full deployment process.
[0192] The skilled person will appreciate that the alternative apparatus 310 of
[0193] The elongate medium may be retrieved back to the surface after use. Alternatively, if a disposable elongate medium is used, the elongate medium may be released and allowed to remain in the wellbore. Such fibres that are configured to remain in the well may have applicability in relation to distributed sensing. In some embodiments, the elongate medium may degrade over time. However, such degradation may only occur after a time that the elongate medium has been used to perform sensing. It may be that is some cases, the deployed elongate medium (and any associated tools or other components) is only expected to be operable for a day or less, such as 12 hours, or less, or even 6 hours or less. In other words, the apparatus 10 may be constructed in such a manner that the survivability of the elongate medium, apparatus 10, etc. beyond a relatively short period is not expected. In such a way, the apparatus 10 can be constructed at reduced cost compared to a permanent installation.
[0194] The skilled person will realise that the above-described and illustrated examples are merely exemplary of the implementations of the present disclosure and that various improvements and modifications may be made thereto, without departing from the scope of the invention.
[0195] Furthermore, it should be understood that any features described in relation to one example, aspect or embodiment may also be used in relation to any other example, aspect or embodiment.