VARIO-TIP SYSTEM
20240239542 ยท 2024-07-18
Inventors
Cpc classification
B65B57/10
PERFORMING OPERATIONS; TRANSPORTING
A61M5/002
HUMAN NECESSITIES
B29C2945/76421
PERFORMING OPERATIONS; TRANSPORTING
B29C2945/76933
PERFORMING OPERATIONS; TRANSPORTING
B29C45/7686
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a packaging method and to an associated packaging device (1) for packaging injection-molded plastic parts (2), which are pipette tips or medical reaction vessels, the injection-molded plastic parts (2) being arranged in cavity-pure subgroups (6) and then subjected to lateral inspection sub-subgroup (10) per sub-subgroup (10).
Claims
1. A packaging method for packaging injection-molded plastic parts (2) in final package units, the injection-molded plastic parts (2) being pipette tips or medical reaction vessels and each having a longitudinal center axis (L.sub.A), which preferably extends centrally through an opening (3), the method comprising the steps of: simultaneously removing multiple shots of K injection-molded plastic parts (2) from K respective cavities, evenly distributing the K injection-molded plastic parts (2) in a cavity-pure manner over U cavity-pure subgroups (6) in a first storing plane (4), filling up the final package units in a cavity-pure or cavity-sorted manner until the final package units each contain A injection-molded plastic parts (2), wherein the injection-molded plastic parts (2) of the subgroups (6) are subjected to an optical lateral inspection in a lateral inspection device (9), which comprises at least one digital camera (11), before the final packages are filled up, and wherein the subgroups (6) are each divided into S sub-subgroups (10) of injection-molded plastic parts (2) disposed one behind the other and the S sub-subgroups (10) are transported through the lateral inspection device (9) one after the other by means of transfer means (14) and are subjected to the lateral inspection there, and wherein the S sub-subgroups (10) are arranged in inspected cavity-pure subgroups in a second storing plane (7) after having passed through the lateral inspection device (9), and the second storing plane (7) being formed either directly by the final package units or by a stationary or adjustable intermediate storage and the inspected subgroups being moved from the intermediate storage into the final package units.
2. The packaging method according to claim 1, wherein the sub-subgroups (10) are transported through the lateral inspection device (9) along an inspection track (13) by means of the transfer means (14) in such a manner that an optical axis of the at least one camera (11) intersect(s) perpendicularly, the longitudinal center axis (L.sub.A) of one of the injection-molded plastic parts (2) in an inspection position (23) located on the inspection track (13).
3. The packaging method according to claim 1, wherein the transfer means (14) comprise a first and a second work piece support (15, 16) each serving to receive one of the S sub-subgroups (10), the work piece supports (15, 16) being moved back and forth along a transfer axis (T.sub.A) between respective loading positions, in which they are loaded with one of the S sub-subgroups (10), and respective unloading positions, from which the respective sub-subgroups (10) are transferred into the second storing plane (7) after optical inspection, and wherein the first and the second work piece support (15, 16) are conveyed through the lateral inspection device (9) along a shared inspection track (13) with one of the S sub-subgroups (10) while being transferred from the respective loading positions to the respective unloading positions.
4. The packaging method according to claim 3, wherein the transfer means (14), which comprise a belt drive (17), move the work piece supports (15, 16) back and forth between the respective loading and unloading positions in an electronically or mechanically coupled movement.
5. The packaging method according to claim 3, wherein at least one of the work piece supports (15, 16) is moved relative to the transfer axis T.sub.A by means of moving means (27) in such a manner that the work piece supports (15, 16) are moved past each other in the lateral inspection device (9) while one work piece support (15, 16) of the work piece supports (15, 16) which is filled with one of the S sub-subgroups (10) is located on the inspection track (13).
6. The packaging method according to claim 3, wherein the work piece supports (15, 16) each have a lateral opening (19, 20) into which the injection-molded plastic parts (2) of a sub-subgroup (10) disposed in the work piece support (15, 16) in question protrude, the injection-molded plastic parts (2) vertically extending through the lateral opening (19, 20), and the work piece supports (15, 16) are optically inspected by the at least one digital camera (11) through the lateral opening (19, 20).
7. The packaging method according to claim 6, wherein at least one camera (11) of the lateral inspection device (9) is disposed in such a manner that the injection-molded plastic parts (2) in the first work piece support (15) are optically inspected through the lateral opening (19, 20) of the second work piece support (16) and/or in such a manner that the injection-molded plastic parts (2) in the second work piece support (16) are optically inspected through the lateral opening (19, 20) of the first work piece support (15).
8. The packaging method according to claim 1, wherein injection-molded plastic parts (2) with defects detected during the optical inspection are sorted out and replaced with non-defective injection-molded plastic parts (2) from the same cavity or a subgroup with a defective injection-molded plastic part (2) is sorted out entirely.
9. A packaging device (1) for packaging injection-molded plastic parts (2) in final package units, the injection-molded plastic parts (2) being pipette tips or medical reaction vessels, the packaging device (1) being configured to implement a packaging method according to claim 1 and to interact with an injection molding device disposed adjacent to the packaging device (1) and configured to produce pipette tips or medical reaction vessels, the packaging device (1) comprising: at least one removing gripper configured and controlled by control means to simultaneously remove multiple shots of K injection-molded plastic parts (2) from K respective cavities of an injection molding device, the K cavities being distributed evenly over C clusters, subgroup forming means configured and controlled by control means to evenly distribute the K injection-molded plastic parts (2) in a cavity-pure manner over U cavity-pure subgroups (6) in a first storing plane (4) until each subgroup contains L injection-molded plastic parts (2), the number L of the injection-molded plastic parts (2) of one subgroup corresponding to the maximum number A of injection-molded plastic parts (2) that can be contained in one final package unit or to an integer divisor of A, means configured to fill up the final package units in a cavity-pure and/or cavity-sorted manner until the final package units each contain A injection-molded plastic parts (2), wherein the packaging device (1) has a lateral inspection device (9) comprising at least one digital camera (11), the lateral inspection device (9) being configured and controlled to subject the injection-molded plastic parts (2) of the subgroups (6) to an optical lateral inspection before the final packages are filled up, and wherein the packaging device (1) has first sub-sub-subgroup grippers for dividing each of the subgroups (6) into S sub-subgroups (10) of injection-molded plastic parts (2) disposed one behind the other linearly, and transfer means (14) for transferring the S sub-subgroups (10) one after the other, the transfer means (14) being configured to transport the S sub-subgroups (10) through the lateral inspection device (9) one after the other for lateral inspection, and wherein the packaging device (1) has second sub-sub-subgroup grippers configured and controlled by control means in such a manner that the S sub-subgroups (10) are arranged in inspected cavity-pure subgroups in a second storing plane (7) after having passed through the lateral inspection device (9), their composition corresponding to the composition of the subgroups (6) of the first storing plane (4) in the event that no individual injection-molded plastic parts have been sorted out because of defects detected, and wherein the second storing plane (7) is formed either directly by the final package units or by a stationary or adjustable horizontal intermediate storage and the inspected subgroups are movable from the intermediate storage into the final package units by gripper means.
10. The packaging device according to claim 9, wherein an optical axis (K.sub.A) of the at least one digital camera (11) of the inspection device is disposed at an angle in particular perpendicular to a vertical axis of the inspection device, the vertical axis preferably running through an inspection position (23) for the injection-molded plastic parts (2) which is located on the inspection track (13).
11. The packaging device according to claim 10, wherein the packaging device (1) has transfer means (14) for conveying the S sub-subgroups (10) through the lateral inspection device (9) along a shared inspection track (13), and the transfer means (14) comprise a first and a second work piece support (15, 16) each serving to receive one of the S sub-subgroups (10), the work piece supports (15, 16) being configured to be moved back and forth along a transfer axis between respective loading positions, in which they are loaded with one of the S sub-subgroups (10), and respective unloading positions, from which the respective sub-subgroups (10) are transferred into the second storing plane (7) after optical inspection.
12. The packaging device according to claim 11, wherein moving means (27) are assigned to at least one of the work piece supports (15, 16), the moving means (27) being configured to move at least one of the work piece supports (15, 16) relative to the transfer axis (T.sub.A) in such a manner that the work piece supports (15, 16) can be moved past each other without collision in the inspection device while one of the work piece supports (15, 16) is located on the inspection track (13).
13. The packaging device according to claim 12, wherein the transfer means (14) are configured to move the work piece supports (15, 16) back and forth between the respective loading and unloading positions in an electronically or mechanically coupled movement.
14. The packaging device according to claim 11, wherein the work piece supports (15, 16) have lateral openings (19, 20) for receiving the injection-molded plastic parts (2) of a sub-subgroup (10), the openings (19, 20) being disposed in such a manner that they are traversed by the optical axis (K.sub.A) of the at least one digital camera (11) when the work piece supports (15, 16) are transported past each other in the lateral inspection device (9).
15. An injection molding system comprising an injection molding device configured to produce pipette tips or medical reaction vessels, with K cavities, which are distributed evenly over C clusters, and a packaging device (1) according to claim 9.
16. The packaging method of claim 1, wherein the K cavities are distributed evenly over C clusters, and wherein the evenly distributing step is carried out until each subgroup contains L injection-molded plastic parts (2), the number L of the injection-molded plastic parts (2) of one subgroup (6) corresponding to the maximum number A of injection-molded plastic parts (2) that can be contained in one final package unit or to an integer divisor of A.
17. The packaging method of claim 1, wherein the optical lateral inspection is for shape and/or surface defects, wherein the at least one digital camera comprises multiple digital cameras (11) spaced apart in a circumferential direction.
18. The packaging method of claim 1, wherein composition of the inspected cavity-pure subgroups corresponds to the composition of the subgroups (6) of the first storing plane (4) in the event that no individual injection-molded plastic parts have been sorted out because of defects detected.
19. The packaging device according to claim 9, wherein the at least one digital camera comprises multiple digital cameras (11) spaced apart in a circumferential direction, and wherein the optical lateral inspection is for shape and/or surface defects.
20. The packaging device of claim 14, wherein the at least one digital camera comprises multiple digital cameras (11) and wherein the openings (19, 20) are disposed in such a manner that they are traversed by multiple optical axes of the multiple cameras (11) spaced apart in the circumferential direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Further advantages, features and details of the invention will be apparent from the following description of a preferred embodiment and from the drawings.
[0044]
[0045]
[0046]
[0047]
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[0050]
[0051] In the figures, identical elements and elements with the same function are marked with the same reference signs.
DETAILED DESCRIPTION
[0052] The figures, in particular
[0053]
[0054] With regard to concrete options for realizing the elements or units and functional means not shown, reference is made to the applicant's earlier applications and patents mentioned in particular in the introduction to the description.
[0055]
[0056]
[0057] In the embodiment shown, the lateral inspection device 9 comprises four digital cameras 11 evenly spaced (here at a 90? angle) in the circumferential direction for detecting the lateral or circumferential surface 12 of the injection-molded plastic parts 2 extending around the longitudinal center axis L.sub.A of each injection-molded plastic part 2. The digital cameras 11 are distributed on two sides of a shared inspection track 13 (cf. for example
[0058] The packaging device 1 comprises transfer means 14 for transferring cavity-pure sub-subgroups 10 through the lateral inspection device 9.
[0059] In the embodiment shown, the transfer means 14 comprise a first 15 and a second work piece support 16 each serving to receive a sub-subgroup 10. The two work piece supports 15, 16 are movable back and forth between respective loading positions (on the left in
[0060] Preferably provided replacement means controlled by and cooperating with the inspection logic of the lateral inspection device and comprising sorting-out means for sorting out injection-molded plastic parts 2 recognized as defective and for replacing the vacated space by non-defective, preferably already inspected plastic parts which are cavity-pure, i.e., belong to the respective subgroup or originate from the same cavity, and which can be taken from a corresponding supply, are not shown.
[0061] The Figures show that the work piece supports 15, 16 are open laterally, i.e., perpendicular to the transfer axis T.sub.A; i.e., they have lateral openings 19, 20, into which the injection-molded plastic parts 2 to be inspected of a respective sub-subgroup 10 protrudein this case, they protrude through themin order to then be laterally detected by the cameras 11 through the lateral openings 19, 20. According to a preferred embodiment, the lateral openings 19, 20 are formed as through holes, i.e., passage openings, in a respective work piece support frame 21, 22.
[0062] As shown in
[0063] The inspection position 23 is located on a shared inspection track 13 for both work piece supports 15, 16, which the work piece supports 15, 16 pass through in order for the respective received sub-subgroups 10 to be inspected.
[0064]
[0065] In the specific embodiment, the transfer means 14 comprise, in addition to the shared inspection track 13, a first return track 25 for the first work piece support 15 and a second return track 26 for the second work piece support 16. The work piece supports 15, 16 can be moved between the shared inspection track 13 and the respective return track 25, 26 perpendicularly to the transfer axis by means of moving means 27.
[0066] In the specific embodiment example, the moving means 27 for each work piece support 15, 16 comprise a first and a second slide 28 and 29, respectively, which can be actuated pneumatically in the case at hand. Each slide 28, 29 is firmly connected to a respective side of the belt drive 17 via an associated support 30, 31.
[0067] Alternatively, it is also conceivable to move only one of the work piece supports 15, 16 between the shared inspection track 13 and a parallel track spaced therefrom, for example by means of a slide 28, 29.
[0068] It is essential that a single work piece support 15, 16 or both work piece supports 15, 16 is/are moved in such a manner that they can be moved past each other without colliding despite the fact that one of the work piece supports 15, 16 is located on the shared inspection track 13 in the inspection device.
[0069] It can also be varied whether the respective loading position is disposed, for example, on the shared inspection track 13 or inspection axis or on a track parallel thereto, in particular a return track 25, 26. The same applies analogously to the unloading position for each work piece support 15, 16, which can alternatively be disposed on the shared inspection track 13 or axis or in a track parallel thereto, in particular a return track 25, 26. Depending on the loading position, the associated gripper, i.e., the first or the second sub-subgroup gripper, must merely be controlled accordingly.
[0070]
[0071] It can be seen that the unloading position of the second work piece support 16 is located on its return track 26 as an example.
[0072]
[0073] In the situation according to
[0074] In the situation according to
[0075] Subsequently, the second work piece support 16 with its sub-subgroup 10 to be inspected is moved through the lateral inspection device 9 on the shared inspection track 13, and the first work piece support 15, which has been emptied, is moved past it in the direction of its loading position, which can coincide with the loading position of the second work piece support 16 or offset parallel thereto.
REFERENCE SIGNS
[0076] 1 packaging device [0077] 2 injection-molded plastic parts [0078] 3 opening [0079] 4 first storing plane [0080] 5 seats [0081] 6 cavity-pure subgroups [0082] 7 second storing plane [0083] 8 seats [0084] 9 optical lateral inspection device [0085] 10 sub-subgroups [0086] 11 digital cameras [0087] 12 circumferential surface [0088] 13 shared inspection track [0089] 14 transfer means [0090] 15 first work piece support [0091] 16 second work piece support [0092] 17 belt drive [0093] 18 electric motor drive [0094] 19 lateral openings [0095] 20 lateral openings [0096] 21 work piece support frame [0097] 22 work piece support frame [0098] 23 inspection position [0099] 25 first return track [0100] 26 second return track [0101] 27 moving means for the work piece supports [0102] 28 first (moving) slide [0103] 29 second (moving) slide [0104] 30 support [0105] 31 support [0106] 32 arrow direction [0107] 33 arrow directions [0108] 34 arrow directions [0109] L.sub.A longitudinal center axis [0110] T.sub.A transfer axis [0111] K.sub.A camera axes