INTERNAL VISCOUS ROTATIONAL DAMPING ASSEMBLY
20240240691 ยท 2024-07-18
Assignee
Inventors
Cpc classification
F16F2236/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2234/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An internal viscous rotational damping (VRD) assembly for transmitting torque from a drive member connector to a load member connector is provided. The VRD assembly comprises a spacer tube connected between the drive member connector and the load member connector, wherein the spacer tube includes a longitudinal axis and an inner surface that extends along the longitudinal axis. The VRD assembly further includes a damper bar disposed within the spacer tube. The damper bar includes an outer surface, wherein a cavity is defined between the outer surface of the damper bar and the inner surface of the spacer tube, and wherein the cavity is configured for receiving a viscous fluid.
Claims
1. An internal viscous rotational damping (VRD) assembly for transmitting torque from a drive member connector to a load member connector, wherein the drive member connector is coupled to a driving input shaft, and wherein the load member connector is coupled to a driven output shaft, the internal VRD assembly comprising: a spacer tube connected between the drive member connector and the load member connector, wherein the spacer tube includes a longitudinal axis and an inner surface that extends along the longitudinal axis; and a damper bar disposed within the spacer tube, wherein the damper bar includes an outer surface, wherein a cavity is defined between the outer surface of the damper bar and the inner surface of the spacer tube, and wherein the cavity is configured for receiving a viscous fluid.
2. The internal VRD assembly according to claim 1, wherein the spacer tube further includes: a first end connected to the drive member connector; and a second end connected to the load member connector, wherein the damper bar extends between the first end and the second end of the spacer tube.
3. The internal VRD assembly according to claim 2, wherein the damper bar includes: a first end fixedly connected to one of the first end of the spacer tube or the second end of the spacer tube; and a second end not fixedly connected to the other of the first end of the spacer tuber or the second end of the spacer tube.
4. The internal VRD assembly according to claim 3, wherein the first end of the damper bar is fixedly connected with the one of the first end of the spacer tube or the second end of the spacer using at least one key disposed between the inner surface of the spacer tube and the outer surface of the damper bar.
5. The internal VRD assembly according to claim 4, wherein the at least one key is a plurality of keys, and the plurality of keys are radially disposed about the longitudinal axis of the spacer tube.
6. The internal VRD assembly according to claim 3, wherein the first end of the damper bar includes a fill port defined therein that is in fluid communication with the cavity.
7. The internal VRD assembly according to claim 6, further comprising a plug configured to be selectively disposed in the fill port for retaining the viscous fluid in the cavity.
8. The internal VRD assembly according to claim 6, wherein the second end of the damper bar includes a relief port defined therein that is in fluid communication with the cavity.
9. The internal VRD assembly according to claim 8, further comprising a plug configured to be selectively disposed in the relief port for retaining the viscous fluid in the cavity.
10. The internal VRD assembly according to claim 9, wherein a buffer chamber is defined in the second end of the damper bar and configured for receiving the viscous fluid.
11. The internal VRD assembly according to claim 1, wherein the viscous fluid includes gear oil, grease, or other lubricant.
12. The internal VRD assembly according to claim 3, further comprising: a cap disposed adjacent to the second end of the damper bar; and a shunt installed between the second end of the damper bar and the cap, wherein the shunt is configured to allow the damper bar to twist to provide protection against over-torque between the drive member connector and the load member connector.
13. The internal VRD unit according to claim 12, further comprising: a seepage capture chamber defined between the second end of the damper bar and the cap, wherein the seepage capture chamber is configured to capture seepage of the viscous fluid.
14. The internal VRD assembly according to claim 12, wherein the shunt is defined by a set of axially oriented pins that extend between the second end of the damper bar and the cap, wherein the pins are fixed to the second end of the damper bar and extend into corresponding apertures defined in the cap.
15. The internal VRD assembly according to claim 14, wherein the apertures defined in the cap are configured for receiving the pins to allow limited twisting motion of the pins until the pin engages a wall of the corresponding aperture.
16. The internal VRD assembly according to claim 12, wherein the cap includes an extended cap sidewall that is disposed within the cavity, wherein the extended cap sidewall divides the cavity into an inner cavity channel and an outer cavity channel, wherein the inner cavity channel is defined by an outer surface of the damper bar and the inner surface of the extended cap sidewall, and wherein the outer cavity channel is defined by the inner surface of the spacer tube and the outer surface of the extended cap sidewall.
17. The internal VRD assembly according to claim 16, wherein the outer cavity channel is isolated from the environment by one or more first seals.
18. The internal VRD assembly according to claim 17, wherein the inner cavity channel is isolated from the outer cavity channel by one or more second seals.
19. A damper bar for use with an internal viscous rotational damping (VRD) assembly, wherein the VRD assembly includes a spacer tube connected between a drive member connector and a load member connector, wherein the spacer tube includes a longitudinal axis and an inner surface that extends along the longitudinal axis, the damper bar disposed within the spacer tube and comprising: a first end fixedly connected with the spacer tube; a second end that is not fixedly connected with the spacer tube; and an outer surface spaced apart from the inner surface of the spacer tube to define a cavity therebetween configured for receiving a viscous fluid in the cavity.
20. The damper bar according to claim 19, wherein the first end of the damper bar is fixedly connected with the spacer tube using at least one key disposed between the inner surface of the spacer tube and the outer surface of the damper bar.
21. The damper bar according to claim 20, wherein the at least one key is a plurality of keys, and the plurality of keys are radially disposed about the longitudinal axis of the spacer tube.
22. The damper bar according to claim 19, wherein the first end of the damper bar includes a fill port defined therein that is in fluid communication with the cavity.
23. The damper bar according to claim 22, further comprising a plug configured to be selectively disposed in the fill port for retaining the viscous fluid in the cavity.
24. The damper bar according to claim 22, wherein the second end of the damper bar includes a relief port defined therein that is in fluid communication with the cavity.
25. The damper bar according to claim 24, further comprising a plug configured to be selectively disposed in the relief port for retaining the viscous fluid in the cavity.
26. The damper bar according to claim 25, wherein a buffer chamber is defined in the second end of the damper bar and configured for receiving the viscous fluid.
27. A flexure spacer coupling comprising: a drive member connector coupled to a driving shaft; a load member connector coupled to a driven shaft; an internal viscous rotational damping assembly configured for transmitting torque between the drive member connector and the load member connector; a spacer tube connected between the drive member connector and the load member connector, wherein the spacer tube includes a longitudinal axis and an inner surface that extends along the longitudinal axis; a damper bar disposed within the spacer tube, wherein the damper bar includes an outer surface, wherein a cavity is defined between the outer surface of the damper bar and the inner surface of the spacer tube; and a viscous fluid disposed within the cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become apparent and be better understood by reference to the following description of the invention in conjunctions with the accompanying drawings, wherein:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF THE INVENTION
[0031] Referring to the drawings in detail, an aspect of the present invention includes a viscous rotational damper (VRD) assembly for use with a flexure spacer coupling disposed between a driving shaft and a driven shaft. Industries which require high power density shaft elements, tight balance, and long-term reliability can benefit from the VRD assembly solution of the present invention, which addresses weaknesses of the current state of the art and provides the properties described in more detail below.
[0032] As best seen in
[0033] Drive member connector 42, such as a hub, may include an end 48 that is configured for being securely coupled with a driving input shaft 50 of a motor, for example. Drive machine connector 42 further includes a flange end 52 that may be secured to a guard 54 using a plurality of fasteners 56 radially spaced around flange end 52. Further, a flexible element 58 is disposed within a space defined between flange end 52 and guard 54. In particular, flexible element 58 includes a first end 60 positioned between flange end 52 and guard 54, and coupled therebetween using fasteners 56. A second end 62 of flexible element 58 is in turn connected to a first distal end 64 of spacer tube 46 using at least one fastener 66. Further, second end 62 of flexible element 58 may be formed with a plurality of teeth 67a that are configured to mesh with corresponding teeth 67b formed in first distal end 64 of spacer tube 46 to cause flexible element 58 and spacer tube 46 to rotate in unison with one another.
[0034] Load member connector 44 may include a flange 68 having a first end 70 that is configured for being securely coupled with a driven output shaft (not shown) of a load machine using a plurality of fasteners 72. Flange 68 further includes a second end 74 that may be secured to a guard 76 using a plurality of fasteners 78 radially spaced around second end 74. A flexible element 80 may be disposed within a space defined between second end 74 and guard 76. In particular, flexible element 80 includes a first end 82 positioned between second end 74 and guard 76, and coupled therebetween using fasteners 78. A second end 84 of flexible element 80 is in turn connected to a second distal end 86 of spacer tube 86 using at least one fastener 88. Further, second end 84 of flexible element 80 may be formed with a plurality of teeth 81a that are configured to mesh with corresponding teeth 81b formed in second distal end 86 of spacer tube 46 to cause flexible element 80 and spacer tube 46 to rotate in unison with one another.
[0035] Spacer tube 46, also referred to as torque tube, is suspended between the drive machine and the load machine with first distal end 64 on the drive machine side (left end) and second distal end 86 on the load machine side (right end). Flexible elements 58, 80 may be implemented by a diaphragm, for example, although example embodiments are not limited thereto and other suitable substitutes are also possible for the flexible elements.
[0036] The above-referenced double flexure spacer coupling 40 is designed to transmit rotational power from driving machine to a load device while at the same time minimizing reaction forces produced by misalignments between driving shaft 48 and the driven shaft through flexing of flexible elements 42, 48. However, it should be appreciated that flexure spacer couplings 40 themselves are not designed to dampen torsional vibrations and spacer tube 46 provides no vibrational damping itself.
[0037] In order to address the above-described need for damping in systems of machines having rotating shafts, while not interfering with the desirable benefits of flexible spacer coupling 40, an internal viscous rotational damper (VRD) assembly 90 is provided according to one exemplary embodiment of the present invention, as described in detail below with reference to
[0038] As best seen in
[0039] As shown in
[0040] As best seen in
[0041] As best seen in
[0042] As best seen in
[0043] Fluid 94 may be a thick, viscous damping fluid, such as gear oil, grease or another similar lubricant and may have a viscosity of at least 10,000 cSt (0.01 m.sup.2/s). Fluid 94 fills cavity 104 between the outer surface of damper bar 92 and the inner surface of spacer tube 46. The above-described twisting that occurs between damper bar 92 and spacer tube 46 causes fluid 94 to shear. Fluid 94 resists the shearing motion, which provides damping to torsional vibratory motion. The absorbed vibratory energy produces heat, which causes fluid 94, damper bar 92, and spacer tube 46 to become warmer in temperature. Heat then travels through the wall of spacer tube 46 such that it is transferred into the surrounding air through convection.
[0044] With each torque pulse, spacer tube 46 twists and relaxes, and then twists and relaxes again. However, damper bar 92 does not twist and relax dynamically with each torque pulse, because it is not carrying torque. Instead, first end 106 of damper bar 92 exhibits an oscillating motion relative to spacer tube 46 at or near second end 108. Coupling that relative oscillating motion with the viscous resistance of damping fluid 94, the components of VRD assembly 90 resist the dynamic torque and absorb that energy. The thick, viscous damping fluid 94 heats up and transfers that heat out through spacer tube 46 and into the surrounding environment (atmosphere) in order to dissipate the energy resulting from the dynamic/oscillating torque. Thus, damper bar 92 itself provides differential motion, while the thick viscosity of fluid 94 provides resistance, thereby achieving the desired damping effect.
[0045] The VRD assembly 90 described above with reference to
[0046] With the design and function of VRD assembly 90 described herein, two separate components of torque are in play: (1) steady torque, also referred to as useful power, and (2) dynamic torque, also referred to as oscillation (repeatedly increasing and decreasing torque). By the addition of damper bar 92 and its related elements and features, only the dynamic/oscillating torque is transferred down into damper bar 92, which filters it out, while the steady/useful torque is transferred to the load equipment. VRD assembly 90 is particularly advantageous in that it can adapt an existing coupling (e.g., flexible spacer coupling 40, spacer tube 46, etc.) to provide the desired dynamic/oscillating torque damping capability with little modification and by only adding a few additional components to the existing coupling design. Thus, VRD assembly 90 provides a relatively simple yet elegant solution to the problem of filtering out dynamic/oscillating torque during operation of the motor.
[0047] In summary, VRD assembly 90 shown in
[0048] An alternative embodiment of an internal VRD assembly 140 with backup and seal cap features is described below with reference to
[0049]
[0050] Elements 154, 156, 158, 160 of damper bar 142 as shown in
[0051] First, as seen in FIGS, 8 and 10, VRD assembly 140 as shown in
[0052] Second, protection against over-torque is provided by a shunt 182, which is an overload device that allows some degree of twist in damper bar 142. When twisting of damper bar 142 reaches a limit of acceptability (a twist threshold), then shunt 182 engages to provide additional resistance to torque load, and thus prevents overload of spacer tube 144. In the modified example embodiment shown in
[0053] An additional element of this modified example embodiment of
[0054] An additional alternative embodiment of an internal VRD assembly 240 is described below with reference to
[0055]
[0056] VRD 240 may be similar to VRD 140 and include further modifications to damper bar 242 and cap 278. As shown in
[0057] In one embodiment, extended cap sidewall 279 may have a length substantially equal to the length of damper bar 242. First end 246 of damper bar 242 may include a stepped portion 247 such that extended cap sidewall 279 and stepped portion 247 form a planar surface. Dividing cavity 268 via extended cap sidewall 279 provides additional damping surfaces within, and effectively extends the range of damping of, the dam ping chamber.
[0058] Accordingly, example embodiments of the present invention described in detail above with reference to
[0059] From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the method and apparatus. It will be understood that certain features and sub combinations are of utility and may be employed without reference to other features and sub combinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
[0060] The constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. As used herein, the terms having and/or including and other terms of inclusion are terms indicative of inclusion rather than requirements.
[0061] While the invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof to adapt to particular situations without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope and spirit of the appended claims.