INTERNAL COMBUSTION ENGINE WITH CAMSHAFT VALVE PHASE VARIATION DEVICE
20220381161 · 2022-12-01
Inventors
Cpc classification
F01L1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0537
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A combustion engine for a vehicle includes a device for changing the timing of suction/relief valves with respect to the drive shaft. The device includes a first disc idly mounted to the camshaft and has a first side defining first slot tracks. A second disc is integral with the camshaft and includes second slot tracks facing the first side of the first disc. Drive elements transmit motion between the first disc and the second disc and each is accommodated between corresponding two of the partially facing tracks. As centrifugal forces caused by the rotation speed of the camshaft changes, each drive elements moves between a first reference position and a second reference position which are close to and far from the rotation axis of the camshaft, respectively. A phase changer device exerts a force which tends to oppose movement of said drive elements towards the second reference position.
Claims
1. An internal combustion engine for a motor vehicle having a ridable seat, wherein said engine comprises a drive shaft and a camshaft which controls a plurality of opening or relief valves, wherein said engine comprises a device for changing the timing of said valves with respect to said drive shaft, wherein said device comprises: a first disc idly mounted to said camshaft so as to rotate about the same rotation axis as said camshaft, wherein said first disc comprises a first side defining first tracks, each of which extends along a first reference direction; a second disc which is integral with said camshaft, wherein said second disc comprises second tracks facing said first side of said first disc, wherein each of said second tracks partially faces a corresponding first groove of said first disc and wherein each of said second tracks extends along a second reference direction which is different from said first direction; a plurality of drive elements for transmitting the motion between said first disc and said second disc, wherein said drive elements are interposed between said discs and wherein each drive element is accommodated between corresponding two of said partially facing tracks, and wherein as the centrifugal force caused by the rotation speed of said camshaft changes, each of said drive elements moves along said corresponding partially facing tracks between a first reference position and a second reference position which are close to and far from the rotation axis of said camshaft, respectively; axial preloading means which act on said first disc, thus preventing a translation of said first disc with respect to said second disc along a direction parallel to the rotation axis of said camshaft, wherein said device comprises means for retaining said drive elements, wherein said retaining means are operatively interposed between said first disc and said second disc and exert a force which tends to oppose the movement of said drive elements towards said second reference position, wherein said retaining means comprise: a discoidal element interposed between said first disc and said second disc so as to freely rotate with respect to each of said discs, wherein said discoidal element defines at least one opening crossed by said drive elements, wherein said at least one opening defines a plurality of guide surfaces, each of which comes into contact with a corresponding one of said drive elements during the movement between said reference positions; elastic means interposed between one of said discs and said discoidal element so as to exert a force on said discoidal element which keeps each of said guide surfaces in contact with said corresponding one of said drive elements.
2. The engine according to claim 1, wherein said engine comprises a distribution system for rotating said first disc, said distribution system comprising a first distribution wheel keyed onto said drive shaft, a second distribution wheel which is integral with said first disc, and a flexible drive element which connects the two distribution wheels so that the rotation of said drive shaft is transferred to said first disc.
3. The engine according to claim 2, wherein said engine comprises a sleeve body which is made in one piece with said first disc, wherein said first disc is defined at a first end of said sleeve body, which comprises a flange portion defined at a second end, said second distribution wheel being connected to said flange portion of said sleeve body.
4. The engine according to claim 3, wherein said reloading means comprise a cup spring which acts on said flange portion so as to push said sleeve body towards said second disc, wherein said cup spring is interposed between said flange portion and an adjusting screw which is coaxially screwed to an end of said camshaft so that the rotation of said screw causes a compression of said cup spring.
5. The engine according to claim 1, wherein said first disc comprises a ring gear for transmitting the rotation motion to a further camshaft or for receiving the rotation motion from a further camshaft, wherein said further camshaft is different from that to which said first disc is mounted.
6. The engine according to claim 1, wherein said discoidal element comprises an opening for each of said drive elements, wherein each opening defines a guide surface which at least partially extends according to a third straight reference direction which is tilted with respect to said first direction and said second direction.
7. The engine according to claim 1, wherein said elastic means comprise an elastic spring for each opening, wherein each elastic spring rests, with a first end thereof, on a first abutment surface defined by said discoidal element, and with a second end thereof, which is opposite to said first end, on a second abutment surface defined by said second disc.
8. The engine according to claim 7, wherein, for each spring, said corresponding first abutment surface is defined by a portion which axially emerges from a first side of said discoidal element facing said second disc, wherein, for each spring, said second abutment surface is defined instead by a first side of a seat defined on a side of said second disc facing said discoidal element, and wherein, for each spring, said axial portion is placed in said seat in a position close to a second side.
9. The engine according to claim 1, wherein said drive elements are balls made of metal material.
10. The engine according to claim 1, wherein said first tracks of said first disc have a tapered shape in an opposite direction to said second disc, and said second tracks of said second disc have a tapered shape in an opposite direction to said first disc.
Description
LIST OF DRAWINGS
[0031] Further features and advantages of the invention will become better apparent from a discussion of the following detailed description of some preferred, but not exclusive, embodiments of the engine according to the present invention, shown by way of non-limiting example, with the aid of the accompanying drawings, in which:
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[0046] The same numerals and reference letters in the Figures identify the same elements or components.
DETAILED DESCRIPTION
[0047] With reference to the mentioned Figures, the present invention relates to a combustion engine for a motor vehicle having a ridable seat, this term in general meaning a motorcycle or motor vehicle having two, three or four wheels, mainly intended to transport people.
[0048] Engine 1 according to the invention comprises a first camshaft 10, rotating about a first rotation axis 101, and a second camshaft 20, rotating about a second rotation axis 102, for controlling a plurality of suction valves 110 and a plurality of suction valves 210, respectively. Engine 1 also comprises a device 2 for changing the timing of the valves 110, 210 of one of the two camshafts 10, 20 with respect to the drive shaft. The drive shaft is not shown in the accompanying Figures, rather is diagrammatically indicated by an axis having reference numeral 300. Device 2 is also indicated by the term “phase changer 2” or “phase changer device 2” in the continuation of the description.
[0049] In the embodiment shown in
[0050] The phase changer device 2 is described in the following description while mainly referencing the first camshaft 10, which is also indicated by the more general term “camshaft 10”. In reference to the components of the phase changer 2, the terms “axial” and “axially” refer to distances, thicknesses and/or positions assessed along the rotation axis 101 of the first camshaft 10.
[0051] According to the invention, the phase changer 2 comprises a first disc 11 mounted idly and coaxial to the camshaft 10 so that the first disc 11 and camshaft 10 rotate about the same rotation axis 101. Being “idle”, the first disc 11 keeps a degree of freedom of rotation with respect to camshaft 10, and vice versa. Thereby, camshaft 10 can rotate with respect to the first disc 11 about the first rotation axis 101 so as to change the timing of the valves, as better described below.
[0052] The first disc 11 comprises a first side 11A on which first tracks 31 are defined, in particular slot-shaped grooves (see, for example
[0053] The phase changer device 2 also comprises a second disc 12 connected to camshaft 10 so as to rotate integrally thereto about the first rotation axis 101. For this purpose, according to a preferred embodiment shown in the Figures, the second disc 12 is made in one piece with camshaft 10. Alternatively, the second disc 12 could be made independently from camshaft 10 and then rigidly keyed thereto (for example, through a key connection).
[0054] In any case, the second disc 12 also comprises a plurality of second tracks, in particular slot-shaped grooves, hereinafter indicated as second grooves 32, which extend along a second reference direction (indicated by R2 in the Figures). The second grooves 32 may be defined on one side 12A of the second disc 12 alone, i.e. according to a similar solution to that described above for the first disc 11, or alternatively axially pass through the thickness of the second disc 12, as in the solution shown in the Figures (see, for example
[0055] In any event, the two discs 11, 12 are axially placed on camshaft 10 and angularly arranged about the rotation axis 101 so that each of the second grooves 32 at least partially faces a corresponding one of said first grooves 31. Therefore, the number of the second grooves 32 preferably corresponds to those of the first grooves 31. Moreover, the second grooves 32 are defined so that the second direction R2 for each of them is tilted with respect to the first direction R1 of the corresponding first groove 31 which it partially faces. The different inclination of the reference directions R1 and R2 is clearly shown in
[0056] For the purposes of the present invention, the term “slot” means a shape of the (first and second) grooves in which straight opposite stretches and two curved parts which are opposite and have the same radius of curvature are identified.
[0057] The phase changer 2 comprises a plurality of drive elements 40, each of which being interposed between the two discs 11, 12 indicated above. More precisely, each drive element 40 is accommodated between one of said first grooves 31 and a corresponding one of said second grooves 32 partially facing it. The drive elements 40 serve the purpose of transmitting the rotation motion from the first disc 11 to the second disc 12, i.e. to camshaft 10, which is integral with the second disc 12. According to the invention, the phase changer 2 comprises preloading means 70 configured to preclude an axial movement of the first disc 11 with respect to the second disc 12, and therefore so as to keep the drive elements 40 between the two discs 11, 12, each in the two grooves (first groove 31 and corresponding groove 32) in which it is accommodated. A possible embodiment of the preloading means 70 is described later.
[0058] Overall, the two discs 11, 12 and the drive elements 40 configure a centrifugal phase changer 2. Therefore, following the increase of the centrifugal force caused by the increase of the rotation speed, each of the drive elements 40 moves outwardly (i.e. moving away from the rotation axis 101) along the two grooves 31, 32 overall defining a seat in which the same element is accommodated. In particular, such a movement occurs between a first reference position, which is close to the rotation axis 101, and a second reference position, which is far from the rotation axis 101. Each of the (first and second) positions indicated for each of the drive elements 40 preferably is defined by a corresponding end of the grooves 31, 32 in which the drive element 40 is accommodated. As described better later, upon a different inclination of the second direction R2, referring to the second grooves 32, with respect to the first direction R1, referring to the first grooves 31, the movement of the drive elements 40 from the first reference position to the second reference position causes a relative rotation of the second disc 12 (and therefore of camshaft 10) with respect to the first disc 11. Such a relative rotation translates into a change of the timing of the valves 110 of camshaft 10 with respect to the drive shaft 300.
[0059] The present invention is characterized in that said phase changer 2 comprises means 6 for retaining the drive elements 40 interposed between the first disc 11 and the second disc 12. Such retaining means 6 act on the drive elements 40, exerting on each of them a force which tends to push the drive element 40 towards the first position indicated above (i.e. towards the rotation axis 101). It has been shown how the employment of retaining means 6 allows to recover the clearances between the drive elements 40 and the grooves 31, 32, thus making the transmission more efficient. With respect to centrifugal changer of the known type, the employment of the retaining means 6 allows to reduce the number of drive elements 40, and therefore of the grooves 31, 32. Overall, this results in a simplification of the structure of the discs, and therefore in a reduction of the costs associated with manufacturing and assembling the engine.
[0060] According to a possible embodiment shown in
[0061] It is worth noting that the distribution system 5 could be configured to transmit the rotation to the second camshaft 20 as well. As indicated above, in a possible embodiment, a further device (similar to that described above for the first shaft) for changing the phase of the relief valves could be associated with the second camshaft 20. Therefore, the first disc of this further device could also be actuated by the distribution system of the engine.
[0062] According to the embodiment (shown, for example in
[0063] In a possible embodiment thereof, the above-indicated preloading means 70 comprise a cup spring 71 which acts on the flange portion 61 of the sleeve body 62 so as to push the latter towards the second disc 12. The cup spring 71 is interposed between the flange portion 61 and an adjusting screw 72 which coaxially screws to the end of camshaft 10, about which the flange portion 61 is arranged. Closing screw 72 results in the compression of the cup spring 71, and therefore in an axial force which opposes the first disc 11 from moving away from the second disc 12.
[0064] Other embodiments of the preloading means which are structurally different but functionally equivalent to that described above are in any case considered to fall within the scope of the present invention.
[0065] According to a preferred embodiment shown in the Figures, the first disc 11 comprises ring gear 111 for transmitting the rotation motion to a further camshaft, which is different from that to which the same first disc 11 is mounted. The ring gear 111 preferably is made in one piece with the first disc 11 so that the same takes the configuration ascribable to a gearwheel.
[0066] In the case shown in
[0067]
[0068] For the purposes of the present invention, it is worth noting that the first disc 11 performs the function of “driving disc” of the second disc 12. In any event, the rotation of the first disc 11 is caused by a component which is external to the camshaft (10 or 20) to which the same driving disc is mounted. In the embodiment shown in
[0069] It is also worth noting how the embodiment in
[0070] According to a preferred embodiment shown in
[0071] In this embodiment, the retaining means 6 also comprise elastic means (springs 16) interposed between one of the two discs 11, 12 and the discoidal element 15 so as to exert a force on the discoidal element 15 which keeps each guide surface 45 in constant contact with the corresponding drive element 40. Due to the shape thereof and to the action of the elastic means 16, each guide surface 45 exerts an opposing action to the movement of the element itself on the corresponding drive element 40. This action allows to recover the existing clearances between the drive elements 40 and the grooves 31, 32 while stabilizing the movement of the same elements so as to ensure a stable operation of device 2.
[0072] In detail, the shape of each guide surface 45 also defines the timing changer law of the valves. In particular, the shape itself of the guide surfaces in the openings, i.e. the inner shape itself of the openings, may be adapted as a function of the type of engine to which it is applied, thus generating a different timing of the valves. Indeed, the interposition of the disc with the openings creates a specific mechanical adjustment of the timing because the suitably shaped openings cause a law of movement of the balls, for example as a function of the revolution speed. For example, the opening may be shaped so that the balls are withheld stationary by the shape of the guide surfaces if a first revolution speed is not exceeded. Once such a rotation speed is exceeded, the balls instead move, so that a determined speed is always kept as a function of the shape of the guide surface, and so on. Multiple guide surfaces may be obtained in a single opening, a plurality of guide stretches, each defining a respective law to have the balls follow so as to therefore cause a dedicated change of the timing.
[0073] This system is quite evolved with respect to systems of the known art in which the timing is a direct and exclusive function of the type of spring and weight of the employed masses in contact with the springs.
[0074] In an embodiment, the discoidal element 15 comprises an opening 41 for each drive element 40. Each opening 41 defines a guide surface 45 substantially configured like a “half slot”, this term meaning a shape which is missing one of the rectilinear stretches with respect to the “slot” shape. The slot shape is characterized by a third straight reference direction (indicated by R3) (parallel to the straight stretch of the shape) which is tilted with respect to the first direction R1 and the second direction R2, as can be deduced from the comparison between the sectional views 13 to 15. The elastic means preferably comprise an elastic spring 16 for each opening 41, and therefore for each drive element 40. Each elastic spring 16 rests, with a first end 16A thereof, on a first abutment surface 48 defined by the discoidal element 15, and with a second end 16B thereof, which is opposite to said first end, on a second abutment surface 49 defined by the second disc 12. Each spring 16 therefore is operatively placed between the discoidal element 15 and the second disc 12. Each spring 16 preferably remains at least partially accommodated in a part of the corresponding opening 41.
[0075] Again according to a preferred embodiment, for each spring, the corresponding first abutment surface 48 16 is defined by a portion 18 which axially emerges from a first side 15A of the discoidal element 15 facing the second disc 12. For each spring, the second abutment surface 49 16 instead is defined by a first side 35A of a seat 35 defined on side 12A of the second disc 12 facing the discoidal element 15 (see
[0076] It has been shown how, in addition to allowing the positioning of each spring 16, this solution also advantageously facilitates the assembly operations of the phase changer device 45. Indeed, the opposite sides (35A and 35B) of seat 35 and the axial portions 18 as a whole define an advantageous system of physical references for the mutual positioning of the respective components.
[0077] In the possible, but not exclusive, embodiment shown in the Figures, seat 35 may axially pass through the whole thickness of the second disc 12. Alternatively, the seats 35 could be blind. The surfaces defining all the sides of seat 35 preferably extend axially.
[0078] According to a preferred embodiment of the invention, the drive elements 40 are balls made of metal material. Therefore, the term “balls 40” will also be used to mean the drive elements in the continuation. However, the possibility of using drive elements in the form of rollers instead of balls falls within the scope of the present invention.
[0079] According to one embodiment, the first grooves 31 of the first disc 11 have a tapered shape in the opposite direction to the second disc 12, while the second grooves 32 of the second disc 12 have a tapered shape in the opposite direction to the first disc 11. In essence, the related grooves 31, 32 for both discs 11, 12 have tilted sides 31B, 32B (i.e. which do not extend parallel axial) on which the corresponding ball 40 continuously rests.
[0080] In this regard,
[0081] The sectional views of
[0082] In the section in
[0083] The sectional view in
[0084] The sectional view in
[0085] Again with reference to
[0086]
[0087] Angle α in
[0088] The sectional views of
[0089] With reference to
[0090] It is worth noting that camshaft 10 in
[0091] Simultaneously to the relative rotation between the two discs 11, 12, a relative rotation of the discoidal element 15 is generated with respect to the two discs 11, 12 between which it is interposed as the rotation speed increases. In particular, the relative movement of the discoidal element 15 with respect to the second disc 12 causes a compression of the springs 16, which can be seen from the comparison between
[0092] It is worth noting that the direction in which the relative rotation occurs between the two discs 11, 12 on the one hand and the relative rotation between the discoidal element 15 and the same two discs 11, 12 on the other depends on the above-indicated different inclination assigned to the reference directions R1, R2 and R3. In the case shown in the Figures, the two discs 11, 12 and the discoidal element 15 form a single system rotating about the same rotation axis 101. Assuming a clockwise rotation of the first disc 11 (indicated by arrow W1), the relative rotation of the second disc 12 with respect to the first disc 11 also occurs in clockwise direction, while the relative rotation of the discoidal element 15 with respect to the first disc 11 occurs in counterclockwise direction. The entity of the relative rotation between the discs 11, 12 depends on the angle (indicated by θ.sub.1) between the reference directions R1 and R2, while the entity of the relative rotation between the discoidal element 15 and the two discs 11, 12 depends on the angle (indicated by θ.sub.2) between direction R3 and direction R1.
[0093] The above-described technical solutions allow the tasks and preset objects to be fulfilled. In particular, using the retaining means opposing the movement of the drive elements advantageously allows a reduction of the number of the elements themselves and a significant simplification of the structure of the components of the phase changer device. In addition to this, due to the configuration of the phase changer device, the feature of the phase change advantageously is defined by the configuration assigned to the retaining means 6. With reference to the case shown in the Figures, such a feature is defined by the load of the elastic means and the shape of the guide surfaces of the discoidal element which radially contains the balls, defining the position thereof. In a different manner from the known solutions, if a different feature of the timing is required, it is sufficient to modify the structure of the retaining means without acting on the structure of the two discs, with apparent advantages in terms of costs. Finally, the configuration of the phase changer device allows a significant simplification of the preloading means which are not to have a complex elastic feature, contrarily to that instead required in the known solutions.