VAPORIZER CARTRIDGE AND INHALER COMPRISING SUCH A VAPORIZER CARTRIDGE
20220378098 · 2022-12-01
Inventors
Cpc classification
A24F40/42
HUMAN NECESSITIES
A61M15/06
HUMAN NECESSITIES
A61M2205/21
HUMAN NECESSITIES
A24F7/00
HUMAN NECESSITIES
International classification
A24F40/42
HUMAN NECESSITIES
Abstract
A vaporizer cartridge of an inhaler has a liquid storage tank and a hollow body with a continuous air flow channel. The storage tank has an access opening to the air flow channel. A vaporizer unit extends over the entire access opening and is arranged in the region of the access opening. The vaporizer unit has a wick member towards the storage tank and a heating member towards the air flow channel. The vaporizer unit is liquid-permeable such that liquid is conveyed at least initially from the tank through the vaporizer unit to the channel in a capillary manner. The interior of the tank is structurally divided into fluidically coupled main and auxiliary volume. Only the auxiliary volume is in direct contact with the vaporizer unit, such that the liquid from the main volume contacts the wick member solely via the auxiliary volume. An inhaler may include the vaporizer cartridge.
Claims
1-18. (canceled)
19. A vaporizer cartridge as part of an inhaler, comprising: at least one storage tank for receiving and storing a liquid; at least one hollow body with a continuous air flow channel; the storage tank having an access opening to the air flow channel; a vaporizer unit extending over an entirety of the access opening and arranged in a region of the access opening, said vaporizer unit having a wick member directed towards the storage tank and a heating member directed towards the air flow channel, wherein the vaporizer unit is liquid-permeable such that the liquid is at least initially conveyed out of the storage tank through the vaporizer unit in a direction of the air flow channel in a capillary manner; wherein an interior of the storage tank is structurally divided into a main volume and at least one auxiliary volume, the main volume and the auxiliary volume being fluidically coupled together, and only the auxiliary volume being in direct contact with the vaporizer unit such that the liquid from the main volume is brought into contact with the wick member solely and necessarily via the auxiliary volume.
20. A vaporizer cartridge according to claim 19, wherein the interior of the storage tank is divided by a separating wall into the main volume and at least one auxiliary volume, wherein the auxiliary volume is in fluid connection with the main volume for receiving liquid therefrom.
21. A vaporizer cartridge according to claim 19, wherein the auxiliary volume forms a temporary reservoir and establishes a fluid connection between the main volume and the wick member of the vaporizer unit.
22. A vaporizer cartridge according to claim 21, wherein the temporary reservoir shields the wick member from the main volume with the exception of at least one access opening establishing the fluid connection between the auxiliary volume and the main volume.
23. A vaporizer cartridge according to claim 19, further comprising: a tank shell forming the main volume of the storage tank; an adaptor forming a receiving chamber for forming the auxiliary volume of the storage tank as a temporary reservoir within the main volume; and a channel element as a hollow body forming the air flow channel or parts thereof.
24. A vaporizer cartridge according to claim 23, further comprising: a carrier element having a through-channel for forming the air flow channel or parts thereof and a recess for receiving the vaporizer unit; wherein the carrier element and the vaporizer unit form a structural unit which is arranged inside the receiving chamber of the adaptor in a sealing manner with respect to the environment.
25. A vaporizer cartridge according to claim 24, wherein the auxiliary volume forming the temporary reservoir is defined by an inner surface of the receiving chamber of the adaptor directed away from the main volume of the storage tank and an outer surface of the structural unit formed by the vaporizer unit and the carrier element, wherein the inner surface of the receiving chamber of the adaptor is configured and adapted to form the auxiliary volume at least partially spaced apart from the outer surface of the structural unit.
26. A vaporizer cartridge according to claim 24, wherein the carrier element and the channel element form a continuous vent with the air flow channel through a whole of the vaporizer cartridge, the carrier element and the channel element being connected to each other in a sealing manner.
27. A vaporizer cartridge according to claim 23, further comprising at least one riser starting from the auxiliary volume and protruding into the main volume to form a fluid connection.
28. A vaporizer cartridge according to claim 27, wherein a free end of the riser comprises at least one flow channel for receiving liquid from the main volume and is configured at a distance from the tank shell of the storage tank which defines the main volume.
29. A vaporizer cartridge according to claim 28, further comprising a valve element arranged within the flow channel of the riser, wherein the valve element enables the inflow of liquid from the main volume into the auxiliary volume and impedes an outflow of liquid from the auxiliary volume into the main volume.
30. A vaporizer cartridge according to claim 27, wherein each of the at least one riser is oriented substantially parallel to the air flow channel.
31. A vaporizer cartridge according to claim 23, wherein the tank shell has an end face on a mouthpiece side and an end face on a base side, both end faces being closed by a cover element in a sealing manner, at least one of the cover elements being releasably fastened to the tank shell for filling the storage tank.
32. A vaporizer cartridge according to claim 31, wherein the cover element arranged on the base side is releasably connected to the tank shell.
33. A vaporizer cartridge according to claim 31, wherein the mouthpiece-side cover element is formed integrally with the tank shell and the mouthpiece-side cover element is shaped as a mouthpiece.
34. A vaporizer cartridge according to claim 31, wherein the adaptor has and/or, together with the tank shell and/or the cover elements, forms micro-holes and/or micro-openings through which liquid is conveyed from the main volume into the auxiliary volume.
35. A vaporizer cartridge according to claim 19, wherein the auxiliary volume is filled at least partially with a liquid-storing material
36. A vaporizer cartridge according to claim 35, wherein the liquid-storing material is granular grains.
37. An inhaler, configured and adapted for inhaling vapour enriched with active ingredients, comprising: at least one electronic control unit; a cartridge carrier comprising an energy source; and a vaporizer cartridge according to claim 19.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Further expedient and/or advantageous features and developments of the vaporizer cartridge and the inhaler emerge from the description. Especially preferred embodiments of the vaporizer cartridge and the inhaler are explained in greater detail with reference to the associated drawing. The drawing shows:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION OF THE INVENTION
[0040] The vaporizer cartridge shown in the drawing acts as part of an inhaler for inhaling vapour and/or aerosols of liquids enriched with active ingredients, e.g. nicotine, and accordingly is described in connection with an e-cigarette. The vaporizer cartridge and the inhaler can be used in the same way for inhaling vapour, enriched with medical active ingredients, from pharmaceutical and/or dietary supplement products.
[0041] The vaporizer cartridge 10 shown forms a part of an inhaler 11. For this purpose, the vaporizer cartridge 10 is configured and adapted for mechanical and electrical connection to a cartridge carrier 14 comprising at least one electronic control unit 12 and an energy source 13, wherein electrical contacts 15 lead from the vaporizer cartridge 10 to the cartridge carrier 14 for contacting electrically with the energy source 13 (see
[0042] The vaporizer cartridge 10 as part of an inhaler 11 shown in
[0043] The hollow body 19 with its at least one air flow channel 20, two or more air flow channels 20 may also be provided, forms a suction channel/vent. The shape of the hollow body 19 can be almost arbitrary, as can the course of the air flow channel 20. What is crucial is that an inlet side E.sub.s of each air flow channel 20 is open to the environment, for example to allow air to be drawn in, and that an outlet side A.sub.s is open, for example, to allow a negative pressure to be created, in particular due to the sucking of a consumer. Open in this context means that the inlet side E and the outlet side A.sub.s are permeable to air. In the region of the access opening 21 between storage tank 17 and air flow channel 20, the vaporizer unit 22 forms a kind of liquid barrier which prevents liquid 18 from flowing from the storage tank 17 directly and as liquid 18 into the air flow channel 20. Regardless of the shape and configuration of the storage tank 17, two or more storage tanks 17 may also be provided, and of the hollow body 19 and of the arrangement/positioning of storage tank 17 to hollow body 19, the vaporizer unit 22 ensures that liquid 18 is necessarily guided out of the storage tank 17 towards the air flow channel 20 and is discharged as gas or vapour into the air flow channel 20 at the latest when it exits from the vaporizer unit 22.
[0044] This vaporizer cartridge 10 is characterised according to the invention in that the interior of the storage tank 17 is structurally divided into a main volume 25 and at least one auxiliary volume 26, the main volume 25 and the auxiliary volume 26 being fluidically coupled together and only the auxiliary volume 26 being in direct contact with the vaporizer unit 22, in such a manner that liquid 18 from the main volume 25 can be brought into contact with the wick member 23 solely and necessarily via the auxiliary volume 26.
[0045] On passing through the vaporizer unit 22 comprising the wick member 23 and the heating member 24, vapour and/or aerosol is formed from the liquid 18 of the storage tank 17 towards the air flow channel 20 during operation of the vaporizer cartridge 10, the porous structure of the wick member 23 having micro-channels and/or micro-openings, the wick member 23, for example, as a fibre wick formed from a plurality of interwoven/twisted threads/fibres, e.g. made of cotton or glass fibres, may be configured as a one-piece wick block consisting of ceramic materials, or as a wick member formed from granular grains, on the one hand forming a storage medium for liquid 18 and, on the other hand, representing a flow resistor. The flow direction of the liquid 18 is from the storage tank 17 through the vaporizer unit 22 towards the air flow channel 20.
[0046] The vaporizer cartridge 10 according to the invention, as a single-use item, may be a structural unit that contains the components of storage tank 17, hollow body 19 and vaporizer unit 22. The vaporizer cartridge 10 may also be configured in multiple parts, the components of the vaporizer cartridge 10 being distributed between the single-use item and the multi-use item in such a manner that the storage tank 17, for example, is a single-use item that only results in the structural unit of the vaporizer cartridge 10 when it is brought together with a cartridge carrier 14, which may be a multi-use item and, in addition to the electronic control unit 12 and the energy source 13, may also comprise components of the vaporizer cartridge 10, such as the hollow body 19 and the vaporizer unit 22. Accordingly, the vaporizer cartridge 10 is defined by its components, namely storage tank 17, hollow body 19 with air flow channel 20, and vaporizer unit 22, and not by the constructional/structural assignment of the components to the multi-use or single-use item.
[0047] When taken on their own or in combination with each other, the features and developments described below illustrate preferred embodiments. It is expressly pointed out that features which are summarised in the claims and/or the description and/or the drawing or are described in a common embodiment can also further develop the vaporizer cartridge 10 described above in a functionally independent manner.
[0048] As in all preferred embodiments of the vaporizer cartridge 10 illustrated according to
[0049] Optionally and preferably, the vaporizer cartridge 10 comprises a tank shell 29 for forming the main volume 25 of the storage tank 17, an adaptor 31 forming a receiving chamber 30 for forming the auxiliary volume 26 of the storage tank 17 as a temporary reservoir within the main volume 25, as well as a channel element 32 as a hollow body 19 forming the air flow channel 20 or parts thereof. Particularly preferably, the tank shell 29 forms a cylindrical, tubular body, it being possible for the configuration of the outer and inner shape of the body to deviate in a like manner to its cross-sectional shape. The body formed by the tank shell 29 has two end faces, namely an end face B on the base side and an end face M on the mouthpiece side which are closed in a sealing manner by cover elements 33 or the like such that the liquid 18 is securely stored inside the storage tank 17. The adaptor 31, as separating wall 27 for structurally creating the temporary reservoir, may be configured as a separate component. In this case, the adaptor 31 is pushed onto or into the channel element 32 (see
[0050] The vaporizer cartridge 10 preferably further comprises a carrier element 34 which, on the one hand, has a through-channel 35 for forming the air flow channel 20 or parts thereof and, on the other hand, has a recess 36 for receiving the vaporizer unit 22, the carrier element 34 and the vaporizer unit 22 forming a structural unit which is arranged inside the receiving chamber 30 of the adaptor 31 in a sealing manner with respect to the environment. This unit, which is also referred to as the inside vaporizer unit, is arranged, on the one hand, at least partially, but in any case with the entire vaporizer unit 22, inside the receiving chamber 30 of the adaptor 31 and, on the other hand, is connected to the channel element 32. The carrier element 34 and the channel element 32 form a continuous vent 37 with the air flow channel 20 through the whole vaporizer cartridge 10, the carrier element 34 and the channel element 32 being connected to each other in a sealing manner. The sealing connection may be made, for example, by means of a one-piece configuration. Optionally, however, the carrier element 34 and the channel element 32 are separate components which are inserted into or pushed onto each other. A channel-like section 38 of the carrier element 34 is inserted into the channel element 32, a sealing element 39, for example in the form of a simple O-ring, being arranged between the channel-like section 38 of the carrier element 34 and the channel element 32. Optionally, the channel-like section 38 of the carrier element 34 may also be pushed onto the channel element 32 or be otherwise connected to it.
[0051] In the embodiments shown, the auxiliary volume 26 forming the temporary reservoir is defined by the inner surface I of the receiving chamber 30 of the adaptor 31 directed away from the main volume 25 of the storage tank 17 and the outer surface A of the structural unit formed by the vaporizer unit 22 and the carrier element 34, the inner surface I of the receiving chamber 30 of the adaptor 31 being configured and adapted to form the auxiliary volume 26 at least partially spaced apart from the outer surface A of the structural unit. The liquid 18 passes from the main volume 25 through the or each access opening 28 into the auxiliary volume 26 and is temporarily stored therein. In the embodiment according to
[0052] Likewise alternatively or cumulatively, in preferred embodiments of the vaporizer cartridge 10, at least one riser 44, which starts from the auxiliary volume 26 and protrudes into the main volume 25 to form a fluid connection, is configured and arranged (see, e.g.
[0053] In the embodiment according to
[0054] The embodiment according to
[0055] In the vaporizer cartridge 10 according to
[0056] In the vaporizer cartridge 10 according to
[0057] The auxiliary volume 26 may be at least partially filled with a liquid-storing material, preferably with granular grains. The entire auxiliary volume 26 if preferably filled, for example, by non-woven material or foam material or fibrous material or granular grains expanding the wick member 23. Instead of the O-rings described throughout as sealing elements, other common seals can also be used. The embodiments illustrated which do not have a riser 44 may, of course, be supplemented with such.
[0058]
[0059] The assembly of a vaporizer cartridge 10, in which the liquid 18 is filled into the storage tank 17 from end face B on the base side, is described by way of example with reference to
[0060] The assembly of a vaporizer cartridge 10 in which the liquid 18 is filled from end face M on the mouthpiece side is described by way of example with reference to
[0061] The operating principle of the inhaler 11 according to the invention, which comprises a vaporizer cartridge 10 according to the invention, is described by way of example with reference to an e-cigarette as inhaler 11, in particular with reference to
[0062] Due to the auxiliary volume 26, even when the main volume 25 is emptying or has emptied, a residue of liquid 18 is still stored temporarily and in close proximity and in contact with the wick member 23 such that a further continuous supply of the wick member 23 with liquid 18 is ensured at least for several inhalation puffs or vaporization processes.