Orientation specific luminaire
12038170 ยท 2024-07-16
Assignee
Inventors
Cpc classification
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Orientation specific lensed optics disposed over a light source of a luminaire illuminates vertical and horizontal surfaces regardless of the luminaire form. The luminaire is coupled to a mounting device and the mounting device is free to rotate about its vertical axis to align the luminaire with other like luminaires and/or room geometry while the mounting device is coupled to a structure above by a single point of attachment.
Claims
1. An orientation specific luminaire for illuminating a space from above an aisle, the orientation specific luminaire comprising: a housing that supports a lamp, the housing including a downward facing side that faces a floor of the aisle, and has a predetermined orientation set in relation to at least one of a longitudinal axis of the aisle and a first vertical surface that defines a first side of the aisle; the lamp, the lamp being supported by the downward facing side of the housing, the lamp including a plurality of light sources distributed across a planar structure, and a lens including a plurality of lens elements, the lens disposed over the plurality of light sources and directs light emitted from the plurality of light sources to provide directional light that illuminates a plurality of vertical illuminated subfields distributed along the first vertical surface and across a plurality of horizontal illuminated subfields distributed along the floor of the aisle, wherein wherein the directional light includes a first component of directional light that is directed toward and illuminates a horizontal illuminated subfield of the plurality of horizontal illuminated subfields, a second component of directional light that is directed toward and illuminates a first vertical illuminated subfield of the plurality of vertical illuminated subfields distributed along the first vertical surface, and the directional light having an illumination distribution over the plurality of vertical illuminated subfields with a peak illumination level occurring within the first vertical illuminated subfield at a height in an inclusive range, the inclusive range being 3 feet through 7 feet above the floor so as to correspond with an average eye level of an adult human.
2. An orientation specific luminaire of claim 1, wherein the lamp further comprising: a second plurality of light sources that illuminate a second plurality of horizontal illuminated subfields distributed along a portion of the floor.
3. An orientation specific luminaire of claim 2, further comprising: a second lens including a plurality of second lens elements disposed on a second planar structure, the second lens disposed over the second plurality of light sources and directs light emitted from the second plurality of light sources to provide second directional light that illuminates a second plurality of vertical illuminated subfields distributed along a second vertical surface that defines a second side of the aisle.
4. An orientation specific luminaire of claim 3, wherein the second directional light includes a component of the second directional light that is directed toward and illuminates a first vertical illuminated subfield of the second plurality of vertical illuminated subfields distributed along the second vertical surface, the second directional light having another illumination distribution over the second plurality of vertical illuminated subfields with another peak illumination level occurring within the first vertical illuminated subfield of the second plurality of vertical illuminated subfields at a height in the inclusive range of 3 feet through 7 feet above the floor.
5. The orientation specific luminaire of claim 1, wherein the plurality of light sources are arranged in a predetermined pattern on the planar structure.
6. The orientation specific luminaire of claim 5, wherein the planar structure being a printed circuit board having a surface that is at least one of crescent-shaped, polygonal-shaped, and U-shaped printed circuit board.
7. The orientation specific luminaire of claim 1, wherein the peak illumination level is no less than twice a lowest illumination level on the first vertical surface measured anywhere above or below where the peak illumination level is measured on the first vertical surface.
8. The orientation specific luminaire of claim 1, wherein the first component of directional light exits the luminaire at not more than 45? relative to a nadir of the luminaire.
9. The orientation specific luminaire of claim 1, wherein the second component of directional light includes light rays exceeding 45? from a nadir of the luminaire nadir height above the inclusive range.
10. The orientation specific luminaire of claim 1, wherein at least one light source of the plurality of light sources is positioned to illuminate a surface above the luminaire.
11. The orientation specific luminaire of claim 1, further comprising at least one of a reflector and a refractor coupled to the luminaire.
12. An orientation specific luminaire for illuminating a space from above an aisle, the orientation specific luminaire comprising: a housing that supports a lamp, the housing including a downward facing side that faces a floor of the aisle, and has an orientation that is set in relation to at least one of a longitudinal axis of the aisle and a first vertical surface that defines a first side of the aisle; a lamp that is supported by the downward facing side of the housing, the lamp including a plurality of light sources distributed across a planar structure, and a lens including a plurality of lens elements, the lens disposed over the plurality of light sources and directs light emitted from the plurality of light sources to provide directional light that illuminates a plurality of vertical illuminated subfields distributed along the first vertical surface and a plurality of horizontal illuminated subfields distributed along the floor of the aisle, wherein wherein the directional light includes a first component of directional light that is directed toward and illuminates a horizontal illuminated subfield of the plurality of horizontal illuminated subfields, a second component of directional light that is directed toward and illuminates a first vertical illuminated subfield of the plurality of vertical illuminated subfields distributed along the first vertical surface, and the housing is supported from an overhead structure by a single mechanical mounting device that is rotationally-adjustable to align the luminaire with at least one of the plurality of vertical illuminated subfields, the plurality of horizontal illuminated subfields, or an orientation of another luminaire disposed over the aisle.
13. The orientation specific luminaire of claim 12, wherein the luminaire is coupled to the single mechanical orientation mounting device by a pair of at least one cable and/or a chain.
14. The orientation specific luminaire of claim 12, further comprising at least one of two chains or two cables that couple the luminaire to the single mechanical orientation mounting device.
15. The orientation specific luminaire of claim 12, wherein a uniformity ratio between a highest illuminance and a lowest illuminance on the first vertical surface at a same location along the aisle and measured across a full height of the first vertical surface from the floor is not greater than 3:1.
16. The orientation specific luminaire of claim 12, wherein a light level intensity measured on the first vertical surface below 3 feet from the floor is no less than 0.6 of the light level intensity at 3 feet from the floor.
17. The orientation specific luminaire of claim 12, wherein an exit angle of a portion of the directional light that illuminates the floor is no greater than 45? with respect to nadir.
18. The orientation specific luminaire of claim 12, wherein exit angles of light that illuminates the first vertical surface below 7 feet from the floor do not exceed 45? with respect to nadir.
19. An orientation specific luminaire for illuminating a space from above an elongated space, the orientation specific luminaire comprising: a light source having at least two lamps that emit light downwardly, the lamps are coupled to at least one horizontal or substantially horizontal light source retaining surface, at least two optical lenses are disposed over the at least two lamps, light emitted by the at least two lamps is directed through the at least two optical lenses toward at least two different subfields of illumination located on a face of a single vertical surface within the elongated space, wherein a first optical lens of the at least two optical lenses directs at least a first portion of light toward a first subfield of illumination, the first subfield of illumination is located on a face of a vertical surface of the elongated space at a height in an inclusive range of 3 feet through 7 feet above the floor so as to correspond with an average eye level of an adult human, a second optical lens of the at least two optical lenses directs at least a second portion of light toward a second subfield of illumination located on the face of the vertical surface of the elongated space above and/or below the first target subfield of illumination wherein, an average light level intensity of the second subfield of illumination measured vertically at the face of the vertical surface is lower than an average light level of the first subfield of illumination, and an orientation of the specific orientation luminaire is set to correspond with the at least two optical lenses and to align with at least one of a longitudinal axis of an aisle below and an adjacent vertical surface, and light that exits the light source at an angle of 45? or higher with respect to nadir illuminates a portion of the adjacent vertical surface that exceeds 7 feet above the floor of the aisle.
20. The orientation specific luminaire of claim 19, wherein an average light level of a subfield of illumination in the inclusive range is no less than 50% of an average light level over the aisle adjacent to the face of the vertical surface measured at 3-0 above finish floor.
21. The orientation specific luminaire of claim 19, wherein an average light level on at least one subfield of illumination on a face of a vertical surface below the inclusive range is no less than 0.6 times an average light level in the inclusive range.
22. The orientation specific luminaire of claim 19, wherein an average light level on at least one subfield of illumination on a face of a vertical surface below the inclusive range is no less than 0.3 times an average light level above the inclusive range.
23. The orientation specific luminaire of claim 19, wherein an exit angle of light that exits the light source that illuminates a floor of the aisle is no greater than 45? from nadir.
24. The orientation specific luminaire of claim 19, further comprising a mechanical orientation device that is configured to set an orientation of the luminaire to one of a plurality of user-settable positions.
25. The orientation specific luminaire of claim 19, wherein the luminaire is suspended so as to return to an original position after being contacted by a moving object.
26. An orientation specific luminaire for illuminating a space from above an elongated space, the orientation specific luminaire comprising: a light source having a first lighting group having at least two first lamps that emit light downwardly, the at least two first lamps are coupled to at least one horizontal or substantially horizontal light source retaining surface, at least two first optical lenses are disposed over the at least two first lamps, light emitted by the at least two first lamps is directed through the at least two first optical lenses toward at least two different subfields of illumination located on a face of a first vertical surface within the elongated space, and a second lighting group having at least two second lamps that emit light downwardly, the at least two second lamps are coupled to at least one horizontal or substantially horizontal light source retaining surface, at least two second optical lenses disposed over the at least two second lamps, light emitted by the at least two second lamps is directed through the at least two second optical lenses toward at least two different subfields of illumination located on a face of a second vertical surface within the elongated space, the first vertical surface being on one side of a floor of the elongated space and the second vertical surface being on an opposite side of the floor, wherein the orientation specific luminaire is rotatable about a central vertical axis thereof to reorient light emitted by the at least two second lamps toward horizontal subfields of illumination disposed on an aisle floor surface, exit angles of light from the first lighting group that illuminate the first vertical surface in an inclusive range of 3 feet through 7 feet above the floor, as well as below the inclusive range, and exit angles of light from the second lighting group that illuminate the floor are no greater than 45? from nadir, and an average light level on first vertical surface in the inclusive range that is greater than an average light level on the vertical surface above and below the inclusive range.
27. The orientation specific luminaire of claim 26, wherein a first lamp of the at least two first lamps directs light toward a first subfield, and a second lamp of the at least two first lamps directs light toward a second subfield that is adjacent to the first subfield on the first vertical surface.
28. The orientation specific luminaire of claim 26, wherein light emitted over a first horizontal subfield of illumination on the first vertical surface overlaps at least a first vertical subfield of illumination that is disposed adjacent to the first horizontal subfield of illumination.
29. The orientation specific luminaire of claim 26, wherein a first lens of the at least two first lenses emits light that covers a larger subfield of illumination area on the first vertical surface in proximity to the luminaire than another subfield of illumination that is further from the luminaire.
30. The orientation specific luminaire of claim 26, further comprising at least one electronic device that is coupled to the luminaire housing, the at least one electronic device being a different electronic device than a light source, and includes a processing circuitry.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION WITH REFERENCE TO DRAWINGS
(12)
(13) In
(14) Briefly touching on the emergency egress light source 21,
(15) Briefly touching on the occupancy sensor/camera with transceiver 23, in at least one embodiment the occupancy sensor/camera with transceiver 23 include one or more processors that provide image detection, and can identify a forklift stopped in its vicinity and cause the light to dim under condition the forklift it detected. Dimming the light reduces the eye strain of the forklift operator and can help avoid injury and/or damage. Similarly, a communication device coupled to the forklift automatically or an operator of the forklift manually can direct a luminaire in the immediate vicinity to dim its output light intensity.
(16) Other electronic features that can be integrated with the electronic device housing 22 include at least one of, an indicator light 28 and a switch 27. In at least one embodiment the switch 27 can control at least one of, a lighting circuit, light output, power input to a light source, color temperature of a light source, and/or associated other device/s with the light source/s such as an up-light lighting component.
(17) The orientation specific luminaire 5 shown in
(18) Arrows in
(19) The illumination solution of the present embodiment employs a substantially horizontally disposed planar light emitting surface to illuminate both horizontal and vertical surfaces. Furthermore, the light delivered over the horizontal and vertical surfaces is precisely configured to fall where needed at the specified light level intensity. To achieve this fit, dedicated lensed optics are positioned above at least one LED lamp to direct light from the individual LEDs toward particular locations on the vertical surface. Overlap of separate light combine to provide a total luminance in respective subregions across the vertical surface.
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(21) The distribution pattern of LED lamps around the PCB 15 are typically printed in concentric arcs (portions of a ring) about the vertical central axis of the PCB. Another approach that can be useful in designing and forming the lensed optics placed above the LED lamps 3 is orthogonal printing. For illustration purposes, the LED lamps 3 shown on the left side PCB 15 are printed concentrically, while the LED lamps 3 shown on the right side PCB 15 are printed orthogonally (e.g., in a grid array).
(22) The PCB/s with the coupled LED lamps and lensed optics above can be scaled up/down. The assembly can be detached from the luminaire wherein the luminaire can be fitted with a different PCB lamp/optics arrangement. Such an arrangement can configure different luminaire mounting heights and/or aisle widths. The arrangement of LED lamps with their respective lensed optics can zone the lamps differently, employ different lamp size, color temperature, lamp chromaticity and input power.
(23) Further, each PCB can have at least one power circuit and where more than one circuit is used, each circuit can be controlled differently or in unison. For example, referring to dimming a portion of the luminaire 5 light during stocking, when a sensing device such as an occupancy sensor and/or the camera with transceiver 23 sends a signal to the luminaire, only the circuit illuminating the horizontal aisle surface 1 is dimmed or turned off while the racked vertical surface 2 is fully or partially illuminated. The transceiver can also be separate from the camera.
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(25) On a bottom side of the exposed heat sink 4, there are two partial PCB 15 sections with coupled light sources 3 that are shown to be coupled to the luminaire's heat sink 4. Two partial lensed optics 24 shown below the PCB's 15 are configured to be positioned below and in proximity to corresponding light sources 3. The lensed optics 24 is key for delivering the specified light levels onto designated surfaces.
(26) For this reason, both the orientation specific and the non-orientation specific lensed optics is/are designed by computer modeling, with design variables including at least one of, luminaire mounting height, luminaire spacing, the horizontal distance from the luminaire's nadir to a vertical illuminated surface, luminaire distance from targeted horizontal and/or vertical light levels, the light emitted uniformity ratio on the horizontal and/or vertical surfaces, directivity of respective lens, and output levels from each LED. Composite light levels (overlapping light from different LEDs and corresponding lenses) set the illumination level experienced at particular subregions on the vertical surface and horizontal surface of the aisleway.
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(28) The light sources 3 coupled to the PCB 15 can be energized by at least one circuit (not shown). The plurality of circuits can control the light emitted by an individual PCB 15 or individual lights on the PCB 15. For example, during off hours, LEDs that emit UV light can decontaminate a space. The PCB 15 with its coupled light sources 3 and lensed optics can be detachable and replaceable by different lensed optics 24 as needed.
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(31) The lensed optics 24 of the orientation specific and/or the non-orientation specific luminaire 5 can take any form. This also marks an optical design departure from art that provides generic light optical distribution by form of narrow, medium, and wide light pattern distribution. The lenses used with the luminaire 5 may be customized for an application while capable of illuminating at least one vertical and horizontal surface/s meeting light levels targeted.
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(35) The exemplary lens configurations show that the light delivery form of a luminaire is not contingent on the luminaire form but rather what the light level intensity is expected at the face of a horizontal and/or a vertical subfield of illumination.
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(37) The single point mount can eliminate the need for a secondary support structure (not shown), saving material costs and installation production time. The present embodiment includes an orientation specific luminaire 5 with orientation specific optics and a mechanical orientation device that enables orienting the luminaire 5 in relation to at least one of, the longitudinal axis of the racked aisle 10 and a vertical surface of a rack face 2.
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(39) For graphic clarity the present figure shows the light rays 16 extending away from the orientation specific luminaire across only one half of the racked aisle 40. The light rays 16 also show only one vertical slice of light rays 16 extending from the aisle floor 1 to the top tier of the racked surface 2. The light rays illuminating the targeted subfield of illumination can overlap their illumination coverage onto at least one adjacent subfield of illumination 8. It is noted that precisely overlapping the illumination coverage over the subfields of illumination 8 can improve the illumination uniformity of the entire field of illumination.
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(41) The mechanical orientation mounting device is configured for use with all luminaire forms requiring alignment, especially with luminaire lighting optical dispersion patterns that require an alignment with at least one of, a horizontal surface 1 and a vertical surface 2. In addition, in at least one embodiment, the mechanical orientation mounting device can include power or power and data conveyance circuit/s to the luminaire 5 and/or beyond (not shown).
(42) The mechanical orientation mounting device 9 can house a plug n' play power or power and data distribution device. Modular power or power and data conductors can then couple to the power/data distribution module from the exterior of the mechanical orientation mounting device 9 including a drop cable that can couple to the luminaire 5 (not shown). It is noted that the all in one system described above can provide luminaire orientation capability by a mono-point mounting device and power or power and data conveyance.
(43) The mechanical orientation mounting device 9 comprises two key elementsan alignment device flange 13 and a rotational disk 12. The alignment device flange 13 is affixed to the support structure 7 above. The rotational disk 12 is positioned above the alignment device flange 13 and is configured to rotate about the vertical central axis of the mechanical orientation mounting device 9.
(44) The rotational disk 12 at opposing sides of the flange 13 below, has elongated crescent shaped through bores arranged about the vertical central axis of the mechanical orientation mounting device (not shown). These elongated bores are configured to vertically align with through bores in the flange of the alignment device flange 13 (not shown).
(45) At least two suspension cables/chains 6 couple to the rotational disk 12. The suspension cables/chains 6 at their opposite sides couple to a luminaire 5.
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(49) The exit angles of the emitted light, the lens light dispersion optical pattern, and the LED lamp intensity are set in relation to the height 25 of the vertical surface 2 that the orientation specific luminaire 5 is tasked to illuminate.
(50) It is noted that the structure of the present embodiment re-directs light from a light source from a horizontal planar surface of the orientation specific luminaire 5 onto a vertical surface 2 of an elongated space, concentrating the light emitted along a horizontal band 19 at a specific height above a floor 30 while maintaining an excellent maximum to minimum uniformity ratio of 3:1 across the entire surface of the vertical surface 2.
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(52) Therefore, the eye coverage of an adult human looking straight at a vertical surface 2 of an elongated space illuminated by an orientation specific luminaire 5 falls on a higher vertical illuminance band extending across a portion of the vertical height 25 of the vertical surface 2. The vertical illuminance band width can vary based on the width of the horizontal aisle 1 and/or the placement of the orientation specific luminaire 5 above. However, the illumination ratios pertaining to the vertical illuminance on the vertical surface 2 of the elongated space can remain unchanged.
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(55) A scaled adult human traversing the horizontal surface of the elongated space aisle 1 is shown juxtaposed next to a high vertical surface 25. The vertical surface 2 represents a racked surface. The adult human eyes level 30 above the horizontal aisle surface is approximately 5-0 as shown in dashed line.
(56) The adult human cone of vision is approximately 60?. The eyes of an adult human looking straight at the rack 2 face perceive a vertical area centered at approximately the human eye level 30. The intense illuminance band extending the length of the vertical surface 2 face is formed by the adjacent surfaces above/below (dashed lines 19) the human eye level 30. The portion of the surface within the upper and lower dashed lines of horizontal band 19 is an illustration of the inclusive range.
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(60) The component tasked with illuminating the vertical surface 2 is further divided into two horizontal bands, one that illuminates vertical surfaces equal to or less than a 45? exit angle in relation to nadir, referred to herein as the low angle band, and the other band where the light exit angles in relation to nadir exceed 45? referred to herein as the high angle band. It is noted that the high angle band is higher than the eye level of an adult human 30.
(61) Further, a review of
ELEMENT LIST
(62) 1. Horizontal Aisle Surface/Floor 2. Vertical Surface/Rack Face 3. Light Source 4. Heat Sink 5. Orientation Specific Luminaire 6. Cable/Chain 7. Support Structure 8. Array Target/Subfield of Illumination 9. Mechanical Orientation Mounting Device 10. Racked Aisle 11. Extender Arm 12. Rotational Disk 13. Alignment Mechanical Device Flange 14. Reflector/Refractor 15. PCB 16. Light Ray 17. Power and/or Data Conductor 18. Alignment Bolt 19. Boundaries of inclusive range 20. Adult Human 21. Emergency Egress Light Source 22. Electronic Device Housing 23. Occupancy Sensor/Camera, with transceiver 24. Lensed Optics 25. Vertical Surface Height 27. Switch 28. Indicator Light 30. Adult Human Eye Level 31. Aisle Width 32. Luminaire Spacing 33. Luminaire Spacing Mid-point 35. Nadir 36. Luminaire Mounting Height 40. Elongated Space
(63) Obviously, numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the disclosure may be practiced otherwise than as specifically described herein.