FILTER ELEMENT, MOUTHPIECE AND COOLING ELEMENT
20220378088 · 2022-12-01
Assignee
Inventors
- Michael GREGG (Singapore, SG)
- Arief RAHMAN (Singapore, SG)
- Rosi Ana QOLBI (Singapore, SG)
- Sudirman WIDIARTO (Singapore, SG)
- Wuryanto BAKIN (Singapore, SG)
- Sulistyo WIDODO (Singapore, SG)
Cpc classification
A24D3/17
HUMAN NECESSITIES
A24D3/04
HUMAN NECESSITIES
A24D3/18
HUMAN NECESSITIES
International classification
A24D3/04
HUMAN NECESSITIES
A24D3/17
HUMAN NECESSITIES
Abstract
There is disclosed a mouth piece, filter element or cooling element 100 comprising: a longitudinally extending core of filtering material 102; one or more channels 104 extending longitudinally from an end of the core 102; wherein the or each channel 104 has a non-circular transverse cross section which varies in the longitudinal direction by rotating about a longitudinal axis I of the mouth piece, filter element or cooling element 100.
Claims
1. A mouth piece or filter element comprising: a longitudinally extending core of filtering material; one or more channels extending longitudinally from an end of the core; wherein the or each channel has a non-circular transverse cross section which varies in the longitudinal direction by rotating about a longitudinal axis of the mouth piece or filter element.
2. The mouthpiece or filter element according to claim 1, wherein the or each channel has a transverse cross section which is a modified circle having one or more protuberant portions extending towards the centre of the circle.
3. The mouthpiece or filter element according to claim 1, wherein the or each channel has a cross shaped or rectangular transverse cross section.
4. The mouth piece or filter element according to claim 1, wherein the inner surface of the or each channel comprises one or more ridges which extend helically about a longitudinal axis of the mouth piece or filter element.
5. A mouth piece or filter element comprising: a longitudinally extending core of filtering material; and one or more channels extending longitudinally from an end of the core, wherein the or each channel has an inner surface; wherein the inner surface of the or each channel comprises one or more ridges which extend helically about a longitudinal axis of the mouth piece or filter element.
6. The mouth piece or filter element according to claim 1, wherein the or each channel is defined by the filtering material.
7. The mouth piece or filter element according to claim 1, wherein the or each channel extends along the entire length of the core.
8. The mouth piece or filter element according to claim 4, wherein the one or more ridges extend along the entire length of the inner surface of the channel.
9. The mouth piece or filter element according to claim 4, wherein the one or more ridges are integrally formed with the inner surface of the channel.
10. The mouth piece or filter element according to claim 4, wherein the inner surface of the or each channel comprises two ridges.
11. The mouth piece or filter element according to claim 1, comprising two, three or four channels.
12. The mouth piece or filter element according to claim 1, wherein the circumference of the longitudinally extending core of filtering material is from 14 mm to 25 mm.
13. The mouth piece or filter element according to claim 1, wherein the longitudinally extending core of filtering material has a total denier from 20000 to 100000 g per 9000 m.
14. The mouth piece or filter element according to claim 1, wherein the filtering material comprises cellulose acetate.
15. The mouth piece or filter element according to claim 1, wherein the filtering material comprises a plasticiser.
16. A filter, comprising a filter element according to claim 1.
17. A filter according to claim 16, comprising a further filter element joined to the first filter element.
18. A filter according to claim 17, wherein the further filter element comprises an additive.
19. A filter according to claim 16, further comprising second filter element joined to the first filter element, wherein the second filter element comprises a longitudinally extending core of smoke filtering material and a capsule fully enclosed within the core of smoke filtering material, wherein the capsule comprises a smoke modifying agent.
20. A filter according to claim 16, wherein the or each channel has a cross shaped transverse cross section.
21. A multiple rod, comprising a plurality of mouthpieces or filter elements according to claim 1 joined end-to-end in a mirror image relationship.
22. A smoking article, comprising a mouthpiece or filter element according to claim 1, the mouthpiece or filter element being joined to a rod of smokable material.
23. A cooling element, comprising a longitudinally extending core of filtering material; and one or more channels extending longitudinally from an end of the core; wherein the or each channel has a non-circular transverse cross section which varies in the longitudinal direction by rotating about a longitudinal axis of the cooling element.
24. A cooling element comprising: a longitudinally extending core of filtering material; and one or more channels extending longitudinally from an end of the core, the or each channel having an inner surface; wherein the inner surface of the or each channel comprises one or more ridges which extend helically about a longitudinal axis of the cooling element.
25. A heated aerosol generating system comprising the cooling element according to claim 23.
26. A method of making a mouthpiece, filter element or cooling element comprising: drawing filtering material through a shaping element to form a longitudinally extending core of filtering material, wherein the shaping element comprises one or more rotating rods having a non-circular transverse cross section, the or each rotating rod forming one or more channels within the core of filtering material, wherein the or each channel has a transverse cross section that varies in the longitudinal direction by rotating about a longitudinal axis of the mouth piece, filter element or cooling element.
27. The method according to claim 26, wherein the or each rod comprises one or more grooves which form one or more ridges on the inner surface of the or each channel, the one or more ridges extending helically about a longitudinal axis of the mouth piece, filter element or cooling element.
28. A method according to claim 26, wherein the filtering material comprises a plasticiser.
29. A method according to claim 26, wherein heat is applied to the filtering material as it passes through the shaping element.
30. The mouth piece or filter element according to claim 5, wherein the or each channel is defined by the filtering material.
31. The mouth piece or filter element according to claim 5, wherein the or each channel extends along the entire length of the core.
32. The mouth piece or filter element according to claim 5, wherein the one or more ridges extend along the entire length of the inner surface of the channel.
33. The mouth piece or filter element according to claim 5, wherein the one or more ridges are integrally formed with the inner surface of the channel.
34. The mouth piece or filter element according to claim 5, wherein the inner surface of the or each channel comprises two ridges.
35. The mouth piece or filter element according to claim 5, comprising two, three or four channels.
36. The mouth piece or filter element according to claim 5, wherein the circumference of the longitudinally extending core of filtering material is from 14 mm to 25 mm.
37. The mouth piece or filter element according to claim 5, wherein the longitudinally extending core of filtering material has a total denier from 20000 to 100000 g per 9000 m.
38. The mouth piece or filter element according to claim 5, wherein the filtering material comprises cellulose acetate.
39. The mouth piece or filter element according to claim 5, wherein the filtering material comprises a plasticiser.
40. A filter, comprising a filter element according to claim 5.
41. A filter according to claim 40, comprising a further filter element joined to the first filter element.
42. A filter according to claim 41, wherein the further filter element comprises an additive.
43. A filter according to claim 40, comprising a first filter element according to claim 5 and a second filter element joined to the first filter element, wherein the second filter element comprises a longitudinally extending core of smoke filtering material and a capsule fully enclosed within the core of smoke filtering material, wherein the capsule comprises a smoke modifying agent.
44. A filter according to claim 40, wherein the or each channel has a cross shaped transverse cross section.
45. A multiple rod, comprising a plurality of mouthpieces or filter elements according to claim 5 joined end-to-end in a mirror image relationship.
46. A smoking article, comprising a filter according to claim 16, the filter being joined to a rod of smokable material.
47. A smoking article, comprising a mouthpiece or filter element according to claim 5, the mouthpiece or filter element being joined to a rod of smokable material.
48. A smoking article, comprising a filter according to claim 40, the filter being joined to a rod of smokable material.
Description
[0109] Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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[0124] As shown in
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[0127] The ridges 110 extend helically with respect to the longitudinal axis (I) of the mouth piece, filter element or cooling element, so the position of the ridge with respect to the circumference of the channel varies along the length of the filter element, mouthpiece or cooling element. Such a non-uniform transverse cross section along the length of the filter element or mouth piece provides further anti-counterfeiting properties.
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[0134] Any of the mouthpieces or filter elements illustrated in
[0135] During use, smoke travels through the mouthpiece or filter element, and the smoke takes a helical path within the channel which means that smoke emerging from the mouthpiece or filter element will continues to follow a helical path, for example in the mouth of the user. The helical path taken by the smoke affects the mouthfeel of the smoke, as described in further detail in the examples that are set out below.
[0136] The cooling element may form part of a heated aerosol generating system which may form part of a non-combustible product, such a heated tobacco product. A heated aerosol generating system typically includes a heating element, a power source, a rod of tobacco, one or more cooling elements and a mouthpiece. The cooling element described herein may be incorporated into the heated aerosol generating system between the mouthpiece and the tobacco rod. During use, the heating element heats the rod of tobacco to form an aerosol. The aerosol then passes into the cooling element and is cooled by the cooling element. Due to the configuration of the channel, the aerosol takes a helically path through the cooling element which reduces the temperature of the aerosol.
[0137] The filter elements, mouthpieces and cooling elements shown in
[0138] Continuously advancing plasticised tow is drawn into a shaping element. The shaping element includes a substantially cylindrical chamber in which a rod (mandrel) protrudes.
[0139] The shape of the rod determines the cross sectional shape of the channel. For example, the rod used to make the mouthpiece, filter element or cooling element shown in
[0140] In the case of a mouthpiece, filter element or cooling element as shown in
[0141] The chamber also includes steam inlets for enabling superheated steam to pass into the chamber. The rod is connected to an external motor which causes the rod to rotate.
[0142] As the plasticised tow advances into the chamber, the tow is shaped into a longitudinally extending cylindrical core by the internal walls of the chamber. The chamber acts as a die. While the tow is being shaped by the internal walls of the chamber, the tow is forced around the rod, such that a channel is formed within the core, the channel being defined by the filtering material. The channel shape is defined by the rod as explained above. Rotation of the rod, as the filtering material passes through the chamber, forms a longitudinally extending channel in which the channel cross section varies in the longitudinal direction by rotating about the central longitudinal axis of the channel. In the case of a rod which includes grooves, such as used to make the mouthpiece, filter element or cooling element shown in
[0143] In the case of a cross shaped rod, the rod forms a channel having a cross shaped cross section. As the rod rotates, a substantially cylindrical channel is formed within the core and the triangular gap between adjacent prongs of the cross shaped rod form ridges on the inner surface of the channel.
[0144] In the case of a rod having a rectangular cross section, rotation of the rod means that the cross section of the channel will vary in the longitudinal direction by rotation along the longitudinal length of the core.
[0145] The diameter of the channel at its widest point may be varied by changing the diameter of the rod at its widest point. Similarly, the diameter of the core of filtering material may be varied by modifying the diameter of the cylindrical chamber. If a channel is desired which does not include ridges extending along its entire length, then the rod can be modified to include grooves which do not extend along the entire length of the rod.
[0146] Superheated steam enters the chamber via the inlet and heats the plasticised tow. The action of heat acts to cure the plasticised tow and thereby hardens the filtering material, such that it retains its shape after leaving the shaping element.
[0147] The filtering material exits the shaping element in the form of a substantially cylindrical longitudinally extending core, which includes a longitudinally extending channel within the core. In the case of a rod which includes two grooves, the channel includes two ridges which extend helically along the inner surface of channel about the longitudinal axis of the channel.
[0148] The tow may be plasticised as part of the above process before the tow enters the shaping element, for example the continually advancing tow may be sprayed with plasticiser at a plasticising station positioned before the shaping element. Alternatively, the plasticiser may be pre-applied to the tow in a separate process.
[0149] The substantially cylindrical longitudinally extending core may be further treated with steam and then cooled by a series of air jets and the substantially cylindrical longitudinally extending core is cut to form a series of individual filter elements, mouth pieces or cooling elements.
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[0151] As is shown in the cutaway portion of
[0152] The multi-segment filter 700 also includes a second filter element 710. The second filter element 710 includes a longitudinally extending core of filtering material 720. As is shown in the second cutaway portion of
[0153] The second filter element may be made according to standard methods known in the art. The first filter element and second filter element may be joined and wrapped using standard manufacturing methods known in the art.
EXAMPLES
Example 1
[0154] Four filtered cigarettes including a filter element according to the present invention were prepared along with four control filtered cigarettes. The filtered cigarettes according to the present invention were prepared based on a standard commercially available Kretec (clove flavoured) tobacco cigarette. The standard 27 mm mono cellulose acetate filter was removed from the cigarette and replaced with a multi-segment filter according to the present invention. The multi-segment filter of the present invention included a 20 mm section of the removed standard mono cellulose acetate filter joined to a filter element of the present invention which was 7 mm in length.
[0155] The control cigarettes included a multi-segment filter including a 20 mm mono cellulose acetate filter joined to a 7 mm standard tube filter.
[0156] The filtered cigarettes were smoked by four users. The users reported that compared to the control cigarette, the filtered cigarettes which included filter elements of the present invention produced tobacco smoke which had a spicier taste, and was more evenly dispersed in the mouth. The users reported that the control cigarettes, which included a standard tube filter element, produced smoke which was concentrated on the tongue.
Example 2
[0157] Filtered cigarettes were assembled which included a single filter element as shown in
[0158] Filtered cigarettes were assembled which included a single standard tube filter element which included a channel having a continuous transverse cross section.
[0159] Each type of filtered cigarette were tested by smoking under standard conditions and the total nicotine free dry particulate matter (NFDPM) yield was measured (according to standards ISOIS017025, IS03308, IS04387).
[0160] The applicant found that the cigarettes which included the filter elements of the invention had a lower NFDPM yield than the cigarettes that included a single standard tube filter element.
Example 3
[0161] Filtered cigarettes were assembled. The filtered cigarettes included a multi-segment filter including a single 7 mm standard tube filter element joined to a 20 mm mono-acetate filter. The standard tube filter included a channel having a continuous transverse cross section. The multi-segment filter was joined to a tobacco rod. Further filtered cigarettes were assembled and included a multi-segment filter including either filter element A, B or C. Each of filter element A, B or C was 7 mm in length.
[0162] Filter element A is a single filter element as shown in
[0163] Filter element B is a single filter element as shown in
[0164] Filter element C is a single filter element as shown in
[0165] Total particulate matter (TPM) was measured for each of the tested filter elements. Total particulate matter in the mainstream smoke exiting the filter was measured by performing a smoking test under standard conditions using the method according to ISO 4387. Total particulate matter collected by the filter is measured using gravimetric analysis. The filter is also extracted using isopropanol and the extracted mixture analysed using gas chromatography coupled to a flame ionization detector (GC-FID) to determine the amount of nicotine. This analysis was carried out according to standard ISO10315. The extracted mixture was also analysed using gas chromatography coupled to a thermal conductivity detector (GC-TCD) to determine the amount of water. This analysis was carried out according to standard ISO10362.
[0166] The amount of Nicotine free dry particulate matter NFDPM (tar) is calculated by the following formula:
NFDPM=TPM−Nicotine−Water (mg/cig)
[0167] Tar and nicotine retention were calculated according to the following equations:
[0168] The amount of nicotine in the filter following smoking was measured according to the methods set out above. The amount of NFDPM in the filter following smoking was calculated as set out above.
[0169] The results of the NFDPM retention and Nicotine retention are summarised in table 1 below.
TABLE-US-00001 TABLE 2 NFDPM Nicotine retention retention Filter % % Standard tube filter element 32 34 Filter element A 36.5 32.5 Filter element B 39.5 36 Filter element C 36 34
[0170] As shown in table 1 above, the filters of the present invention (including Filter elements A, B and C) exhibited much higher NFDPM retention as compared to the standard tube filter. Additionally with the exception of filer element A, the filter elements of the invention demonstrated similar or higher nicotine retention compared to the standard tube filter.
Example 4
[0171] A cooling element according to the invention was prepared. The cooling element had a configuration as illustrated in
[0172] A comparative cooling element having a length of 18 mm was also formed from crimped polylactic acid (PLA) filter material.
[0173] The cooling element according to the invention and the comparative cooling element were each assembled into separate tobacco heated product devices and the devices were smoked using a linear smoking machine under conditions according to standard ISO20778.
[0174] The amount of hydroquinone, resorcinol and catechol in the vapour exiting the device was measured using high performance liquid chromatography (HPLC) with fluorescence detection (FLD).
[0175] The results from these tests are set out in table 2 below.
TABLE-US-00002 TABLE 2 Comparative Cooling cooling Parameter element A element Puffs 12 12 Hydroquinone/μg 2.53 4.03 Resorcinol/μg 0.77 0.90 Catechol/μg 4.67 11.09
[0176] As illustrated in table 2, the cooling element of the invention significantly reduced the quantities of hydroquinone, resorcinol and catechol present in the vapour exiting the device.