OPTICAL SYSTEM AND LITHOGRAPHY APPARATUS
20220382166 · 2022-12-01
Inventors
Cpc classification
G03F7/70266
PHYSICS
G02B26/0825
PHYSICS
G03F7/7085
PHYSICS
International classification
Abstract
An optical system comprises at least one mirror having a mirror body and a mirror surface, and at least one actuator device coupled to the mirror body and serving for deforming the mirror surface. The actuator device comprises at least one electrostrictive actuator element for generating a mechanical stress in the mirror body for deforming the mirror surface depending on an electrical drive voltage, and at least one electrostrictive sensor element for outputting a sensor signal depending on a deformation of the sensor element. The at least one sensor element is arranged directly adjacent to the actuator element and/or is arranged in such a way that it is configured at least partly for transferring the mechanical stress generated by the actuator element to the mirror body.
Claims
1. An optical system, comprising: a mirror, comprising: a mirror body; and a mirror surface; and an actuator device configured to deform the mirror surface, the actuator device comprising: an electrostrictive actuator element configured to produce mechanical stress in the mirror body to deform the mirror surface depending on an electrical drive voltage; an electrostrictive sensor element configured to output a sensor signal depending on a deformation of the electrostrictive sensor element, wherein: at least one of the following holds: the electrostrictive sensor element directly adjoins the electrostrictive actuator element; the electrostrictive sensor element is supported by a side of the mirror body facing away from the mirror surface and is separated from the mirror body by at least the electrostrictive actuator element; the electrostrictive sensor element is configured to at least partially set up to transfer the mechanical stress produced by the electrostrictive actuator element to the mirror body; and the actuator device is coupled to the mirror body so that the mirror surface is deformable depending on the electrical drive voltage; and the electrostrictive actuator element is supported by a side of the mirror body facing away from the mirror surface.
2. The optical system of claim 1, further comprising a closed-loop control unit configured to control the drive voltage depending on the sensor signal so that a predetermined mechanical stress in the mirror body is achieved.
3. The optical system of claim 2, wherein the actuator device comprises an assignment unit configured to assign a value of the output sensor signal to an achieved deformation of the mirror surface based on a calibration measurement, and the closed-loop control unit is configured to control the drive voltage depending on the assigned value and a predetermined deformation of the mirror surface.
4. The optical system of claim 1, wherein the electrostrictive actuator element and the electrostrictive sensor element define a monolithic element.
5. The optical system of claim 1, wherein the electrostrictive actuator element and the electrostrictive sensor element are integrated in a layer supported by the mirror on a side of the mirror body facing away from the mirror surface.
6. The optical system of claim 1, wherein, in a direction along a surface normal of the mirror surface, the electrostrictive sensor element is at least partially between the electrostrictive actuator element and the mirror body.
7. The optical system of claim 1, wherein the electrostrictive actuator element and the electrostrictive sensor element each comprises a layer comprising electrostrictive material.
8. The optical system of claim 7, wherein the electrostrictive actuator element comprises a plurality of layers comprising electrostrictive material, each layer comprises an assigned cathode and an assigned anode, and each layer is drivable with a respective drive voltage.
9. The optical system of claim 7, wherein the electrostrictive actuator element and the electrostrictive sensor element define a layer stack comprising at least two layers.
10. The optical system of claim 1, wherein: the actuator device comprises at least electrostrictive sensor elements; material compositions of the at least two electrostrictive sensor elements differ from each other; and each of the at least two electrostrictive sensor elements is configured to output a sensor signal.
11. The optical system of claim 10, further comprising an ascertainment unit configured to ascertain a temperature in the mirror body depending on the sensor signals output by the at least two electrostrictive sensor elements.
12. The optical system of claim 10, further comprising a measurement unit configured to apply a measurement alternating voltage to the at least two electrostrictive sensor elements to generate the sensor signals output by the electrorestrictive sensor elements, wherein a frequency of the measurement alternating voltage is different for each of the at least two electrostrictive sensor elements.
13. The optical system of claim 1, wherein: the actuator device comprises a plurality of M electrostrictive actuator elements; the actuator device comprises a plurality of N electrorestrictive sensor elements; M is an integer; N is an integer; and the electrostrictive actuator elements and the electrostrictive sensor elements are disposed in alternation.
14. The optical system of claim 1, comprising a plurality of individually controllable actuator devices supported by the mirror.
15. An apparatus, comprising: an optical system according to claim 1, wherein the apparatus is a lithography apparatus.
16. The apparatus of claim 15, comprising: an illumination system; and a projection system.
17. The apparatus of claim 16, wherein the projection system comprises the optical system.
18. A method, comprising: providing an optical system according to claim 1; using the optical system to deform the mirror surface.
19. A method of operating an optical system comprising a mirror which comprises a mirror body and a mirror surface, the optical system further comprising an actuator device supported by a side of the mirror body facing away from the mirror surface, the method comprising: driving an electrostrictive actuator element of the actuator device with an electrical drive voltage so that a mechanical stress is produced in the mirror body and the mirror surface deforms; using an electrorestrictive sensor element of the actuator device to detect a sensor signal depending on a deformation of the electrostrictive sensor element; and determining the deformation of the mirror surface depending on the detected sensor signal, wherein at least one of the following holds: the electrostrictive sensor element directly adjoins the electrostrictive actuator element; the electrostrictive sensor element is supported by a side of the mirror body facing away from the mirror surface and is separated from the mirror body by at least the electrostrictive actuator element; and the electrostrictive sensor element is configured to at least partially set up to transfer the mechanical stress produced by the electrostrictive actuator element to the mirror body.
20. The method of claim 19, wherein a lithography apparatus comprises the optical system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0078] In the figures:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0095] Unless indicated otherwise, elements that are the same or functionally the same have been given the same reference signs in the figures. It should also be noted that the illustrations in the figures are not necessarily true to scale.
[0096]
[0097] The second mirror 210 of the optical system 200 comprises a mirror body 212, on the front side of which the mirror surface 214 is arranged. An actuator device 220 is arranged on the rear side of the mirror body 212 and is set up to deform the mirror surface 214 by coupling a mechanical stress into the mirror body 212. Without restricting the generality, only one actuator device 220 is shown here and also in the following figures. However, it goes without saying that a plurality of such actuator devices 220 can be arranged at the mirror 210 in order to deform the mirror surface 214 in a targeted manner with a high spatial resolution and/or to achieve an overall deformation of the mirror 210.
[0098] Due to the fact that the mirror surface 214 of the mirror 210 can be deformed, it is possible to compensate for an aberration, i.e. an imaging error. In this case, the imaging error is dependent for example on an operating state of the optical system 200 and/or of further optical systems which are coupled to the optical system 200. For example, spatial and/or temporal temperature differences and/or temperature fluctuations can be compensated for by the actuator device 220. It is therefore also possible to speak of an adaptive optical system 200 whose state is subject to closed-loop control or kept constant in relation to a reference state. The actuator device 220 can comprise a closed-loop control circuit for controlling the actuator element 222 (see
[0099] The precise mode of operation of the actuator device 220 will be explained in detail with reference to the following figures.
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[0101]
[0102] In this arrangement, the actuation direction 223 is parallel to a surface normal of the mirror surface 214. The actuator element 222 stretches or expands in the actuation direction 223 when a drive voltage VS is applied to it. A stretching of the actuator element 222 leads to a bulging or displacement of the mirror surface 214 at the location of the actuator device 220 because the mirror carrier 216 is fixed. It is possible here for the mirror body 212 to be supported on the mirror carrier 216 at one or more points with a fixed connecting element (not shown). Such a fixed connecting element fixes where it is arranged the distance between the mirror body 212 and the mirror carrier 216, for example.
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[0105] In the exemplary embodiments in
[0106] The exemplary embodiments shown in
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[0109] An electrode A2, which is operated as an anode, is again arranged between the second layer from the top L2 and the third layer from the top L3. It can be seen here that the cathode K1 forms a common cathode for the adjoining layers L1 and L2. The anode A2 also forms a common anode for the adjoining layers L2 and L3.
[0110] In this example, this layered construction is continued until the desired number of layers has been reached. Arranged underneath the bottom layer Ln is a terminating electrode Kn, which in this embodiment operates as a cathode. In this alternating construction with common electrodes A1-An, K1-Kn, the electrostrictive material is for example one in which the mechanical strain is proportional to the square of the polarization, so that the layers L1-Ln, despite different directions of the electric field, produce a deformation in the same direction.
[0111] In other embodiments in which an electrostrictive material is used in which the mechanical strain is proportional to the polarization, the electrodes A1-An, K1-Kn should be arranged and driven in such a way that the electric field in all layers L1-Ln points in the same direction, since otherwise the layers L1-Ln work against one another.
[0112] A layer thickness of the layers L1-Ln can be different for each layer L1-Ln. The layer thicknesses of the different layers L1-Ln can be substantially the same and selected from a range of 10 μm-500 μm. In this case, a material composition can likewise be selected differently for each of the layers L1-Ln, for example in order to attain different electrostrictive properties.
[0113] In further embodiments, a sensor element 224 has such a layered construction as is shown in
[0114]
[0115] Two of the sensor elements 224 enclose the entire layer stack in the manner of a sandwich, and the third sensor element 224 divides the layer stack in the middle. In the present case, passive regions are respectively arranged between the sensor elements 224 and the actuator elements 222. These can also be omitted in embodiments, wherein an electrode arranged between the sensor element 224 and actuator element 222 then constitutes a common electrode. The common electrode in this case can be grounded because the sensor element is advantageously operated without bias voltage.
[0116] The drive unit 226 here comprises a voltage source that is subject to closed-loop control for providing the drive voltage VS for the actuator elements 222 and three measurement units that are set up to generate the sensor signal SS of a respective sensor element 224 via a measurement alternating voltage VM. The measurement alternating voltages VM can have different frequencies in order to avoid mutual interference. In further specific embodiments, the multiple actuator elements 222 can also be operated with different drive voltages VS.
[0117]
[0118] The top diagram shows the mechanical stress σ (unit: N/m.sup.2 or Pa) which is provided or produced by the layer driven with the drive voltage VS. For a drive voltage VS=0, the layer does not produce any mechanical stress σ. It can likewise be seen that a small drive voltage VS brings about only very little mechanical stress σ. In the case of low drive voltages VS, the mechanical stress σ produced is, for example, proportional to the square of the drive voltage VS.
[0119] The middle diagram shows the gradient of the deflection e achieved in relation to the drive voltage VS as a function of the drive voltage VS.
[0120] The bottom diagram shows the dielectric susceptibility x as a function of the drive voltage VS. It can be seen that the dielectric susceptibility x has a maximum at a drive voltage VS=0.
[0121] As shown in
[0122]
[0123] The sensor element 224 is deformed with the actuator element 222. The extent of the deformation can be ascertained as described above, which is represented here by the sensor signal SS. The sensor signal SS is for example characteristic of the deformation of the sensor element 224 and thus also of the mechanical stress σ achieved in the sensor element 224. Due to the direct coupling of the sensor element 222 to the actuator element 224, the mechanical stress σ in the sensor element 224 substantially corresponds to that in the actuator element 222. The sensor signal SS is therefore suitable as a closed-loop control signal. The closed-loop control unit 226 will therefore readjust the drive voltage VS for the actuator element 222 on the basis of the sensor signal SS.
[0124] A closed-loop control cycle can last for example in the range from 1 ms-100 ms, corresponding to a closed-loop control frequency of between 10 Hz-1 kHz.
[0125]
[0126] The EUV lithography apparatus 100A has an EUV light source 106A. A plasma source (or a synchrotron), which emits radiation 108A in the EUV range (extreme ultraviolet range), that is to say for example in the wavelength range of 5 nm to 20 nm, can for example be provided as the EUV light source 106A. In the beam shaping and illumination system 102, the EUV radiation 108A is focused and the desired operating wavelength is filtered out from the EUV radiation 108A. The EUV radiation 108A produced by the EUV light source 106A has a relatively low transmissivity through air, for which reason the beam guiding spaces in the beam shaping and illumination system 102 and in the projection system 200 are evacuated.
[0127] The beam shaping and illumination system 102 illustrated in
[0128] The projection system 200 (also referred to as a projection lens) has five mirrors M1 to M5 for imaging the photomask 120 onto the wafer 124. In this case, individual mirrors M1 to M5 of the projection system 200 may be arranged symmetrically in relation to an optical axis 126 of the projection system 200. It should be noted that the number of mirrors M1 to M5 of the EUV lithography apparatus 100A is not restricted to the number shown. A greater or lesser number of mirrors M1 to M5 may also be provided. Furthermore, the mirrors M1 to M5 are generally curved on their front sides for beam shaping.
[0129] The projection system 200 furthermore has a further mirror 210, on the rear side of which a multiplicity of actuator devices 220 are arranged, each of which can be designed as shown by
[0130] In advantageous embodiments, the actuation is controlled with closed-loop control by the actuator elements 222 by virtue of the fact that an actually achieved deformation is detected by the sensor elements 224 and the drive voltage VS can therefore be controlled with closed-loop control by evaluating the sensor signal SS. This closed-loop control takes place individually for each actuator device 220, wherein only one actuator device 220 and only one drive voltage VS, one measurement alternating voltage VM and one sensor signal SS are shown for reasons of clarity.
[0131] The projection system 200, or also the beam shaping and illumination system 102, can have further mirrors 210 with an assigned actuator device 220.
[0132]
[0133] The DUV lithography apparatus 100B has a DUV light source 106B. By way of example, an ArF excimer laser that emits radiation 108B in the DUV range at 193 nm, for example, can be provided as the DUV light source 106B.
[0134] The beam shaping and illumination system 102 illustrated in
[0135] The projection system 200 has a plurality of lens elements 128 and/or mirrors 130 for imaging the photomask 120 onto the wafer 124. In this case, individual lens elements 128 and/or mirrors 130 of the projection system 104 may be arranged symmetrically in relation to an optical axis 126 of the projection system 200. It should be noted that the number of lens elements 128 and mirrors 130 of the DUV lithography apparatus 100B is not restricted to the number shown. A greater or lesser number of lens elements 128 and/or mirrors 130 can also be provided. Furthermore, the mirrors 130 are generally curved on their front sides for beam shaping.
[0136] An air gap between the last lens element 128 and the wafer 124 can be replaced by a liquid medium 132 having a refractive index>1. The liquid medium 132 may be for example high-purity water. Such a construction is also referred to as immersion lithography and has an increased photolithographic resolution. The medium 132 can also be referred to as an immersion liquid.
[0137] The projection system 200 furthermore has a mirror 210, on the rear side of which an actuator device 220 is arranged, which can be designed as shown in
[0138] Also shown in
[0139] In advantageous embodiments, the actuation is controlled with closed-loop control by the actuator element 222 by virtue of the fact that an actually achieved deformation is detected by the sensor element 224 and the drive voltage VS can therefore be controlled with closed-loop control by evaluating the sensor signal SS. This closed-loop control takes place individually for each actuator device 220, wherein only one actuator device 220 and only one drive voltage VS, one measurement alternating voltage VM and one sensor signal SS are shown for reasons of clarity.
[0140] The projection system 200, or also the beam shaping and illumination system 102, can have further mirrors 210 with an assigned actuator device 220.
[0141]
[0142] In a first step S1, the at least one actuator element 222 (see
[0143] In a second step S2, a sensor signal SS (see
[0144] In a third step S3, a deformation of the sensor element 224 is ascertained in dependence on the detected sensor signal SS. An achieved deformation of the mirror surface 214 can be ascertained therefrom.
[0145] In a fourth, optional step S4, the drive voltage VS is controlled with closed-loop control in such a way that the predetermined deformation of the mirror surface 214 is achieved.
[0146] For this purpose, for example, the predetermined deformation is compared with the deformation achieved, which shows whether the drive voltage VS is desirably higher or lower in order to achieve the predetermined deformation.
[0147] Although the present disclosure has been described with reference to exemplary embodiments, it is modifiable in various ways. For example, many of the physical variables that have served to describe the description are interchangeable with other variables. Instead of mechanical stress, it is also possible to refer to force or mechanical strain or deformation. Furthermore, it can be said that the sensor signal is dependent on the dielectric susceptibility, the impedance, the polarization, the capacitance or the like, all of which can be converted into one another as long as the respective material parameters are known.
[0148] For example, the disclosure permits a large number of possible arrangements of a sensor element in relation to an actuator element in an actuator device. The different positions can be advantageous depending on the specific application. In addition, a detection accuracy can be increased by combining different arrangements in one actuator element.
[0149] Furthermore, the closed-loop control circuit for controlling the drive voltage can be implemented or realized in a variety of ways, without the present disclosure being limited in any particular way.
LIST OF REFERENCE SIGNS
[0150] 1 Function curve [0151] 2 Function curve [0152] 3 Function curve [0153] 4 Function curve [0154] 5 Function curve [0155] 100A EUV lithography apparatus [0156] 100B DUV lithography apparatus [0157] 102 Beam shaping and illumination system [0158] 106A EUV light source [0159] 106B DUV light source [0160] 108A EUV radiation [0161] 108B DUV radiation [0162] 110 Mirror [0163] 112 Mirror [0164] 114 Mirror [0165] 116 Mirror [0166] 118 Mirror [0167] 120 Photomask [0168] 122 Mirror [0169] 124 Wafer [0170] 126 Optical axis [0171] 128 Lens element [0172] 130 Mirror [0173] 132 Medium [0174] 200 Optical system [0175] 210 Mirror [0176] 212 Mirror body [0177] 214 Mirror surface [0178] 216 Mirror carrier [0179] 220 Actuator device [0180] 221 Layer [0181] 222 Actuator element [0182] 223 Actuation direction [0183] 224 Sensor element [0184] 226 Drive unit [0185] 230 Ascertainment unit [0186] A1 Anode [0187] A2 Anode [0188] A3 Anode [0189] An Anode [0190] K1 Cathode [0191] K2 Cathode [0192] K3 Cathode [0193] Kn Cathode [0194] L1 Layer [0195] L2 Layer [0196] L3 Layer [0197] Ln Layer [0198] LS Light source [0199] MX Matrix [0200] M1 Mirror [0201] M2 Mirror [0202] M3 Mirror [0203] M4 Mirror [0204] M5 Mirror [0205] S1 Method step [0206] S2 Method step [0207] S3 Method step [0208] S4 Method step [0209] SS Sensor signal [0210] VM Measurement alternating voltage [0211] VS Drive voltage [0212] χ Dielectric susceptibility [0213] σ Mechanical stress [0214] σ.sub.s Mechanical stress