DEVICE FOR DISCONNECTING AN ELECTRICAL CIRCUIT

Abstract

A device comprising: a contact mechanism (or switch); an actuation knob; and a housing. The contact mechanism (or switch) comprises: an actuating mechanism; a first conductor; a second conductor; and a moveable contact moveable, by the actuating mechanism, between a first, closed, position in which a current conduc-tion path is defined through the first, second and moveable conductors of the contact mechanism and a second, open, position in which no current conduction path is defined. The actuation knob (or knob) comprises: a first side configured to drive the actuating mechanism upon rotation of the actuation knob, the first side comprising a cam portion which directly engages with the actuating mechanism; a second side opposite the first side; and an engagement portion protruding from the second side and configured for engagement by a user. The housing encloses both the contact mechanism and the first side of the knob.

Claims

1. A device comprising: a contact mechanism comprising: an actuating mechanism; a first conductor; a second conductor; and a moveable contact moveable, by the actuating mechanism, between a first, closed, position in which a current conduction path is defined through the first, second and moveable conductors of the contact mechanism and a second, open, position in which no current conduction path is defined; an actuation knob comprising: a first side configured to drive the actuating mechanism upon rotation of the actuation knob, the first side comprising a cam portion which directly engages with the actuating mechanism; a second side opposite the first side; and an engagement portion protruding from the second side and configured for engagement by a user; and a housing enclosing both the contact mechanism and the first side of the actuation knob, the engagement portion configured to protrude through an opening in the housing, wherein the actuation knob is configured to rotate within the housing in response to engagement by a user and wherein the housing is configured to extend across at least a planar portion of the second side of the actuation knob to retain the knob within the housing.

2. The device of claim 1, further comprising one or more first apertures formed within the housing and one or more second apertures formed within the actuation knob, wherein the one or more first apertures are configured to align with the one or more second apertures when the moveable contact is in the second, open, position.

3. The device of claim 2, wherein, when the one or more first apertures are configured to align with the one or more second apertures, the housing and the actuation knob are configured to receive one or more locking means through the aligned first and second apertures to prevent rotation of the actuation knob within the housing.

4. The device of claim 2, wherein the one or more first apertures are configured not to align with the one or more second apertures when the moveable contact is in the first, closed, position.

5. The device of claim 2, further comprising one or more third apertures formed within the housing, wherein the one or more third apertures are configured to align with the one or more second apertures when the moveable contact is in first, closed, position.

6. The device of claim 2, wherein the one or more second apertures are formed at least partially within an edge of the actuation knob.

7. The device of claim 1, wherein the actuation knob is configured to rotate within the housing in response to direct engagement by the user.

8. The device of claim 1, further comprising a handle coupled to the engagement portion of the actuation knob, wherein the handle is configured for direct engagement by the user, such that the actuation knob is configured to rotate within the housing in response to indirect engagement by the user.

9. The device of claim 1, wherein the engagement portion and the cam portion of the actuation knob are integrally formed as a single component.

10. The device of claim 9, wherein the actuation knob is a single moulded component.

11. The device of claim 1, wherein the housing is further configured to extend over a lipped portion of the second side of the actuation knob to retain the knob within the housing.

12. The device of claim 1, further comprising a circular bearing disposed between the second side of the actuation knob and the housing.

13. The device of claim 1, wherein the housing comprises a main portion which encloses the contact mechanism and a cover portion coupled to the main portion, wherein the first side of the actuation knob is disposed between the main portion and the cover portion and enclosed within a cavity formed by the main portion and the cover portion.

14. A system comprising: the device of claim 1; and an electrical circuit configured to be coupled to the first and second conductors of the contact mechanism.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The following description is with reference to the following Figures:

[0025] FIG. 1A illustrates a first perspective view of a device in accordance with an example of the first aspect, the device arranged in an open position in which no current conduction path is defined through the device;

[0026] FIG. 1B illustrates a second perspective view of the device of FIG. 1A, the device arranged in a closed position in a current conduction path is defined through the device;

[0027] FIG. 2A-1 illustrates a perspective view of a first side of an example knob of the device of FIGS. 1A and 1B and FIG. 2A-2 illustrates a perspective view of a second side of the example knob of FIG. 2A-1;

[0028] FIG. 2B illustrates a schematic cross-sectional view of example knob, and FIG. 2C illustrates a schematic cross-sectional view of another example knob;

[0029] FIG. 3A illustrates a first perspective view of a portion of the device of the first aspect, and FIG. 3B illustrates a semi-transparent view of the device of FIG. 3A from a different orientation, showing an internal actuating mechanism located inside a portion of the housing of the device.

DETAILED DESCRIPTION

[0030] With reference to FIG. 1 (FIG. 1A and FIG. 1B) a device 100 is described. The device comprises an integrated actuation knob, and the arrangement described herein can facilitate locking of the device in a robust manner. In particular, locking means can be received by the device without the need to slide or rotate any additional locking links.

[0031] Device 100, which can be any a disconnect device or any other form of switch, comprises a contact mechanism or switch (not shown), an actuation knob (or simply knob) 102 configured to drive the contact mechanism, and a housing 106 enclosing the contact mechanism/switch and at least part of the actuation knob. As described herein, the term knob is used to mean the component which directly operates or drives the contact mechanism. The knob can be directly engaged by a user, or indirectly engaged by a handle, which couples to the knob via one or more shafts or linkages to indirectly drive the contact mechanism.

[0032] The contact mechanism/switch comprises a first conductor and a second conductor. In some examples, only a first, fixed, contact terminal of the first conductor and a second, fixed, contact terminal of the second conductor are included within the device 100. The first and second conductors are configured for electrical connection to an external electrical circuit. A moveable contact is moveable into and out of electrical contact with the first and/or second conductors (optionally with the first and/or second contact terminals) to close and open the current conduction path. The current conduction path is defined through the first, second and moveable conductors of the contact mechanism. In other words, the current conduction path is defined through the contact mechanism via the first, second and moveable conductors.

[0033] In particular, the contact mechanism comprises an actuating mechanism configured to move the moveable contact between a first, closed, position in which a current conduction path is defined through the contact mechanism (an ON position, where the moveable conductor is in electrical contact with both the first and second conductor terminals) and a second, open, position in which no current conduction path is defined (an OFF position, where there is no electrical contact between the moveable conductor and one or both of the first and second conductor terminals). FIG. 1A illustrates the device in the open, OFF, position where no current flows through the device. FIG. 1B illustrates the device in the closed, ON, position where current flows through the conduction path defined through the contact mechanism of device 100.

[0034] The knob 102 is configured to drive the actuating mechanism to move the moveable contact. In particular, the knob comprises a first side (not shown in FIG. 1, see 102a of FIG. 2) configured to drive the actuating mechanism upon rotation of the actuation knob. To drive the actuating mechanism, the first side comprises a cam portion (not shown in FIG. 1, see 104 of FIG. 2) which is configured to directly engage with the actuating mechanism of the contact mechanism/switch to operate the contact mechanism/switch. The knob 102 also comprises a second side 102b opposite the second side and an engagement portion 102c which protrudes from the second side 102b and is configured for engagement by a user. The second side may be substantially planar, or may comprise a planar portion and a lipped portion extending from the planar portion.

[0035] In other words, the cam portion and the engagement portion are part of a single, integral component. Force applied to the engagement portion by a user is directly transferred, by rotation of the actuation knob (and thus rotation of the cam portion), to the actuating mechanism. By directly engaging the actuating mechanism, the device may have better resistance to over-torque of the knob by a user (as compared to devices which have one or more linkages coupling the engagement portion to the cam).

[0036] The housing 106 of the device 100 encloses both the contact mechanism and the first side 102a of the actuation knob. In some examples, the housing 106 may also extend across at least a portion of the second side of the actuation knob. In this way, the knob 102 can be located within and surrounded by the housing 106. This can help prevent removal of the knob from the device after the device is installed or whilst the device is in operation, since the actuation knob 102 cannot be removed without opening the housing 106 (with some known approaches, the knob is secured with a single screw and can be removed from the device, therefore obviating the locking means). In other words, the actuation knob 102 is retained by the housing. A safer device 100 may therefore be provided.

[0037] In some examples, one or more circular bearings may be disposed between the second side 102b of the actuation knob and the housing 106. In arrangements where the knob 102 comprises a lipped portion, the circular bearing(s) can be located, disposed, or otherwise arranged between the housing 106 and the lipped portion of the actuation knob 102. However, the circular bearing(s) may be arranged in any other suitable location, which location can be dependent on the particular geometry of the actuation knob and housing. The use of such a bearing can facilitate improved rotation of the knob 102 within the housing 106 and reduce wear of the components, improving life span of the device 100.

[0038] The engagement portion 102c is configured to protrude through an opening in the housing so that it is accessible to a user for direct engagement of the knob 102, or so that it can be coupled to an external handle for indirect engagement by a user. For example, an external handle (not shown) may be coupled to the knob 102 at aperture or recess 114 in the engagement portion 102c. By coupling an external handle to the knob 102, the device 100 may be placed inside a cabinet or enclosure and still operated from outside the cabinet by extending the handle through the walls of the enclosure/cabinet.

[0039] In some examples described with reference to FIG. 1, the housing comprises a main portion 106a which encloses the contact mechanism and a cover portion 106b coupled to the main portion. The first side of the actuation knob is disposed between the main portion 106a and the cover portion 106b and enclosed within a cavity formed by the main portion and the cover portion. The engagement portion 102c is configured to extend or protrude through an opening in the cover portion 106b of the housing 106. In some examples, it is the cover portion 106b of the housing which is configured to extend across at least a portion of the second side of the actuation knob. In other examples, the housing may comprise a single void or cavity in which the contact mechanism and the actuation knob are both disposed.

[0040] The knob 102 is arranged such that it is configured to rotate within the housing 106 in response to engagement by a user. In other words, the knob 102 is configured to rotate upon engagement of the engagement portion 102c by a user. This rotation causes rotation of the cam portion 104 on the first side 102a of the knob, which cam rotation in turn drives the actuating mechanism. Operation of the device 100 is discussed further below with reference to FIG. 3.

[0041] The housing 106 (or the cover portion 106b of the housing, depending on the implementation) can further comprise one or more first apertures 108 formed within the housing. The first apertures can be arranged in a portion of the housing proximate an edge of the knob (the edge 116 can extend between the first and second sides or can protrude upwards from the second side 102b, as shown with respect to the examples of FIG. 2). In other words, the housing can enclose the first side of the knob and extend around the edge of the knob, coming up around (or over) the edge 116 and optionally at least partly extending across a planar portion of the second side 102b of the knob. One or more second apertures 110 can be formed within the actuation knob. In some examples, the apertures 110 are formed at least partially within the edge of the knob.

[0042] In the example of FIG. 1A, where the device 100 is in the second, open (or OFF) position, the apertures 108, 110 are configured to align. The housing and the actuation knob are configured to receive one or more locking means (not shown) through the aligned first and second apertures. In this way, a single locking means can be inserted through the aligned apertures 108, 110 and pass through both the housing 106 and the knob 102 to prevent rotation of the actuation knob within, or relative to, the housing. This can allow the device to be locked in an OFF position.

[0043] In the particular example shown in FIG. 1A, there are two first apertures 108 and two second apertures 110. A single locking means can pass through the one or more aligned apertures 108, 110, or one locking means can be inserted into each set of aligned apertures 108, 110 so that more than one locking means can be provided. By providing more than one point of locking contact, the robustness of the locking mechanism can be improved. By providing redundancy in the locking, safety may also be improved.

[0044] In the example of FIG. 1B, where the device 100 is in the first, closed (or ON) position, the apertures 108, 110 are not configured to align. In other words, the second aperture(s) 110 are not accessible from the outside of the housing 106. This can prevent the device from being locked in the ON position, which can improve safety. However, in other examples (not shown), one or more third apertures may be formed within the housing. The third aperture(s) may be configured to align with the one or more second apertures 110 when the moveable contact is in first, closed, position in order that the device can be locked into the ON position, which may be desirable in some applications.

[0045] The arrangement described herein can facilitate locking of the device 100 in a simple and robust manner, without the need for additional moving parts or locking links. In particular, the knob 102 can be locked directly to, or within, the housing 106 by passing locking means (such as a padlock) through the integrally formed apertures. This can provide a stronger solution as compared to known approaches which rely on movable locking links to lock the knob to the housing, since these links can break if over-torque is applied to the knob. By integrating the locking directly into the body of the knob 102, the device 100 can be stronger and more robust. Moreover, the provisions for locking the device can be achieved with fewer parts, reducing assembly time and material cost. A cheaper and more robust device may therefore be provided.

[0046] With reference to FIG. 2 (FIGS. 2A-1 and 2A-2, 2B and 2C), the actuation knob 102 is discussed in more detail. In FIG. 2A-1, the first side 102a of the knob is seen, which first side comprises a cam portion 104 configured to directly engage the actuating mechanism of the contact mechanism/switch. In FIG. 2A-2, the second side 102b of the knob is seen, with the engagement portion 102c shown protruding from the second side. In this example of the knob 102, a lipped portion 116 extends from the planar portion of the second side 102b and around the perimeter of the second side.

[0047] Upon rotation of the knob 102 around axis 120 (see e.g. FIG. 2B or FIG. 2C, where rotation is shown in one direction but it will be understand that rotation can be in either direction around axis 120), the cam portion 104 acts to displace or compress part of the actuating mechanism by applying a driving force in one or more directions 122 perpendicular to axis 120. Additional driving forces can be transmitted by rotation of the knob 102 to other parts of the actuating mechanism, as appropriate. The exact means by which the cam portion 104 drives the actuating mechanism will depend on the particular configuration of the contact mechanism/switch, which can itself depend on the application for which the application is intended. An example actuating mechanism is discussed further with reference to FIG. 3.

[0048] The actuation knob 102 can be integrally formed, i.e. formed as a single component. In some examples, the actuation knob can be moulded as a single component. This approach can facilitate provision of a cheap and strong component for use as the knob 102. Moreover, by integrally forming the cam portion 104 and the engagement portion 102c into a single knob 102, the part count for the device 100 may be reduced, which can reduce assembly and manufacturing costs (both in terms of time and materials). The use of a single integrated component can also help stop disassembly of the knob 102 from the housing 106.

[0049] In one example shown in FIG. 2C (and as discussed above with reference to FIGS. 2A-1 and 2A-2), the knob 102 may be formed such that the edge 116 protrudes away from the second side (not shown). In other words, the edge 116 can form a lip which extends around and from the perimeter of the second side of the knob 102, as shown in FIG. 2C. The second side can be considered to encompass the interior side of the lipped edge 116 (i.e. to comprise a lipped portion as well as a planar portion). In other words, the housing being configured to extend across the second side can comprise the housing extending over the lip and optionally also at least partly across the planar portion of the second side 102b.

[0050] For example, the housing may be configured to receive the lipped edge and retain the knob 102 by extending over the lipped part of the second side 102b, as is shown in FIG. 2C and FIG. 3. The housing may also extend further, across part of the planar portion of the second side 102b (this portion of the housing is not shown here). In the example of FIG. 2C, the portion of the housing around the knob 102 is arranged or formed with a hooked, or U shape. In this way, the knob 102 can be retained within the housing and movement of the knob in a direction along axis 120 can be reduced or prevented. The first and second apertures (not shown) can be formed in the housing 106 and knob 102, respectively, such that (when the first and second apertures are aligned) locking means 126 can extend through both the housing 106 and the knob 102 to facilitate locking of the knob within the housing to prevent rotation of the knob 102 by a user.

[0051] In another example, such as shown with reference to the schematic of FIG. 2B, the edge 116 can extend between the first and second sides 102a, 102b of the knob, i.e. there is no lip and the second side 102b is substantially planar (with the engagement portion 102c extending from the planar portion). It will be understood that the housing is again configured to accommodate the knob. In the example of FIG. 2B, the housing 106 extends up around the edge 116 and partially across the second side 102b of the knob. The portion of the housing around the knob 102 is arranged or formed with an L shape. The first and second apertures (not shown) can be formed in the housing 106 and knob 102, respectively, such that (when the first and second apertures are aligned) the locking means 126 can extend through both the housing 106 and the knob 102 to facilitate locking of the knob. By arranging a housing which is configured to extend across at least part of the planar portion of the second side 102b of the knob, it is possible to retain the knob within the housing.

[0052] With reference to FIG. 3 (FIGS. 3A and 3B), the housing of an example of device 100 is described in more detail. FIG. 3A illustrates how a portion of the housing, here cover portion 106b, encloses part of the actuating mechanism and retains the actuation knob 102 within the housing, preventing removal of the actuating knob from the front of the device. In FIG. 3B, the cover portion 106b of the housing has been removed to better illustrate the actuating mechanism and the arrangement of the actuation knob 102, and it can be seen that part of the contact mechanism is still enclosed within main portion 106. However, it will be understood that, in some examples, a single housing component (can enclose both the contact mechanism and the first side of the actuation knob, the engagement portion configured to protrude through an opening in the housing. For example, the housing can define a single void or cavity, and the contact mechanism or switch and the first side of the actuation knob can be disposed within said cavity.

[0053] FIG. 3 further illustrates an example actuating mechanism of contact mechanism/switch of device 100. The actuating mechanism of this example comprises six springs 112 configured to be compressed by cam portion 104 upon rotation of the actuation knob 102 by a user (whether as a result of direct engagement or indirect engagement, e.g. via an external handle). The springs 112 may in turn act on the cam portion 104 to cause further rotation of the knob 102 (rotation driven independent of user rotation of the actuation knob) and drive the moveable contact into and out of contact with the first and/or second conductors, as appropriate. Any other biasing member may be used in addition to or in place of the springs shown in FIG. 3. Alternatively, any other suitable actuating mechanism may be drive by cam portion 104 of the actuation knob 102.

[0054] In some examples, a system may comprise the device 100 described herein and an external electrical circuit. The first and second conductors of the device are configured to be coupled to the electrical circuit such that the device 100 can open or close a current conduction path defined through the contact mechanism and around the electrical circuit. The system may be any system where a switch disconnector or isolator is used.

[0055] It is noted herein that while the above describes various examples of the isolating device of the first aspect, these descriptions should not be viewed in a limiting sense. Rather, there are several variations and modifications which may be made without departing from the scope of the present invention as defined in the appended claims.