Abstract
A human solid and liquid waste treatment system including method and apparatus for the separation of solid and liquid waste and the further filtration and purification of liquid waste suitable for recycled use. The system comprises a plurality of pre-filtration units provided up-stream of a membrane distillation unit for the energy efficient filtering of waste liquid.
Claims
1. Human waste processing apparatus comprising: at least one pre-filter treatment unit having a pre-filter storage tank, a particulate filter to separate particulate suspended within waste liquid and a liquid flow inlet and outlet; a membrane distillation unit having a membrane distillation vessel with an internal filter membrane, a primary flow liquid inlet and outlet and a permeate flow outlet, the primary flow liquid inlet connected in fluid communication to the liquid flow outlet of the pre-filter treatment unit; and a flow actuator to drive a flow of waste liquid through the pre-filter treatment unit and in a flow direction towards the membrane distillation unit.
2. The apparatus as claimed in claim 1 wherein the pre-filter treatment unit comprises: a first pre-filter treatment unit having a first pre-filter storage tank and a first particulate filter; and/or a second pre-filter treatment unit having a second pre-filter storage tank and a second particulate filter.
3. The apparatus as claimed in claim 2 wherein the first particulate filter comprises a first mesh pore size; and the second particulate filter comprises a second mesh pore size being less than the first mesh pore size.
4. The apparatus as claimed in claim 2 wherein the first and/or second pre-filter treatment unit comprise respective mountings to releasably mount the first and/or second particulate filters to enable removal and insertion of the first and/or second particulate filters at the respective first and/or second pre-filter treatment units.
5. The apparatus as claimed in claim 2 wherein the first and/or second pre-filter treatment units comprise a respective purge valve and purge outlet connected in fluid communication to the respective particulate filters, the apparatus further comprising respective return flow conduits extending from the purge outlets to a front end holding tank and/or the least one pre-filter treatment unit to provide a filtration circuit.
6. The apparatus as claimed in claim 5 wherein the apparatus further comprises a supply flow conduit connected in fluid communication to the front-end holding tank and the liquid flow inlet of the pre-filter treatment unit.
7. The apparatus as claimed in claim 5 further comprising a solid-liquid coarse filter to separate solid waste from the waste liquid positioned in a fluid flow direction upstream of the pre-filter treatment unit.
8. The apparatus as claimed in claim 7 further comprising a solid-liquid screw conveyor to transport and separate the solid waste and waste liquid and positioned in a fluid flow direction upstream of the pre-filter treatment unit.
9. The apparatus as claimed in claim 7 wherein the flow actuator is a pump connected in a fluid flow direction between the solid-liquid coarse filter and the pre-filter treatment unit.
10. The apparatus as claimed in claim 1 further comprising a holding tank positioned in a fluid flow direction between the pre-filter treatment unit and the membrane distillation unit.
11. The apparatus as claimed in claim 10 comprising a first distillation flow pump to drive a flow of liquid from the holding tank to the membrane distillation unit.
12. The apparatus as claimed in claim 1 further comprising at least one heater unit connected in fluid flow communication with the membrane distillation unit to heat waste liquid transferred to the membrane distillation unit.
13. The apparatus as claimed in claim 1 comprising a waste liquid feed conduit connected in fluid flow communication with the primary flow liquid inlet and outlet of the membrane distillation unit to provide a waste liquid feed loop.
14. The apparatus as claimed in claim 13 comprising a first distillation flow pump to drive a flow of liquid from the holding tank to the membrane distillation unit and at least one heater unit connected in fluid flow communication with the membrane distillation unit to heat waste liquid transferred to the membrane distillation unit, wherein the waste liquid feed loop comprises the first distillation flow pump and the heater unit such that waste liquid is capable of being circulated through the first distillation flow pump, the heating unit and the membrane distillation unit as a liquid flow loop.
15. The apparatus as claimed in claim 14 further comprising a holding tank positioned in a fluid flow direction between the pre-filter treatment unit and the membrane distillation unit, wherein the waste liquid feed loop also comprises the holding tank, wherein the holding tank comprises a first inlet to receive waste liquid from the waste liquid feed loop conduit and a second inlet to receive waste liquid from the pre-filtration unit.
16. The apparatus as claimed in claim 15 wherein the holding tank further comprises at least one outlet provided in fluid flow communication with the membrane distillation unit, the first distillation flow pump and/or the heater unit.
17. The apparatus as claimed in claim 1 further comprising a permeate collection reservoir to collect liquid permeate output from the permeate flow outlet.
18. The apparatus as claimed in claim 1 wherein the membrane distillation unit further comprises a permeate flow inlet connected in fluid flow with the permeate flow outlet to provide a permeate flow loop through the filter membrane.
19. The apparatus as claimed in claim 18 further comprising: a holding tank positioned in a fluid flow direction between the pre-filter treatment unit and the membrane distillation unit; a first distillation flow pump to drive a flow of liquid from the holding tank to the membrane distillation unit; and a second distillation flow pump connected in fluid flow with the permeate flow loop.
20. The apparatus as claimed in claim 17 comprising a permeate output filter connected in fluid communication to an outlet of the permeate collection reservoir to receive and collect output from the membrane distillation unit.
21. The apparatus as claimed in claim 1 wherein the membrane distillation unit comprises a configuration being any one of: direct contact membrane distillation (DCMD); air gap membrane distillation (AGMD); sweep gas membrane distillation (SGMD); vacuum membrane distillation (VMD).
22. The apparatus as claimed in claim 1 wherein the membrane distillation unit comprises an air gap membrane distillation configuration and the apparatus further comprises: a cooling fluid network having a fluid flow conduit to contain a cooling fluid, a cooling fluid tank, and a cooling fluid pump to drive a flow of the cooling fluid through the conduit.
23. The apparatus as claimed in claim 1 wherein the membrane distillation unit comprises a vacuum membrane distillation configuration and the apparatus further comprises: a vacuum manifold having a vacuum pump and a condenser connected to the membrane distillation vessel to drive a flow of permeate from the membrane to the condenser.
24. The apparatus as claimed in claim 2 wherein: the first particulate filter comprises a mesh pore size in a range 50 to 800 ?m, 50 to 150 ?m or 80 to 120 ?m; and/or the second particulate filter comprises a mesh pore size in a range 0.5 to 50 ?m, 0.5 to 20 ?m, 0.5 to 10 ?m or 0.5 to 5 ?m.
25. The apparatus as claimed in claim 20 wherein the permeate output filter comprises a carbon filter including any one or a combination of: charcoal, activated charcoal, an antimicrobial.
26. Toilet waste processing apparatus comprising: a front-end holding tank provided at, connected or connectable to a toilet to receive solid and liquid human waste; and the apparatus as claimed in claim 1 connected in a fluid flow direction downstream of the front-end holding tank.
27. A method of processing human waste comprising: receiving waste liquid from a toilet at a pre-filter treatment unit using a flow actuator; filtering the waste liquid at the pre-filter treatment unit using a particulate filter at or connected in fluid communication with a pre-filter storage tank; transferring filtered waste liquid from the pre-filter treatment unit to a membrane distillation unit; filtering the waste liquid through a filter membrane within a membrane distillation vessel of the membrane distillation unit; and outputting liquid permeate from the membrane distillation unit.
28. The method as claimed in claim 27 wherein the step of filtering the waste liquid at the per-filter treatment unit comprises: filtering the waste liquid using a first pre-filter treatment unit having a first particulate filter of a first mesh pore size; and filtering the waste liquid using a second pre-filter treatment unit having a second particulate filter of a second mesh pore size wherein the second mesh pore size is less than the first mesh pore size.
29. The method as claimed in claim 27 further comprising: purging solid waste entrapped at the pre-filter treatment unit via a purge valve connected to the pre-filter treatment unit; and transferring the solid waste purged from the pre-filter treatment unit via a return flow conduit to a front-end holding tank and/or an inlet of the pre-filter treatment unit.
30. The method as claimed in claim 27 wherein: prior to the step of filtering the waste liquid at the pre-filter treatment unit, filtering the waste liquid via a solid-liquid coarse filter to separate solid waste from waste liquid, a mesh pore size of the solid-liquid coarse filter being greater than a mesh pore size of the particulate filter of the pre-filter treatment unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0042] A specific implementation of the present invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
[0043] FIG. 1 illustrates schematically selected components of a human waste processing system having a membrane distillation unit and a plurality of pre-filter units according to a specific implementation of the present invention;
[0044] FIG. 2 is a perspective view of selected components of the human waste processing apparatus of FIG. 1;
[0045] FIG. 3 is a perspective view of a pre-filter arrangement forming part of the processing system of FIG. 1;
[0046] FIG. 4 is a magnified perspective view of one of the pre-filter units of the system of FIG. 1;
[0047] FIG. 5 is a magnified perspective view of part of a pre filter unit of the system of FIG. 1;
[0048] FIG. 6 is a perspective view of a membrane distillation unit forming part of the system of FIG. 1;
[0049] FIG. 7 illustrates schematically a liquid flow cycle through the membrane distillation unit of FIG. 6 including a feed loop and a permeate loop;
[0050] FIG. 8A is a perspective view of an operational loop of the membrane distillation unit of FIG. 6;
[0051] FIG. 8B is a perspective view of a cleaning loop associated with the membrane distillation unit of FIG. 6;
[0052] FIG. 9 is a perspective view of a filter membrane housed within the membrane distillation unit of FIG. 6;
[0053] FIG. 10A is a schematic view of the present membrane distillation unit having a direct contact membrane distillation (DCMD) configuration according to a specific implementation;
[0054] FIG. 10B is a schematic view of the present membrane distillation unit having a direct contact air gap membrane distillation (AGMD) configuration according to a specific implementation;
[0055] FIG. 10C is a schematic view of the present membrane distillation unit having a direct contact sweep gas membrane distillation (SGMD) configuration according to a specific implementation;
[0056] FIG. 10D is a schematic view of the present membrane distillation unit comprising a direct contact vacuum membrane distillation (VMD) configuration according to a specific implementation;
[0057] FIG. 11 is a schematic flow diagram of one operational flow pathway of the membrane distillation system of FIG. 1;
[0058] FIG. 12 is a partial cross-sectional perspective view of a toilet forming a front end unit of the membrane distillation system of FIG. 1;
[0059] FIG. 13 is an exploded perspective view of a lower region of the toilet of FIG. 12;
[0060] FIG. 14 is an underside exploded perspective view of selected upper components of the toilet of FIG. 12;
[0061] FIG. 15 is a downward exploded perspective view of selected upper components of the toilet of FIG. 12;
[0062] FIG. 16 is a cross-sectional view of an upper region of a screw conveyor forming part of the toilet of FIG. 12;
[0063] FIG. 17 is a perspective view of the screw conveyor of FIGS. 12 and 16;
[0064] FIG. 18A is a cross-sectional/transparent view of the toilet of FIG. 12 in a first rotational position according to a further specific implementation having a mechanical actuating link for actuating rotational movement of selected components according;
[0065] FIG. 18B is a cross-sectional/transparent view of the toilet of FIG. 12 in a second rotational position according to the specific implementation of FIG. 18A;
[0066] FIG. 18C is a cross-sectional/transparent view of the toilet of FIG. 12 in a third rotational position according to the specific implementation of FIG. 18A.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE INVENTION
[0067] A human waste processing system according to the present concept is adapted to process both human solid and liquid waste deposited into a toilet or similar vessel and to process and recover liquid waste for further use and/or convenient disposal. The present system is specifically configured for use with low-water-volume flush toilets and dry toilets. In particular, the present system is configured to separate solid waste and liquid waste deposited into a toilet or similar vessel with the liquid waste being further processed via a plurality of sequential filtration stages using a plurality of different types and configuration of filter units. As described and referring to FIG. 1, the present human waste processing system comprises what may be regarded as a front end assembly that includes an input vessel such as a toilet 11. Toilet 11 is provided with a drain port 12 for the output of predominantly solid waste (faeces and paper) and is coupled in fluid communication to solid waste collection tank (not shown). Toilet 11 also comprises a liquid outlet or liquid drain 43a (FIG. 5) connected to a diaphragm pump 13 that is configured to pump and transport the predominantly liquid waste (received at toilet 11 and that has been at least partially separated from the deposited solid waste) to a prefiltration unit. Referring to FIG. 5, toilet 11 is provided with a separator in the form of a screw conveyor 42 adapted to transport the solid waste upwardly against gravity. Such solid waste includes predominantly faeces and toilet paper but may also include seeds, nuts, sanitary products and small plastic objects. Screw conveyor 42 comprises an elongate shaft 82 (centred on a rotational axis 125) from which extends a helical blade, fin or thread 83. The helical path of blade 83 is relatively open so as to have a large helical or taper angle (relative to axis 125). Additionally, shaft 82 comprises a minimised radius being relatively thin. Such configurations are advantageous to maximise transport of solid waste and to minimise clogging and blockage. The solid waste (faeces and toilet paper) has an important role on the sludge rheology and the screw conveyor is designed via the pitch, size and axially spacing of the helical blade 83 to avoid over compacting of the paper pulp, which may otherwise clog the solid outlet 12 and to reduce back-pressure and torque on the motor (not shown) that drives rotation of the conveyor 42 at the filter 41.
[0068] A relatively stiff polymer mesh filter 41 is mounted on the side wall of a jacket 94 (FIG. 12) that houses the screw conveyor 42. Optionally a pore size of mesh may be around 0.5 mm. Such a configuration is designed to provide a basic separation of bound and unbound liquid waste from the solid waste stream. Mesh filter 41, mounted at filtration unit 43, is provided with a liquid outlet 43a connectable to a front end manifold 14 having a diaphragm pump 13. Accordingly, liquid waste separated from the solid waste by screw conveyor 42 and filter 41 is forced downstream through manifold 14 via diaphragm pump 13.
[0069] The apparatus 10 further comprises a liquid pre-filtration unit 15 having a plurality of pre-filter units or modules for the sequential filtering of waste liquid output from the drainage port 43a, referring to FIG. 1. Referring to FIGS. 1 and 3, a first pre-filter unit 16 comprises a holding tank 16a and a mesh filter 33. A second pre-filter unit 17 also comprises a holding tank 17a and a mesh filter 36. The pre-filtration unit 15 is coupled in fluid communication with a warm feed holding tank 18 forming part of a feed (or primary liquid flow) loop associated with a membrane distillation unit 21. A diaphragm pump 19 is coupled in fluid communication with holding tank 18 and in flow communication with a heater 20 optionally being an electric heating coil, a hot runner heating circle coil heater or a Peltier device or Peltier array to provide a heating temperature in a range 40 to 80? C. and preferably around 65? C. The pump 19 and/or heater 20 are coupled in fluid communication to a membrane distillation unit 21 as described referring to FIGS. 6 to 8A. Membrane distillation unit 21 further comprises a permeate loop 23 comprising a condenser 26 a second diaphragm pump 25, coupled in turn, to the membrane distillation unit 21 via loop conduit 24. A permeate holding tank 27 is coupled in fluid communication to pump 25 and condenser 26. A weir overflow arrangement is coupled to an output tank 32 via an outlet conduit 30. At least one filter such as an activated charcoal, silver impregnated charcoal, UV and/or biological filter 31 are provided at or immediately upstream of output tank 32. Apparatus 10 further comprises purge components indicated generally by reference 28, coupled to the membrane distillation unit 21 via conduit 29 so as to provide a purging of entrapped solid material deposited/collected within the membrane distillation unit 21.
[0070] FIG. 2 illustrates selected components of the filtration apparatus of FIG. 10 including in particular toilet 11, pre-filter units 16, 17, membrane distillation unit 21, warm feed holding tank 18, permeate holding tank 27 and output tank 32. The present apparatus 10 may be installed and at least partially housed within a support frame 120 so as to provide an integral modular unit that may be conveniently transported and installed at a stationary or mobile site that may have no or limited access to mains or fresh water.
[0071] Referring to FIG. 3, waste liquid manifold 14 (extending downstream of the pump 13) is connected in fluid communication with filter 33 of the first pre-filter unit 16. Filter 33 comprises a purge outlet 33b coaxial with inlet 33a that, is in turn, coupled to manifold 14. A rotatable ball valve 34 provides control and a switching between the operational first mode (use status) of filter 33 and a second mode (purging status). A further rotatable ball valve 37 is connected in fluid communication downstream of ball valve 34. Valve 37 is connected to the wastewater supply manifold 14 to return the purged liquid (and solids) from filter 33 into the supply manifold 14 for re-supply to the first filter unit 16. According further implementations, ball valve 37 may be coupled alternatively or in addition to the toilet 11 and/or an intermediate holding tank from which waste liquid and solid particulate is delivered into the wastewater supply manifold 14.
[0072] A conduit 45 provides fluid communication between first pre-filter tank 16a and a second pre-filter 36 of the second pre-filter unit 17a. Conduit 35 extends between a liquid outlet 16b of tank 16a and an inlet 36a of second pre-filter 36. Conduit 35 is coupled to the inlet 36a of filter 36. As with the first filter unit 16, the second pre-filter 36 also comprises a coaxial outlet 36b provided with a rotatable ball valve 38 connected in fluid communication to a return ball valve 39 which is, in turn, coupled to the wastewater supply manifold 14 and/or the front end of the solid and liquid waste collection tank. An outlet 17b of pre-filter tank 17a is coupled to the conduit 40 to transfer filtered liquid to the warm feed holding tank 18.
[0073] Referring to FIGS. 3 and 4, each of the filters 33, 36 comprise a hollow cylindrical mesh illustrated in FIG. 4 referring to the first pre-filter unit 16. The cylindrical mesh body extends between inlet 33a and outlet 33b. Each filter 33, 36 is modular to allow interchange of the mesh. According the specific implementation, filter 33 comprises a 400 or 900 ?m mesh and filter 36 comprises a 1 to 10 ?m polyester mesh (although may comprise a 400 or 900 ?m mesh). Optionally the meshes are polyester. However, alternative mesh materials may be used for both or either filter including nylon, stainless steel etc. The aperture size of each mesh may be selected to suit the dietary habits of users of the current system with different mesh sizes being selected for optimised filtering of solid fats for example that may be at a higher concentration for carnivores relative to vegetarians. In use, waste liquid is delivered into a first pre-filter 33 via inlet 33a. The waste liquid is then filtered through the mesh walls laterally into the first tank 16a (as a consequence of the ball valve 34 being closed). The pre-filtered liquid then transfers to the second pre-filter 36 and into tank 17a via lateral flow through the filter mesh. The twice filtered waste liquid is then delivered to the warm feed holding tank 18 via conduit 40. In a cleaning or purging operation, accumulated fats and other solid bodies and particulates entrapped at the interior of each cylindrical pre-filter 33, 36 is purged back to either the supply manifold 14 or towards the front end toilet 11 (or initial solid and liquid holding tank). This purging is achieved via control and an opening of valves 34, 35, 38 and 39 which when create a turbulent liquid flow within each respective filter 33, 36 to dislodge the solid particulates and effectively wash each mesh filter. Such control may be manual and/or automated as described herein.
[0074] Referring to FIG. 6, the pre-filtered waste liquid is then transferred to membrane distillation unit 21 to undergo further filtration via membrane distillation. The present apparatus and system is compatible with conventional membrane distillation configurations including direct contact membrane distillation (DCMD), air gap membrane distillation (AGMD), vacuum membrane distillation (VMD) and inlet sweep gas membrane distillation (SGMD). As will be appreciated, these different types of membrane distillation differ via the taype and configuration of the internal membrane material and auxiliary apparatus as described referring to FIGS. 10a to 10d. The specific implementation of membrane distillation within the present system is described with reference to DCMD. In particular, membrane distillation unit 21 comprises a housing 21a incorporating a membrane distillation material arranged in a roll as illustrated in FIG. 9. According to the specific embodiment, the DCMD internal filter material comprises four layers 48, 50, 51 and 52 arranged in a collective roll such that each layer follows a continuously curved path 53 from a radially outer perimeter region to a radial centre. The rolled configuration is energy efficient being a self-insulating counter-current module with low fowling/scaling resultant from the hydrophobic membrane materials. As will be appreciated, filtration occurs via internal distillation and condensation cycles and use of at least two different layers of materials as illustrated in FIG. 9. The microporous hydrophobic membrane 47 is configured to separate the aqueous solutions at different temperatures in which the hydrophobicity of the membrane prevents mass transfer of a liquid so as to create an internal gas-liquid interface. According to the specific implementation, for DCMD, the permeate-side comprises a condensation liquid (being the cleaned filtered liquid) that is in direct contact with the membrane. The hydrophobicity of the membrane provides full retention of non-volatile components such as ions, large macromolecules and colloidal particles (e.g. fats and other particulates typically present in human solid and liquid waste).
[0075] Referring to FIGS. 6 and 7, membrane distillation housing 21a comprises inlet 21a and outlet 21b aligned coaxially at each respective end of the housing 21a. Each inlet and outlet 21a, 21b, forms part of the feed loop 22 providing a waste liquid supply circuit that includes the warm feed holding tank 18, pump 19, heater 20 and membrane distillation unit 21. Feed loop 22 comprises at least one conduit and/or manifold connected via suitable connections to the membrane distillation unit and the holding tank 18. According to the specific implementation, feed loop 22 includes holding tank 18, pump 19, heater 20 and membrane distillation unit 21. Preferably, feed loop 22 further comprises an outlet conduit including, in particular, purge outlet conduit 29 connected to a purge collection tank 28. Preferably, the outlet conduit 29 is connected in a fluid flow direction between heater 20 and an inlet from the membrane distillation unit 21 that provides an inflow of the waste liquid for filtration by the membrane distillation unit 21. The purge conduit 29 is connected to the feed loop 22 via a suitable valve (not shown) that may be actuated remotely or locally. Optionally, the valve may comprise an electromagnetic valve such as a solenoid valve.
[0076] The membrane distillation unit 21 also comprises permeate loop 23 similarly flowing internally through the membrane 47 and including condenser 26, pump 25 and permeate holding tank 27. The permeate flow loop 23 comprises the membrane distillation unit, pump 25, condenser 26 and holding tank 27. The permeate holding tank 27 (and therefore the permeate loop 23) also comprises an outlet conduit 30 coupled in fluid communication to tank or outlet 32. According to the present implementation, outlet conduit 30 is connected to permeate holding tank 27 via a weir arrangement (not shown).
[0077] According to the present filtration apparatus, there is provided a membrane distillation unit having two operational liquid flow loops including the feed loop 22 and the permeate loop 23, with both loops 22, 23 flowing through the membrane distillation unit 21 simultaneously. Such an arrangement is advantageous to collect permeate at a continuous or semi-continuous process whilst maximising energy efficiency. The feed loop 22 may be cycled through the membrane distillation unit 21 whilst the composition of the permeate loop 23 is monitored in real-time so as to determine a status of the filtration process.
[0078] Importantly, the current apparatus is configured to provide elevated temperature filtering of the waste liquid that includes high concentrations of urea. Heater 20 is controllable to provide heating of liquid within feed loop 22 so as to avoid boiling of the feed loop liquid and in particular the generation of nitrogen gas within the membrane distillation unit 21. However, heater 20 is configured to provide sufficient heat to drive the membrane distillation process and the collection of the permeate/condensate so as to establish the separate feed and permeate loops 22, 23. Preferably the heater 20 comprises one or more Peltier heating devices that may be controlled locally or remotely via a specific heating control unit or via a global control unit (71). Optionally, membrane distillation unit 21 may comprise a heater (not shown). Optionally, the permeate conduit/manifold 23 may comprise a heater (not shown). Optionally, the heater at the membrane distillation unit 21 and/or the permeate conduit/manifold 23 may comprise one or more Peltier heating devices that may be controlled locally or remotely via a specific heating control unit or via a global control unit (71). According to the specific implementation, the permeate loop is controlled to operate at a liquid temperature of around 20? C. whilst the feed loop liquid may be maintained at around 60? C. Output of the permeate is via outlet 54 at holding tank 27 (optionally via a weir arrangement).
[0079] Referring to FIG. 8A, in an operational mode, the waste liquid (pre-filtered by unit 15) is circulated through the filtration membrane 21 between inlets and outlets 21a, 21b. The fluid flows from outlet 21b through conduit 44 and into tank 18. According to the specific implementation, tank 18 may comprise an internal slope and trap (not shown) to capture contaminants within the feed loop. Tank 18 may further comprise one or a plurality of filters. The feed loop waste liquid is then fed through pump 19 and returned to distillation inlet 21a via conduit 45. Conduit 45 comprises a heating coil/clamp (20referring to FIG. 1) to maintain the feed loop temperature at around 60? C.
[0080] Referring to FIG. 8B, the present apparatus is configured for a cleaning mode to purge the filtration membrane 47 and dislodge and expel contaminants and impurities that accumulate internally within the feed loop and in particular within membrane distillation unit 21. A ball valve 121 is actuated to divert the fluid flow through conduit 46 to replace conduit 44 and outlet 21b of the operational loop of FIG. 8A. In the cleaning mode, the liquid flow enters and exits at the inlet end of the housing 21c to circulate through a part of tank 18 and pump 19 during the purge operation.
[0081] Referring to FIG. 10A, and as described previously, the present system 10 is compatible for operation with a variety of different types of membrane distillation materials and configurations. When implemented for DCMD, the membrane distillation unit 21 comprises a feed loop inflow 56 and feed loop outflow 55 and a corresponding permeate inflow 58 and outflow 57 with the two respective flow paths within distillation unit 21 separated by membrane 47. When implemented in an AGMD configuration unit 21 comprises the feed loop inflow and outflow 56, 57, a product outflow 59 and a cooling liquid inflow 63 and outflow 62. An internal condensation plate 61 and membrane 47 provides an air gap 60 between the respective feed and the cooling fluid flow pathways through unit 21. Referring to FIG. 10C and when implemented as a SGMD configuration, the distillation unit 21 comprises a supply inflow 56 and an outflow 55 and a corresponding sweep gas inflow 65 and sweep gas outflow 64 with the two internal flow paths separated by membrane 47. The sweep gas outflow 64 is coupled through a condenser 66 and a permeate collection 67. Referring to FIG. 10D when implemented as a VMD configuration, the distillation unit 21 comprises a feed loop supply inflow 56 and outflow 55 together with internal membrane 57. A vacuum manifold 68 is coupled to the partitioned second region within the distillation unit 21 to provide collection of the permeate via condenser 66.
[0082] In operation and referring to FIG. 11, both solid and liquid human waste is deposited in toilet 11 at stage 69. A spray or flush water reservoir may be coupled to toilet 11 to provide flushing and rising of the toilet bowl via the supply reservoir at stage 49. The deposited solid and liquid waste is dispensed from the bowl into a toilet holding chamber (described referring to FIGS. 12 and 18A to 18C). A drainage port, filter and conveyor provide separation and drainage of the solid and liquid waste at stage 70 from the front end toilet. The diaphragm pump 13 then operates to deliver the predominantly liquid waste through manifold 14 to the pre-filtration unit 15 wherein the liquid is pre-filtered by a plurality of in-series flow filtration units. The pre-filtered liquid is then delivered to holding tank 18 at stage 73. The waste liquid is then transferred to membrane distillation unit 21 at stage 74 as a heated liquid feed loop. Condensate is then collected at stage 75 via the distillation and condensation cycle within the distillation unit 21 and via the simultaneous feed loop 22 and permeate loop 23 networks. The condensate is then collected within the permeate holding tank 27 at stage 76. The permeate may then be supplied to a finishing stage 77 in which the permeate is filtered through a charcoal, UV or other biological filter to remove biological species such as microbes, viruses, bacteria and the like. Stage 77 may also comprise filtering through appropriate filters to reintroduce nutrients into the permeate liquid for example to adjust pH and to introduce salts, ions, organic or inorganic compounds or biological species. Permeate holding tank 27 is provided with a weir overflow outlet 54 (FIG. 6) for the supply of permeate from tank 27 to the final stage 77. As described, the pre-filtration unit 15 may be purged of entrapped solid particulates via a back-wash loop liquid flow 79. Similarly, distillation unit 21 may be purged via a purge flow 78 to protect membrane distillation material by purging entrapped contaminant. The membrane distillation unit may be supplied with stored water via flow pathway 124 provided in fluid communication between the front-end liquid reservoir and distillation unit 21. Accordingly, those components associated with stages 49, 69, 70 may be regarded as front-end components 81 and those components associated with stages 72, 73, 74, 75, 76, 77, 122, 123 and 124 may be regarded as back-end components 80. The purged concentrates may then be reused as a return flow 78 potentially to the initial front end fluid reservoir or for other uses such as tap and toilet water and as a backwash flow 79. The return flow of the purged concentrates includes solid particulates and these may be returned to the front end tank or the toilet chamber for cycled separation of solid and liquid matter via screw conveyor 42 and filter 41.
[0083] The membrane distillation system 10 is compatible for use with a dry or semi-dry toilet (that requires little or no flushing water). According to the specific implementation, the toilet 11 comprises a bowl indicated generally by reference 90 into which is deposited solid and liquid waste. Bowl 90 is divided into a generally stationary upper bowl part 92 and a rotatable lower bowl part 93. A cross-sectional area of the bowl 90 increases from a trough or lower region (defined by the rotatable lower bowl part 93) to the uppermost rim end of the stationary upper bowl part 92. Upper bowl part 93 comprises a bowl wall that defines an internal facing upper bowl surface 97 and lower bowl part 93 comprises a bowl wall having an internal facing lower bowl surface 98. Upper and lower bowl surfaces 97, 98 collectively define the open cavity or recess that is the receiving bowl 90. A toilet seat 99 is hingeably mounted together with a toilet lid 91 to sit over and about an uppermost rim of the upper bowl part 92. The upper and lower bowl parts 92, 93 are mounted and housed at least partially within a main toilet housing or frame 96. Housing 96 defines an internal solid and liquid waste receiving chamber 95. Referring to FIGS. 14 and 15, upper bowl part 92 is mounted at housing 96 via a seat flange 100. Referring to FIG. 14 lower bowl part 93 is rotatably mounted at least partially within chamber 95 and at a generally upper region thereof. An elongate part cylindrical jacket 94 projects upwardly and rearwardly at an inclined angle from a lowermost region of chamber 95 and housing 96.
[0084] Referring to FIGS. 12, 16 and 17, screw conveyor 42 is rotatably mounted within jacket 94. Screw conveyor 42 is elongate and comprises a first end 42a extending into the lowermost region of chamber 95 and a second upper end 42b projecting upwardly and from housing 96 whilst being housed within jacket 94. A conveyor head 106 provides a hollow mounting to accommodate a drive motor and axel 107 for the rotational drive of screw conveyor 42 about axis 125. Head 106 comprises the drain port 12 connectable to a solid waste collection tank (not shown).
[0085] Referring to FIG. 13, bowl lower part 93 is rotatably mounted on rotational axis 101. In particular, lower bowl part 93 comprises a hollow drum-like configuration having an opening 104 into the internal cavity or recess that defines the lower region of bowl 90 via bowl surface 98. Surface 98 is continuously curved and is profiled so as to align or generally align with surface 97 of the upper bowl part when the lower bowl part 93 is rotated into a first position as illustrated in FIG. 12 to receive solid and liquid waste. That is, in this first position, the collective bowl surface is generally seamless to present a singular and continuous surface via the positional alignment of the respective lower and upper bowl surfaces 98, 97.
[0086] A driveable gear 103 is mounted either end of the rotatable drum-like body of the lower bowl part 93 externally at housing 96. A drive motor or other actuator (not shown) is mounted internally within housing 96 and comprises a drive axel (not shown) that extends through housing 96 to mount a corresponding driving gear 102. Drivable and driving gears 103, 102 are meshed such that actuation of the drive motor (not shown) provides a corresponding rotation of lower bowl part 93 about axis 101. In use, solid and liquid waste is deposited in bowl 90 and settles within the drum-like lower bowl part 93. Part 93 is then rotated about axis 101 within chamber 95. A rotational angle by which lower part 93 is rotated may be in the region 45 to 180 or more preferably at least 45 or at least 90? so as to empty the contents from lower bowl part 93 into chamber 95. The solid and liquid waste then settles within the lower part of chamber 95 in contact with the lower first end 42a of screw conveyor 42. The solid and liquid waste is then transported upwardly in the direction along axis 125. During this upward transport, the liquid and solid waste is separated via the use of filter 41 (referring to FIG. 5) provided in fluid communication with the liquid and solid waste slurry.
[0087] A further specific implementation of the front-end toilet is described referring to FIGS. 18A to 18C. The majority of the components and function described referring to FIGS. 12 to 17 are common to the further embodiment of FIGS. 18A to 18C. However, in place of the drive motor and gears 102, 103, rotation of the lower bowl part 93 is provided by a mechanical arm actuator 108. Actuator 108 comprises a first end 108a pivotally mounted to lid 91 and a second end 108b pivotally connected to the lower bowl part 93 via a cam 105. Accordingly, as lid 91 is pivoted about an axis 109, actuator 108 is translated upwardly and laterally so as to rotate lower bowl part 93 about axis 101. That is, in the receiving position of FIG. 18C with the lid 91 in the open position, surfaces 97 and 98 align whilst in the lid closed position of FIG. 18A, the lower bowl part 93 is rotated at an angle of around 120? to empty the contents of bowl 90 into chamber 95. The lid 91 may then be pivoted and the toilet 11 returned to a status ready for use.
[0088] As will be appreciated, the various mechanical, electromechanical, electrohydraulic pumps, valves and components of the system 10 may be controlled via suitable control unit 71 (FIG. 11). Control unit 71 may comprise conventional local or remote computer systems including processors, memory, human interface, data storage, wired and wireless communication for remote to cloud data transfer and wired or wireless control of the various electromechanical components of the system 10. The present system 10 via control unit 71 may be operational for fully automatic, semi-automatic or manual operation of the various pumps, valves, heating units etc. The system 10 may further comprise a plurality of different types of sensor located at various positions within the system 10 for operational status monitoring and feedback. Such sensors may include liquid and gas flow sensors, temperature sensors, pH sensors, pressure sensors, biological sensors, motion sensors, proximity or contact sensors etc. In particular, the toilet 11 may comprise one or a plurality of sensors to detect waste deposited into bowl 90 and/or chamber 95 so as to provide automatic actuation of screw conveyor 42 and pump 13. Similarly, membrane distillation unit 21 may be controlled via control unit 71 including in particular control of pump 19, heater 20, pump 25 and purge components and operation 28 via specific sensors at unit 21. The purge operation associated with the pre-filtration unit 15 may similarly be controlled by control unit 71 including control of the valves 34, 37, 38, 39 via specific sensors. Level sensors within tanks 16a, 17a, 18, 27, 32 and 95 may provide associated feedback and control of one or more components to avoid capacity filling of the tanks which would otherwise render the system inoperable. Accordingly, the present system 10 may comprise suitable safety liquid outflow ports at one or a plurality of positions associated with the above-mentioned tanks and storage chambers and reservoirs. Such safety outflow ports may be coupled to a suitable manifold for discharge or transport to a further master holding tank.
