PDC Drill Bit with Swing Self-adaptive Cushion Structure
20240229563 ยท 2024-07-11
Inventors
- Yingxin YANG (Chengdu, Sichuan, CN)
- Deng ZHANG (Chengdu, Sichuan, CN)
- Chunliang ZHANG (Chengdu, Sichuan, CN)
- Haitao REN (Chengdu, Sichuan, CN)
- Shiwei NIU (Chengdu, Sichuan, CN)
- Yang LI (Chengdu, Sichuan, CN)
Cpc classification
E21B10/567
FIXED CONSTRUCTIONS
International classification
Abstract
A PDC drill bit has a drill bit body and a blade. The blade is provided with cutting teeth. At least one cushion structure is rotatably connected to the drill bit body. The cushion structure makes contact with bottom hole rock, and the cushion structure swings in a direction opposite to the cutting of the drill bit. Alternatively, a cushioning portion on the cushion structure is eccentrically arranged. Under the action of the normal force of the bottom hole rock, the cushioning portion swings to an offset side. The cushion structure is detached from the bottom hole rock and is reset towards a free state under the action of a reset mechanism. Under complex motion conditions such as compound drilling and drilling into hard or non-uniform stratum conditions, the swing of the cushion structure absorbs an impact load and avoids impact damage to the cutting teeth.
Claims
1. A PDC drill bit with a swing-adaptive cushion structure, comprising a drill body (1) and a blade (2) extending from the drill body (1), the blade (2) being provided with cutting teeth (3), and at least one cushion structure (1) being arranged on the drill bit, characterized in that the cushion structure (4) is rotatably connected to the drill bit body (1), and the cushion structure (4) may swing relative to a rotating portion (48); when the cushion structure (4) in an initial position is subjected to the impact from formation rock, the same absorbs impact load, so as to reduce the impact force of the cutting teeth (3), and act as a cushion for the cutting teeth (3); after that, under the action of the force in contact with bottom hole rock, the cushion structure (4) swings in an opposite direction to the cutting of the drill bit; or, a cushioning portion (411) on the cushion structure (4) is eccentrically arranged, under the action of the normal force of the bottom hole rock, the cushioning portion (411) makes a swing motion on an offset side to reduce or avoid the restriction of the cushion structure on the biting depth of the cutting teeth (3); and when the cushion structure (4) is separated from the bottom hole rock or when a contact resistance torque is less than a reset torque, under the action of a reset mechanism (42), the same swings toward the initial position of the cushion structure (4) to reset after the cushion structure (4) relieves the impact, which plays a cushioning role for the subsequent impact of the cutting teeth (3).
2. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that the cushioning structure (4) is arranged on the blade (2) and is rotatably connected to the blade (2).
3. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that when the cushion structure (4) is in the initial position, the cushion structure (4) is used for the highest contact with a bottom hole rock surface, wherein the height difference D between the highest point of the cushion structure (4) for contacting a bottom hole rock surface and the highest point of the cutting tooth (3) edge is: ?d?D?d, where d is the diameter of the cutting teeth (3).
4. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that the cushion structure (4) is arranged in front of and/or behind the cutting teeth (3), or the cushion structure (4) is arranged on an independent support (20) of the blade (2) or the drill bit body (1).
5. The PDC drill bit with a swing-adaptive cushion structure according to claim 4, characterized in that the cushion structure (4) is arranged behind the cutting teeth (3) on the same blade (2), and the cushion structure (4) has a certain included angle between the swing direction of the drill bit and the opposite direction of cutting of the drill bit at the same position, and the included angle ranges from ?90? to 90?.
6. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that the cushion structure (4) comprises a swing portion (41) and a cushioning portion (411); the swing portion (41) is rotatably installed in a base hole (21) of the blade (2); the cushioning portion (411) is connected to the swing portion (41) and synchronously swings with the swing portion (41) after the cushioning portion (411) is stressed; the swing portion (41) is connected to a reset mechanism (42) arranged in the base hole (21), so that the swing portion (41) may be automatically reset after the external force is swung and when the external force decreases or disappears.
7. The PDC drill bit with a swing-adaptive cushion structure according to claim 6, characterized in that the cushioning portion (411) is an insert structure inlaid and fixed on the swing portion (41), or the cushioning portion (411) is a rolling structure that is freely rotatably connected to the swing portion (41), or the cushioning portion (411) and the swinging part (41) are integral structures.
8. The PDC drill bit with a swing adaptive cushion structure according to claim 6, characterized in that the swing portion (41) is a runner structure or a swing rod structure.
9. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that the reset mechanism (42) is an elastic reset mechanism and/or a hydraulic reset mechanism.
10. The PDC drill bit with a swing-adaptive cushion structure according to claim 9, characterized in that the elastic reset mechanism is a spring, a disc spring, a torsion spring, a coil spring, a leaf spring or rubber.
11. The PDC drill bit with a swing-adaptive cushion structure according to claim 1, characterized in that the cushion structure (4) is applied to a composite drill bit in which the PDC cutting structure is combined with other cutting structures.
12. The PDC drill bit with a swing-adaptive cushion structure according to claim 6, characterized in that the cushion structure (4) is provided with a secondary cushioning portion (415).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The present invention will be described by way of specific embodiments with reference to the accompanying drawings, wherein
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[0078] The corresponding names are marked in the FIG.: 1 is the drill bit body, 2 is the blade, 21 is the base hole, 3 is the cutting tooth, 31 is the cutting direction of the cutting tooth, 4 is the cushion structure, 11 is the bottom hole normal line, 51 is the swing direction of the cushion structure, 41 is the swing portion, 42 is the reset mechanism, 43 is the base, 48 is the rotating portion, 401 is the leaf spring, 402 is the rubber, 411 is the cushioning portion, 400 is the rigid block, 412 is the runner, 413 is the swing rod, 415 is the secondary cushioning portion, 418 is the limit groove, 4120 is the first bottom contact surface, 421 is the hydraulic reset mechanism, 422 is the transmission device, 481 is the swing center, 5 is the torsion spring, 6 is the disc spring, 7 is coil spring, 8 is the linear spring, 81 is the push rod, 82 is the sealing ring, 85 is the roller, 91 is the first check valve, 92 is the second check valve, 96 is the intermediate valve seat, 97 is the reset piston, 100 is the screw, 101 is the first chamber, 102 is the second chamber, 103 is the middle chamber, 10 is the limit pin, 20 is the support, 121 is the axis of rotation of the drill bit, 122 is the axis of the drill string, and 4111 is the cushion tooth.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0079] The technical solutions of the embodiments of the present invention will be described clearly and completely as follows in combination with the figures of these embodiments for a clear understanding of the purposes, technical solutions and advantages of the present invention. Apparently, the embodiments described are only some, not all of the embodiments of the present invention. Generally, the components in the embodiments of the present invention described and shown in the figures herein may be arranged and designed in various configurations.
[0080] Therefore, the detailed descriptions of the embodiments of the present invention provided in the figures are not intended to limit the scope of the present invention, and the embodiments are only certain embodiments of the present invention. Based on the embodiments of the present invention, other embodiments acquired by those of ordinary skill in the art without creative work also belong to the protection scope of the present invention.
[0081] It should be noted that the features in the embodiments and the embodiments of the present invention may be combined with each other in a non-conflicting situation.
[0082] It should be noted that similar marks and letters generally indicate similar items. Therefore, any item already defined in one figure is not necessarily further defined and explained in the subsequent figures.
[0083] For description of the embodiments in the present application, it should be noted that orientation or position relations indicated are based on the orientation or position relations shown in the figures or the commonly arranged orientation or position relations as used in the applied product, or the orientation or position relations commonly understood by those skilled in the art or the orientation or position relations commonly placed when the applied product is used, and they are used to describe the present application and simplify description herein instead of indicating or implying that the equipment or component indicated must have specific orientation and be constructed and operated in specific orientation. Therefore, the embodiments described herein shall not be construed as limitation hereto. In addition, the terms first and second are only used to distinguish descriptions instead of being construed as indication or implication of relative importance.
[0084] In the description of the embodiments of present invention, it should be also noted that unless otherwise explicitly specified and defined, the terms arrangement and connection are to be understood in a broad sense, for example, a fixed connection, a removable connection, or an integral connection, or understood as directly connected or indirectly connected through an intermediate.
[0085] Those of ordinary skill in the art may understand the specific meanings of these terms in the present invention according to actual conditions. The technical solutions contained in the embodiments of the present invention are described in detail clearly and completely hereinafter with references to the accompanying drawings for the embodiments of the present invention. Apparently, the described embodiments are only a portion of embodiments of the present invention, but not all the embodiments of the present invention. Generally, the components in the embodiments of the present invention described and shown in the figures herein may be arranged and designed in various configurations.
Embodiment 1
[0086] The present invention provides a PDC drill bit with a swing-adaptive cushion structure, comprising a drill bit body 1 and a blade 2 extending from the drill bit body 1, wherein the blade 2 is provided with cutting teeth 3, and at least one cushion structure 4 is arranged on the drill bit; the cushion structure 4 is rotatably connected to the drill bit body 1, and the cushion structure 4 may swing relative to a rotating portion (the rotating portion may be a shaft or a shaft hole, the cushion structure is rotationally connected to the drill bit body through the shaft or the shaft hole) 48; when the cushion structure 4 in the initial position is subjected to the impact from the formation rock, the same absorbs the impact load, so as to reduce the impact force of the cutting teeth 3, and act as a cushion for the cutting teeth 3; then, the cushion structure (4) swings toward the opposite side of the drill bit under the force of contact with bottom hole rock, so as to reduce or prevent the cushion structure (4) from limiting the biting depth of the cutting teeth (3); and the cushion structure 4 is separated from the bottom hole rock, and under the action of the reset mechanism 42, the same swings toward the initial position of the cushion structure to reset after the cushion structure relieves the impact, which plays a cushioning role for the subsequent impact of the cutting teeth 3.
[0087] Wherein, the cutting teeth 3 refer to the cutting elements that break the rock by scraping and shearing, mainly comprising PDC teeth (polycrystalline diamond composite sheet), TSP teeth (thermally stable diamond polycrystalline sheet), axe ridge teeth, with micro-cutting function impregnated horizontal teeth and other diamond cutters with non-planar surfaces. The material of the cutting teeth may also be synthetic diamond, natural diamond, impregnated diamond, cemented carbide, cubic boron nitride, ceramics and the like. The cushioning portion of the cushion structure refers to the components that mainly bear the impact load, such as spherical teeth, conical teeth, wedge teeth, etc. The materials may be artificial diamond, natural diamond, impregnated diamond, cemented carbide, cubic nitrogen Boron, ceramics, etc.
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[0089] In the present embodiment, the swing portion 41 is a runner 412, the reset mechanism 42 is a torsion spring 5, and the cushion structure 4 is arranged behind the cutting teeth 3 on the same blade 2, and the cushion structure may realize reciprocating swing within a certain design angle under the action of the external force and the reset mechanism 42, so that the cushioning portion 411 may be higher or lower than the cutting teeth 3 of the drill bit. Therefore, the self-adaptation of the cutting depth of the drill cutting teeth 3 may be achieved, and the vibration reduction effect may be achieved.
[0090] In the case of hard strata, soft and hard interlayer, composite drilling of steerable drilling or other complex motions, the working process of the cushion structure 4 is divided into three stages: the first is the cushion stage of the cushion structure 4. When the drill bit is impacted, the cushioning portion 411 is at the initial position (free state) and starts to rotate to a low position at the initial stage (the height of the cushioning portion drops less), and in this stage, the contact area between the cushioning portion 411 and the bottom hole rock is large, so that the cushioning portion may perform a better cushion role. Secondly, it is the stage of sharp reduction of the cushioning effect (or the limiting penetration effect). In this stage, the cushioning portion 411 makes a swinging motion toward the direction opposite to the cutting direction, the restriction on the biting depth of the cutting teeth begins to weaken until it reaches the lowest position (at this time, the effect of limiting biting depth is the weakest, the cutting teeth 3 on the blade are in the stable cutting stage, and the cutting teeth of the drill bit are biting into the rock and drill normally, the cutting depth of the bit cutter gradually deepens, the bit gradually increases the cutting capacity, and the drill bit may obtain a faster ROP). Finally, when the cutting teeth 3 are separated from the bottom hole rock, the cutting depth of the blade cutting teeth 3 gradually moves in the direction of being out of contact with bottom hole. At this time, the cushioning portion 411 is quickly reset under the action of the reset mechanism 42, so that the cushioning portion 411 is in the initial position, so as to avoid the situation that the cutting depth of the cutting teeth 3 of the drill bit is instantaneously excessive, and then the cushion structure 4 continues to swing. In this way, the cutting depth of the cutting teeth 3 of the drill bit is adjusted in a self-adaptive manner.
[0091] Referring to
[0092] As shown in
[0093] In the solution above, a solution that is easier to implement is that the height difference D between the highest point of the cushioning portion of the cushion structure and the highest point of the cutting tooth edge is: ?d/4?D?d/4.
[0094] As another structure, as shown in
Embodiment 2
[0095] The present embodiment is basically the same as Embodiment 1, and the main difference is that the reset mechanism is a hydraulic reset structure.
[0096] As shown in
[0097] The hydraulic reset structure of the present embodiment may provide a stable reset force and is highly reliable.
[0098] In the structure above, a better solution is to further provide a torsion spring 5 or a coil spring 7 on the runner 412, which may output reset force more effectively and stably together with the hydraulic reset structure, wherein the
[0099] The setting of the hydraulic reset mechanism also comprises another way, that is, a twist-type hydraulic reset mechanism, as shown in
[0100] Further, a plurality of cavities may be provided between the rotating portion 48 and the base 43, and a hydraulic reset mechanism or a mechanical reset mechanism (e.g., rubber, spring) may be provided according to the application. Referring to
Embodiment 3
[0101] The present embodiment is basically the same as Embodiment 1, and the main difference is that the swing portion 41 is a swing rod structure.
[0102] As shown in
[0103] Further, the base 43 may be the blade 2 itself, or the base 43 may be fixedly connected to the blade 2, and the connection method may comprise hard fitting, welding, or integral molding.
Embodiment 4
[0104] The present embodiment is basically the same as Embodiment 3, and the main difference is that the reset mechanism is a hydraulic reset structure.
[0105] As shown in
[0106] Obviously, those skilled in the art may easily think that the position of the hydraulic reset structure is not limited to being arranged on the inner swing side of the swing rod, but may also be arranged at other positions, such as on the drill bit body, and the blade by means of appropriate structural deformation. Alternatively, other accommodating mechanisms may be added.
Embodiment 5
[0107] The present embodiment is basically the same as Embodiments 1 to 4, and the main difference is that the cushioning portion 411 is a cushioning tooth 4111, which is inlaid and fixed on a swing portion 41. Generally speaking, a working end of the cushion teeth is required to have high pressure resistance and impact resistance, such as the blunt cone-shaped teeth and wedge-shaped teeth used in roller cone bits. In addition, other components with pressure resistance and impact resistance may also be used as cushion elements, such as impregnated blocks and impregnated teeth. Curved surface of the working end of the cushion element may be flat, convex, concave, and combinations thereof. The material of the cushion element may be synthetic diamond, natural diamond, impregnated diamond, cemented carbide, cubic boron nitride, ceramics and the like.
[0108] As shown in
[0109] Further, as shown in
[0110] Further, as shown in
Embodiment 6
[0111] The present embodiment is basically the same as Embodiments 1 to 5. The main difference is that a swing adaptive cushion structure 4 may not only be arranged behind the cutting teeth 3, but also may be arranged in front of the cutting teeth 3, and may also be arranged at the front and rear of the cutting teeth 3.
[0112] As shown in
[0113] Further, as shown in
[0114] A researcher in the field may easily imagine that the cushion structure 4 may also be arranged side by side with the cutting teeth 3 on the blade 2. Please continue to refer to the arrangement of the cushion structure 4 on the blade 22 in
[0115] Further, a support 20 connecting the front and rear two blades is arranged between the adjacent two blades to form a bridge effect, and a cushion structure 4 is arranged on such a support. This structural scheme may improve the stability of the drill bit, as shown in
[0116] Further preferably, a limiting mechanism is provided on the cushion structure 4 to prevent over-swing of the swing portion 41. As shown in
[0117] Referring to
Embodiment 7
[0118] The present embodiment is basically the same as Embodiments 1 to 6, and the main difference is that the cushioning portion 411 is a rotatable rolling structure.
[0119] As shown in
Embodiment 8
[0120] As shown in
Embodiment 9
[0121] The present embodiment is basically the same as Embodiments 1 to 8, and the main difference is that the cushion structure 4 is further provided with a secondary cushioning portion 415. The setting of the secondary cushioning portion 415 and the primary cushioning portion 411 forms a phase angle ?. When the primary cushioning portion 411 reaches the lowest position, the secondary cushioning portion 415 is in a working state to avoid excessive cutting depth of the cutting teeth 3, as shown in the
[0122] It is easy to think that the secondary cushioning portion 415 and the primary cushioning portion 411 are of a one-piece structure, as shown in
Embodiment 10
[0123] The present embodiment is basically the same as Embodiments 1 to 9. The main difference is that the swing direction 51 of the cushion structure 4 and the cutting direction 31 of the cutting teeth 3 have a certain included angle ? in the opposite direction, and the range of the included angle is: ?90????90?.
[0124] The setting of the included angle a may reduce the installation accuracy of the swing portion 41 and improve the design efficiency, as shown in
[0125]
[0126] Further preferably, the cushioning portion 411 on the cushion structure 4 is eccentrically arranged, and under the action of the normal force of the bottom hole rock, the cushioning portion 411 swings on the offset side, as shown in
Embodiment 11
[0127] The present embodiment is basically the same as Embodiment 10. The cushioning portion 411 is located in the middle of the axis 481 of the swing shaft and the cutting teeth 3. The characteristic of the present embodiment is that the cushioning portion 411 is closer to the cutting teeth 3, which is easy to achieve better cushioning, as shown in
[0128] The embodiments of the present disclosure described above and illustrated in the accompanying drawings do not limit the scope of the present disclosure, which is to be covered by the scope of the appended claims and their legal equivalents. Any equivalent embodiments are within the scope of this disclosure. Indeed, various modifications of the present disclosure, in addition to those shown and described herein, such as alternative useful combinations of the elements, will be apparent to those skilled in the art from the foregoing description. Such modifications and embodiments are within the scope of the appended claims and equivalents.