METHOD FOR THE PREPARATION OF A MATERIAL COMPRISING SILICON NANOWIRES AND TIN
20240234692 ยท 2024-07-11
Assignee
Inventors
Cpc classification
C01B33/027
CHEMISTRY; METALLURGY
H01M4/133
ELECTRICITY
H01M4/1393
ELECTRICITY
C01P2004/16
CHEMISTRY; METALLURGY
B01J27/135
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
International classification
H01M4/36
ELECTRICITY
B01J27/135
PERFORMING OPERATIONS; TRANSPORTING
H01M10/0525
ELECTRICITY
Abstract
A method for the preparation of a composite material including at least silicon nanowires and tin, the method including the use of a tin halide, as a catalyst for preparing silicon nanowires.
Claims
1-14. (canceled)
15. A method for the preparation of a composite material comprising at least silicon nanowires and tin, comprising at least the following stages: (1) introducing into a chamber of a reactor at least: a tin halide SnX.sub.2, with X selected from: F, Cl, Br, I, and a growth support, (1) solid/solid mixing of the tin halide SnX.sub.2 and the growth support, (2) introducing, into the chamber of the reactor, at least one precursor compound of the silicon nanowires, (3) decreasing the dioxygen content in the chamber of the reactor, (4) applying a thermal treatment at a temperature ranging from 200? C. to 900? C., and (5) recovering the product, wherein steps (1), (1), (2), (3), and (4) can be implemented in this order or in another order.
16. The method of claim 15, wherein it is implemented in a fixed-bed reactor.
17. The method of claim 15, wherein it is implemented in the tubular chamber of a tumbler reactor set in motion by a rotating and/or a mixing mechanism.
18. The method as claimed in claim 15, wherein the tin halide is SnCl.sub.2.
19. The method as claimed in claim 15, wherein the tin halide and the growth support are mixed together before their introduction into the reactor.
20. The method as claimed in claim 15, wherein the thermal treatment is performed at a temperature ranging from 200? C. to 900? C.
21. The method as claimed in claim 20, wherein the thermal treatment is performed at a temperature ranging from 300? C. to 650? C.
22. The method as claimed in claim 15, wherein the thermal treatment is applied from 1 minute to 5 hours.
23. The method as claimed in claim 22, wherein the thermal treatment is applied from 10 minutes to 2 hours.
24. The method as claimed in claim 15, wherein it comprises a post-treatment step in order to transform organics, resulting from the precursor compound of the silicon nanowires, into carbon materials.
25. The method as claimed in claim 15, wherein it comprises an additional step (6) of treating the composite material obtained at the end of step (5) with an acidic solution.
26. The method as claimed in claim 15, wherein the precursor compound of the silicon nanowires is a silane compound or a mixture of silane compounds.
27. The method as claimed in claim 26, wherein the precursor compound of the silicon nanowires is silane SiH4 or diphenylsilane Si(C.sub.6H.sub.5).sub.2H.sub.2.
28. The method as claimed in claim 15, wherein the growth support is a carbon-based material, a silicon-based material, an ITO based material, or a carbonaceous polymer.
29. A method of making an electrode including a current collector, said method comprising (i) implementing the method of claim 15 to prepare composite material comprising at least silicon nanowires and tin, as an electrode active material, and (ii) covering at least one surface of the current collector with a composition comprising said electrode active material.
30. A method of making an energy storage device including a cathode, an anode, and a separator disposed between the cathode and the anode, wherein said method comprises implementing the method of claim 29 to make at least one of the electrodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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Experimental Part:
[0241] In the following examples, and unless otherwise indicated, the contents and percentages are given in mass.
Material
[0242] Reactor (fixed bed): stainless steel reactor (intern volume=1 L, diameter=100 mm, height=125 mm). [0243] ball-milling apparatus: Model PM100, commercialized by the company Retsch [0244] silicon precursor: diphenylsilane Si(C.sub.6H.sub.5).sub.2H.sub.2, commercialized by the company Sigma-Aldrich (CAS Number: 775-12-2), [0245] catalyst: SnCl2 commercialized by the company Strem Chemicals.Inc [0246] graphite growth support: BNB90 graphite (SSA=21.18 m.sup.2/g), KS4 graphite, (SSA=24.48 m.sup.2/g) and SLP50 graphite (SSA=4.97 m.sup.2/g) are commercialized by the company Imerys [0247] Silicon NPs: having an average particle size?50 nm commercialized by the company GetNanoMaterials under commercial reference Si-100 [0248] conductive fillers: graphite powder commercialized by the company Imerys under the name C-NERGY? Actilion GHDR-15-4. [0249] carbon black, commercialized by the company Imerys under the commercial reference Timcal C-NERGY C65 (CAS Number: 1333-86-4). [0250] carboxymethylcellulose (CMC) commercialized by the company Alfa-Aesar (CAS Number: 9004-32-4). [0251] styrene-butadiene rubber (SBR) commercialized by the company MTI Corporation (CAS Number: 9003-55-8). [0252] electrolyte: lithium hexaflurorophosphate LiPF.sub.6 (1M) dissolved in a mixture of ethylene carbonate (EC) and diethylcarbonate (DEC) (1:1 in volume) comprising 10% by weight of fluoroethylene carbonate (FEC) and 2% by weight of vinylene carbonate (additive), commercialized by the company Solvionic.
Example 1: Synthesis of KS4 Graphite/Si NWs Composite Material (M1)
a) Mixing KS4 Graphite and SnCl.SUB.2 .as Pre-Catalyst Material
[0253] 3 g of graphite KS4 is combined to 0.5 g of SnCl2 and introduced in a steel bowl of the ball-milling apparatus. Then, 40 g of 3 mm steel balls are introduced in the bowl before being tightly closed. The powders are mixed for 10 minutes 30 seconds at 400 rpm.
[0254] The pre-catalyst material is recovered by extracting the balls with a sieve.
b) Growth of the Silicon Nanowires (Process 1)
[0255] The material obtained at the end of step a) is placed on a glass cup inside the fixed-bed reactor. 50 mL of diphenylsilane, Ph.sub.2SiH.sub.2, are then poured at the bottom of the reactor.
[0256] After sealing the reactor, gas lines and temperature heating elements are connected to the reactor. The reactor is then put under vacuum and purged several times with N.sub.2 to decrease the oxygen level. Subsequently, the reactor is heated up by means of an electric resistance placed in contact with the exterior surface of the reactor. The heating cycle is as follows: a heating ramp of 30 minutes from 20? C. to 430? C., a plateau of 60 minutes at 430? C., the heating is stopped and then the reactor is cooled down to room temperature. The reactor is finally opened to recover the composite material.
c) Post-Treatment of the Graphite/Tin/Silicon Composite Material (Process 2)
[0257] The carbonization of the organics resulting from Ph.sub.2SiH.sub.2 decomposition is performed by thermal treatment.
[0258] The composite material obtained at the end of Process 1 is placed in a crucible which is then introduced in a horizontal quartz tube furnace. The inlet of the furnace is connected to argon Ar and dihydrogen H.sub.2 gas lines with controlled amounts in a ratio of 97.5:2.5 (v/v) that are continuously flowed over the material. Thermal treatments are performed with a heating ramp of 6? C./min up to a temperature equal to 600? C. for a duration of 2 h, followed by natural cooling. The furnace is finally opened to recover the composite M1.
[0259]
d) Description of FIG. 2
[0260]
Example 2: Synthesis of washed KS4 Graphite/Tin/Silicon NWs Composite Material (M2)
[0261] Steps a), b) and c) are the same than Example 1
d) Washing of the KS4 Graphite/Silicon Composite Material (Process 3)
[0262] 10 g of the composite M1 are introduced in a beaker equipped with a magnet. Then 100 ml of HCl 5% vol are added to the beaker. The mixture is stirred for an hour at 600 rpm. After an hour, the mixture is filtered on a Buchner funnel equipped with a filter, then washed with distilled water until the pH is back to pH 6-7. Finally, the excess of water is removed by addition of ethanol. Then, the filter cake is dried overnight in a heat chamber at 60? C. in order to recover composite material M2.
[0263]
Example 3: Synthesis of BNB90 Graphite/Tin/Si NWs Composite Material (M3)
a) Mixing BNB90 Graphite and SnCl.SUB.2 .as Pre-Catalyst Material
[0264] 3 g of BNB90 graphite is combined with 0.5 g of SnCl.sub.2 and introduced in a steel bowl of the ball-milling apparatus. Then, 40 g of 3 mm steel balls are introduced in the bowl before being tightly closed. The graphite-SnCl.sub.2 material is mixed for 10 minutes 30 seconds at 400 rpm.
[0265] The pre-catalyst material is recovered by extracting the balls with a sieve.
b) Growth of the Silicon Nanowires (Process 1)
[0266] The pre-catalyst material obtained at the end of step a) is placed on a glass cup inside the fixed-bed reactor. 50 mL of diphenylsilane, Ph.sub.2SiH.sub.2, are then poured at the bottom of the reactor.
[0267] After sealing the reactor, gas lines and temperature heating elements are connected to the reactor. The reactor is then put under vacuum and purged several times with N.sub.2 to decrease the oxygen level. Subsequently, the reactor is heated up by means of an electric resistance placed in contact with the exterior surface of the reactor. The heating cycle is as follows: a heating ramp of 30 minutes from 20? C. to 430? C., a plateau of 60 minutes at 430? C., heating is stopped and then the reactor is cooled down to room temperature. The reactor is finally opened to recover the composite material.
c) Post-Treatment of the BNB90 Graphite/Tin/Silicon Composite Material (Process 2)
[0268] The carbonization of organics resulting from Ph.sub.2SiH.sub.2 decomposition is performed by thermal treatment.
[0269] The composite material obtained at the end of Process 1 is placed in a crucible which is then introduced in a horizontal quartz tube furnace. The inlet of the furnace is connected to argon Ar and dihydrogen H.sub.2 gas lines with controlled amounts in a ratio of 97.5:2.5 (v/v) that are continuously flowed over the material. Thermal treatments are performed with a heating ramp of 6? C./min up to a temperature equal to 600? C. for a duration of 2 h, followed by natural cooling. The furnace is finally opened to recover the composite M3.
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[0271] Table 1 illustrates the ICP analysis of Si nanowires/KS4 composite from Example 1 (no post-treatment) and from Example 3 (after HCl washing step):
TABLE-US-00001 TABLE 1 Composite Si (% wt) C (% wt) Sn (% wt) Cl (% wt) O (% wt) M1 20 71 4.4 0.02 5.6 M3 20.8 70 2.28 0.007 5.7
Example 4: Synthesis of SLP50 Graphite/Tin/Si NWs Composite Material (M4)
a) Mixing SLP50 Graphite and SnCl.SUB.2 .as Pre-Catalyst Material
[0272] 3 g of SLP50 graphite is combined to 0.5 g of SnCl.sub.2 and introduced in a steel bowl of the ball-milling apparatus. Then, 40 g of 3 mm steel balls are introduced into the bowl before being tightly closed. The SLP50-SnCl.sub.2 material is mixed for 10 minutes 30 seconds at 400 rpm.
[0273] The pre-catalyst material is recovered by extracting the balls with a sieve.
b) Growth of the Silicon Nanowires (Process 1)
[0274] The pre-catalyst material obtained at the end of step a) is placed on a glass cup inside the fixed-bed reactor. 50 mL of diphenylsilane, Ph.sub.2SiH.sub.2, are then poured at the bottom of the reactor.
[0275] After sealing the reactor, gas lines and temperature heating elements are connected to the reactor. The reactor is then put under vacuum and purged several times with N.sub.2 to decrease the oxygen level. Subsequently, the reactor is heated up by means of an electric resistance placed in contact with the exterior surface of the reactor. The heating cycle is as follows: a heating ramp of 30 minutes from 20? C. to 430? C., a plateau of 60 minutes at 430? C., heating is stopped and then the reactor is cooled down to room temperature. The reactor is finally opened to recover the composite material.
c) Post-Treatment of the SLP50 Graphite/Tin/Silicon Composite Material (Process 2)
[0276] The carbonization of organics coming from Ph.sub.2SiH.sub.2 decomposition is performed by thermal treatment.
[0277] The composite material obtained at the end of Process 1 is placed in a crucible which is then introduced in a horizontal quartz tube furnace. The inlet of the furnace is connected to argon Ar and dihydrogen H.sub.2 gas lines with controlled amounts in a ratio of 97.5:2.5 (v/v) that are continuously flowed over the material. Thermal treatments are performed with a heating ramp of 6? C./min up to a temperature equal to 600? C. for a duration of 2 h, followed by natural cooling. The furnace is finally opened to recover the composite M4.
[0278]
Example 5: Synthesis of Silicon NPs/Tin/Silicon NWs Composite Material (M5)
a) Mixing Si Nanoparticles and SnCl.SUB.2 .as Pre-Catalyst Material
[0279] 1 g of Silicon NPs is combined with 190 mg of SnCl.sub.2 and introduced in a zirconia bowl of the ball-milling apparatus. Then, 10 mm zirconia balls are introduced in the bowl before being tightly closed. The Si NPs-SnCl.sub.2 material is mixed for 10 minutes 30 seconds at 400 rpm.
[0280] The pre-catalyst material is recovered by extracting the balls with a sieve.
b) Growth of the Silicon Nanowires (Process 1)
[0281] The pre-catalyst material obtained at the end of step a) is placed on a glass cup inside the fixed-bed reactor. 50 mL of diphenylsilane, Ph.sub.2SiH.sub.2, are then poured at the bottom of the reactor.
[0282] After sealing the reactor, gas lines and temperature heating elements are connected to the reactor. The reactor is then put under vacuum and purged several times with N.sub.2 to decrease the oxygen level. Subsequently, the reactor is heated up by means of an electric resistance placed in contact with the exterior surface of the reactor. The heating cycle is as follows: a heating ramp of 30 minutes from 20? C. to 430? C., a plateau of 60 minutes at 430? C., heating is stopped and then the reactor is cooled down to room temperature. The reactor is finally opened to recover the composite material.
c) Post-Treatment of the Si Nanoparticles/Tin/Silicon Composite Material (Process 2)
[0283] The carbonization of organics resulting from Ph.sub.2SiH.sub.2 decomposition is performed by thermal treatment.
[0284] The composite material obtained at the end of Process 1 is placed in a crucible which is then introduced in a horizontal quartz tube furnace. The inlet of the furnace is connected to argon Ar and dihydrogen H.sub.2 gas lines with controlled amounts in a ratio of 97.5:2.5 (v/v) that are continuously flowed over the material. Thermal treatments are performed with a heating ramp of 6? C./min up to a temperature equal to 600? C. for a duration of 2 h, followed by natural cooling. The furnace is finally opened to recover the composite M5.
[0285]
Example 6: Synthesis of KS4 Graphite/Tin/Si NWS Composite Material (M6)
a) Mixing KS4 Graphite and SnCl.SUB.2 .as Pre-Catalyst Material
[0286] 35 g of SLP50 graphite is combined to 2.73 g of SnCl.sub.2 and introduced in a steel bowl of the ball-milling apparatus. Then, 50 steel balls of 10 mm are introduced into the bowl before being tightly closed. The KS4-SnCl.sub.2 material is mixed for 20 minutes 30 seconds at 300 rpm.
[0287] The pre-catalyst material is recovered by extracting the balls with a sieve.
b) Growth of the Silicon Nanowires (Process 1)
[0288] The pre-catalyst material obtained at the end of step a) is placed homogeneously in a quartz tube inside the fixed-bed reactor.
[0289] After connecting the gas line to the reactor and closing the heating chamber, the quartz tube is flushed with N.sub.2 at 5 slm for several minutes to decrease the oxygen level. Subsequently, the reactor is heated up by means of the heating device placed in contact with the exterior surface of the quartz tube. The heating and gas injection cycles are as follows: a heating ramp of 1 h from 20? C. to 650? C. under 5 slm Ar/H.sub.2 2.5% gas flow rate, a plateau of 4,3 hours at 650? C. under 5 slm N.sub.2/SiH.sub.4 0.9% (L/min), heating is stopped and then the reactor is cooled down to room temperature under 5 slm N.sub.2 gas flow rate. The reactor is finally opened to recover the composite material.
[0290]
c) Description of FIGS. 17 and 18
[0291]
Example 7: Preparation of the Electrodes for Lithium Batteries
[0292] The electrochemical characterization of materials M1, M2, M3, M4 and M5 is performed by preparing coin-cells wherein the anode comprises one of the prepared materials as active material.
a) Mixing with Conductive Fillers
[0293] The composite material according to the invention M1, M2, M3, M4 or M5, is mixed with graphite powder using YSZ 3 mm diameter grinding balls, in an IKA? Ultra-Turrax disperser.
[0294] The composite material and the graphite are introduced into the disperser according to a weight ratio equal to 38:62.
[0295] Mixing is performed for 10 minutes at rotational speed 7.
[0296] The mixed material is finally recovered for further processing or characterization.
b) Preparation of a Coin-Cell
[0297] The synthesized material was mixed with graphite powder (Actilion GHDR-15-4) at a ratio of ca. 38:62. A reference graphite electrode of Actilion material was made using pure graphite as the active material. For both systems, carbon black C-NERGY C65 was added as an electronic conductive additive, sodium carboxymethyl cellulose (Na-CMC) with styrene-butadiene rubber (SBR) were used as binders, and deionized water was employed as solvent. The weight ratios are 95:1:4 for the active material:C65:binders. Water is added to reach a viscosity allowing electrode processing, yielding to a dry content of about 40 wt %. Wet mixing was performed for 30 minutes at speed 5. Each electrode ink was cast on a copper foil of 20 ?m. After drying in air, the electrodes were further dried at 65? C. in an oven for 2 hours. The electrodes were then cut into discs of 14 mm diameter, calendered at ca. 1 t/cm.sup.2 and weighted, and were finally dried overnight in vacuum at 110? C.
[0298] Half coin-cells (Kanematsu KGK Corp?, stainless steel 316L) were prepared inside an Ar glovebox using metallic Li as counter and reference electrodes, a layer of Whatman glass fiber and a layer of Celgard 2325 separator, and the electrode of interest. The electrolyte used to impregnate the electrode and separator materials was 1 M LiPF.sub.6 dissolved in EC:DEC (1/1 v/v) with 10 wt % FEC (fluoroethylene carbonate) and 2 wt % VC (vinylene carbonate) additives. The cell was subsequently sealed with an automated press and taken out of the glovebox to be measured on a battery cycler. Seven formation cycles were performed prior to regular cycling at 1 C-rate. The formation cycles are made of 2 cycles at C/10 and 5 cycles at C/5 using galvanostatic and potentiostatic discharging (lithiation), and galvanostatic charging (delithiation).
c) Determination of the Electrochemical Performances
[0299] The performances of the cells are determined by galvanostatic cycling using a Biologic BCS-805 cycling system equipped with 8 ways, each of the 8 ways comprising 2 different electrodes.
1Potential Profile
[0300] The potential profile of the cells C1, C2, C3, C4 and C5 has been determined during the cycling at C/10 by measuring the potential of the cell as a function of its capacity.
[0301]
[0302] On
[0303] On
2Initial Reversible Capacity
[0304] The initial reversible capacity of the cells, measured at C/10 during the first cycle, is given in the Table 2.
TABLE-US-00002 TABLE 2 Cell C1 C2 C3 C4 C5 Initial capacity (mA .Math. h/g) 822 872 864 713 1869
[0305] Cell C1, prepared from composite Material M1, and cell C2, prepared from composite Material M2, have similar initial reversible capacities. Therefore, composite Material M1 and composite Material M2 have the same silicon active content (ca. 20%). However, the initial capacity is increased for Material M2 compared to Material M1 due to the acidic washing that has been performed. Indeed, the purification of the material from the presence of potentially inhibiting compounds such as unreacted SnCl.sub.2, SnO.sub.x or SiO.sub.2, improves the initial capacity.
[0306] Moreover, a comparison of cells C1, C3 and C4 reveals an improvement of the initial capacity when the silicon active content increases (respectively 822 mA.h/g for ca. 15% vs. 864 mA.h/g for ca. 16% vs. 713 mA.h/g for ca. 11%), in composite Material M1 vs. composite Material M3 and composite Material M4.
[0307] Overall, these results demonstrate that the specific surface area and the morphology of the growth support permit to tune the growth ratio of Si NWs on the growth support and allow control of the electrical and electrochemical performances of the composite materials.
REFERENCES
[0308] (1) S.-T. Lee et al., Nano Today, 2013, 8, 75-97 [0309] (2) S. Sadki et al., Nanoscale Res. Lett., 2013, 8, 1-5 [0310] (3) P. Yang et al., Nature, 2008, 451, 163-167 [0311] (4) Jeon et al., Materials Letters 63 (2009) 777-779 [0312] (5) Ball et al., CrystEngComm 15 (2013) 3808-3815 [0313] (6) Dai et al., Nanotechnology 29 (2018) 435301 [0314] (7) Ngo et al., MRS Proceedings 1258 (2010) 1258-P04-51 [0315] (8) Chockla et al., Chemistry of Materials 24 (2012) 3738-3745 [0316] (9) Gerrard E. J. Poinern et al., Journal of Colloid and Interface Science 352 (2010) 259-264 [0317] (10) Dusanes et al., J Nanopart Res, 2020, 22,363.