ROPE ROBOT AND METHOD FOR MOUNTING AN OBJECT TO A POWER LINE
20220385047 · 2022-12-01
Assignee
Inventors
Cpc classification
B62D57/04
PERFORMING OPERATIONS; TRANSPORTING
B62D57/024
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method is for mounting an object, such as a line sensor, to a power line. The method includes: i) suspending and tensioning at least two ropes between a physical ground and a power line; ii) coupling a rope robot with the at least two ropes in such a way that the rope robot can climb up and down the at least two ropes in operational use; iii) providing an object on the rope robot; iv) making the rope robot climb up to the power line to bring the object close to the power line; v) mounting the object to the power line with the rope robot, and vi) decoupling the rope robot from the object and making the rope robot climb down the at least two ropes. A rope robot is disclosed for carrying out this method.
Claims
1.-16. (canceled)
17. A rope robot being configured for climbing along at least two ropes that are substantially vertically suspended and tensioned between a physical ground and a power line of a power distribution network and for mounting an object to the power line, wherein the rope robot comprises: a rope robot housing; a crawler unit mounted on or in the rope robot housing for receiving and clamping onto the at least two ropes and for climbing up and down the at least two ropes in operational use; a rope climbing motor coupled to crawler unit for driving the crawler unit; a support unit provided at an upper side of the rope robot housing of the rope robot, the support unit being configured for holding the object, wherein the upper side is defined as the side of the rope robot housing facing up when the at least two ropes are oriented substantially vertically in operational use with the rope robot being coupled to it, and a manipulator unit configured for manipulating the object for mounting the object to the power line when within reach.
18. The rope robot in accordance with claim 17, wherein the crawler unit comprises at least two sets of wheels configured in such a way that one rope is clamped in between each pair of wheels, and wherein at least one of said wheels of each pair is driven by the rope climbing motor.
19. The rope robot in accordance with claim 18, wherein the crawler unit comprises a wheel shaft between said wheels that are driven, which wheel shaft is driven by the rope climbing motor via a bevel gear that is rotatably coupled with the wheel shaft.
20. The rope robot in accordance with claim 17, wherein the support unit is configured and shaped for receiving the object in a confined manner or is configured and shaped for gripping and holding the object.
21. The rope robot in accordance with claim 17, wherein the manipulator unit comprises a manipulation motor coupled to and driving a shaft coupling, wherein the manipulation motor and shaft coupling are placed in the rope robot housing in such a way that the shaft coupling sticks out at the upper side of the rope robot for allowing the object to be connected to shaft coupling and driven by the manipulation motor.
22. An object for being mounted to a power line, the object being configured for being received by the rope robot which is configured for climbing along at least two ropes that are substantially vertically suspended and tensioned between a physical ground and a power line and for mounting the object to the power line, the rope robot comprising a rope robot housing; a crawler unit mounted on or in the rope robot housing for receiving and clamping onto the at least two ropes and for climbing up and down the at least two ropes in operational use; a rope climbing motor coupled to crawler unit for driving the crawler unit; a support unit provided at an upper side of the rope robot housing of the rope robot, the support unit being configured for holding the object, wherein the upper side is defined as the side of the rope robot housing facing up when the at least two ropes are oriented substantially vertically in operational use with the rope robot being coupled to it, and a manipulator unit configured for manipulating the object for mounting the object to the power line when within reach, wherein the object is configured for being coupled to the manipulator unit when the object is received by the support unit of the rope robot in operational use, the object being further provided with an attachment mechanism on an upper side of the object and being configured for being mounted to the power line by the manipulator unit, wherein the upper side is defined as the side of the object facing up when the at least two ropes are oriented substantially vertically in operational use with the rope robot with the object being coupled to it.
23. The object in accordance with claim 22, wherein the attachment mechanism comprises a rotatable arm, which is configured for hooking to the power line by rotation of the rotatable arm.
24. The object in accordance with claim 23, further comprising a locking mechanism for locking the rotatable arm after it has been hooked to the power line in operational use.
25. The object in accordance with claim 24, wherein the locking mechanism is driven by a mechanical mechanism that is configured for being coupled to and driven by the manipulator unit of the rope robot in operational use.
26. The object in accordance with claim 22, wherein the object is selected from a group consisting of: a line sensor, aviation marker, aviation marker light and other equipment to be attached to the power line.
27. An assembly comprising a rope robot, the rope robot being configured for climbing along at least two ropes that are substantially vertically suspended and tensioned between a physical ground and a power line and for mounting an object to the power line, the rope robot comprising a rope robot housing; a crawler unit mounted on or in the rope robot housing for receiving and clamping onto the at least two ropes and for climbing up and down the at least two ropes in operational use; a rope climbing motor coupled to crawler unit for driving the crawler unit; a support unit provided at an upper side of the rope robot housing of the rope robot, the support unit being configured for holding the object, wherein the upper side is defined as the side of the rope robot housing facing up when the at least two ropes are oriented substantially vertically in operational use with the rope robot being coupled to it, and a manipulator unit configured for manipulating the object for mounting the object to the power line when within reach, and further comprising the object, wherein the object is being held by the support unit of the rope robot.
28. A method for mounting an object, such as a line sensor, to a power line, wherein the method comprises: suspending and tensioning at least two ropes between a physical ground and the power line; providing a rope robot in accordance with claim 17; coupling the rope robot, with the at least two ropes in such a way that the rope robot can climb up and down the at least two ropes in operational use; providing an object, on the rope robot; making the rope robot climb up to the power line to bring the object close to the power line; mounting the object to the power line with the rope robot, and decoupling the rope robot from the object and making the rope robot climbing down the at least two ropes.
29. The method in accordance with claim 28, wherein the at least two ropes are suspended to the power line by providing a single rope over a single power line resulting in a double rope into which the rope robot can climb up and down.
30. The method in accordance with claim 29, wherein the single rope is provided over the single power line with the help of a manipulator drone or by bringing the rope over the power line and optionally withdrawing it in such a way that the rope is suspended over a single power line only.
31. The method in accordance with claim 28, wherein the method further comprises: providing a further object on the rope robot; making the rope robot climb up to the power line; mounting the further object to the power line, and decoupling the rope robot from the further object and making the rope robot climb down the at least two ropes.
32. The method in accordance with claim 28, wherein the object is selected from a group consisting of: a line sensor, aviation marker, aviation marker light and other equipment to be attached to the power line.
33. A method of removing an object in accordance with claim 22 from a power line, wherein the method comprises: suspending and tensioning at least two ropes between a physical ground and a power line near or at the object; coupling a rope robot, with the at least two ropes in such a way that the rope robot can climb up and down the at least two ropes in operational use; making the rope robot climb up to the power line close to the object on the power line; locking the object to the rope robot and releasing the object from the power line with the rope robot, and making the rope robot climb down the at least two ropes.
34. The method in accordance with claim 33, wherein the object is selected from a group consisting of: a line sensor, aviation marker, aviation marker light and other equipment to be attached to the power line.
Description
BRIEF INTRODUCTION OF THE FIGURES
[0049] In the following is described an example of a preferred embodiment illustrated in the accompanying figures, wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0067] Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0068] The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the figures for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached figures are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0069] The invention will be discussed in more detail with reference to the figures. The figures will mainly be discussed in as far as they differ from previous figures. Before the rope robot and the line sensor are discussed in detail, first the application in which they are used is discussed.
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[0071] In the monitoring system 2 smart modules 300 are affixed directly to the mast constructions 10 as
[0072] A first main function of the smart module 300 is to create a main wireless communication network NW1 along the power lines 1a, 1b, 1c, i.e. each smart module 300 may communicate with another smart module 300 along the path of the power lines as the dashed arrows illustrate. In an embodiment the main wireless communication network NW1 forms a wireless mesh network, i.e. mesh WIFI. The distance dst between and placement of said construction masts 10 is chosen such that there is “redundancy” built-in in that respective smart modules 300 may also reach non-neighbouring smart modules, i.e. hop over one or more smart modules. This node hopping or rerouting is illustrated by a dash-dot arrow RR. The smart modules 300 may also communicate with data concentrators or gateways 400 as
[0073] A second main function of the smart module 300 is connecting with a sensor system 310, 320, 330, 340, which is configured for determining at least one quantity or event of the power distribution network 1. This sensor system may be comprised in a same housing of the smart module 300 or it may have its own housing and be affixed to another part of the mast construction 10. In
[0074] A third main function of the smart module 300 is to communicate information associated with said at least one quantity or event along the main wireless communication network NW1. Information associated with said at least one quantity or event may be obtained by processing the determined quantity or event inside the smart module, which may comprise parts like a processor unit, memory and energy management unit. The whole purpose of the monitoring system 2 is to get the relevant information to the data centre, which is remote from the power distribution network 1. Based upon this information the necessary actions may be initiated, such as maintenance or repair operations in the power distribution network 1.
[0075] In
[0076] In the embodiment of
[0077] Even though the core idea of the monitoring system 2 is to provide “intelligence” or “smartness” directly on the mast construction 10, the monitoring system 2 may still be supplemented with line sensors 200 as illustrated, i.e. line sensors are not necessarily excluded. These line sensors 200 may be configured with further sensors, such as current sensors, temperature sensors, acceleration or vibration sensors, inclination sensors, compression or tension sensors, or sparkover sensors. For example, a line sensor allows for direct measurement of electrical and magnetic field around each power line wire compared to same sensors in the smart module, picking up a complex field from all conductors, also affected by the mast infrastructure and ground conditions. Line sensors 200 may be very complex devices, which are hanged on or suspended on the power lines 1a, 1b, 1c, or they are mounted directly on an insulator that is fixed to the power line 1a, 1b, 1c.
[0078] Nevertheless, the insight of the invention in NO20191123 is that many of these sensors may be affixed directly to the mast construction 100 as it will be easier to implement in a robust and convenient way.
[0079] In the embodiment of
[0080] The embodiment of
[0081] It must be noted that the monitoring system 2 in accordance with
[0084] The embodiments of the invention described hereinafter are about mounting a line sensor on a power line under live line conditions, i.e. live line operations. A first main ingredient of the invention is to use a robot to do the job, particularly a robot, which can climb in a double rope that is suspended between the ground and the power line.
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[0087] A second main ingredient of the invention is that the object (line sensor) 200 is prepared for being mounted to the power line. The line sensor 200 has been provided with an attachment mechanism 206 on an upper side S2 of a line sensor housing 202 as illustrated. The attachment mechanism 206 is configured for releasable connection with the power line 1a, 1b, 1c. The line sensor 200 also comprises a locking mechanism 226, which will be explained in more detail later.
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[0089] As mentioned before, the line sensor 200 is releasable from the rope robot 100 and is held in mutually correct position by the support unit 112, but also by gravity force, the tensioned ropes and a shaft coupling 138 between the rope robot 100 and the line sensor 200, which will be discussed later. The attachment mechanism 206 of line sensor 200 comprises a main attachment arm 214 and an auxiliary attachment arm 216 as illustrated in
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[0091] The earlier mentioned locking mechanism 226 comprises a locking arm as illustrated.
[0092] The locking mechanism 226 is displaceable between an open position as shown in
[0093] The rope robot 100 is also arranged with a rope robot housing 142. The earlier-mentioned support arms 112 are attached to the rope robot housing 142. Furthermore, rope guides 144 are provided at two sides of the rope robot housing 142 for guiding the rope 99. As illustrated the rope 99 is arranged on both sides of the rope robot housing 142 between a rope drive wheel 146 and a rope clamping wheel 148 on each side of the housing 142.
[0094] The clamping force on the rope 99 may be adjusted via a rope clamping adjustment screw 150 as illustrated. The rope drive wheels 146 are driven via a shaft 152 and two bevel gears 154 by an (electrical) rope climbing motor 156.
[0095] The line sensor housing 202 is arranged with rope guide recesses 258 for the rope 99, see
[0096] The rope robot 100 may have a crawler unit 141. The crawler unit 141 is defined as all parts that contribute to climbing up and down the rope 99, that is the rope climbing motor 156, the wheels 146, 148, the rope guides 144, the wheel shaft 152 and the bevel gear 154. The crawler may also give static torque at zero speed for pressing the line sensor 200 up against the power line 1a, 1b, 1c during the attachment and locking process.
[0097] It must be stressed at this stage that the current embodiments of the rope robot 100 and the line sensor 200 are very specifically described as far as their structure is concerned. It goes without saying that the mechanical functions of the moving and rotating parts may be carried out in many different ways. All such variations are considered to fall within the scope of the invention as claimed.
[0098] The rope climbing motor 156 and the manipulation motor 140 may be powered by a battery and electronic motor drives. Both motors 140, 156 may be controlled from the ground by pulling a separate control rope (not shown) attached under the rope robot 100 arranged with a control rope force sensor. Alternatively, this may be done by wireless communication, or even by an (on-board) autonomous rope robot control system. The control rope may be the same type as the rope 99.
[0099] When a line sensor 200 is prepared for mounting to a power line 1a, 1b, 1c, the rope 99 is first arranged over the power line wire 1a, 1b, 1c. Then the two resulting rope ends are attached to the ground and subsequently entered into their corresponding (openable) rope guides 144 and in between their corresponding rope driving wheels 146 and rope clamping wheels 148. The adjustment screw 150 is adjusted if necessary to provide required frictional force against the rope 99.
[0100] When the rope robot 100 is aligned, the line sensor 200 can be placed on the support unit 112 of the rope robot 100, whereby the shaft coupling 138 is engaged with the attachment motor 140. The climbing motor 156 is started and lifts the assembly 999 up towards the power line wire 1a, 1b, 1c. The attachment mechanism 206 is then in its open position as shown in
[0101] When the assembly 999 is offset further against the power line 1a, 1b, 1c, the lower tip 222 of the auxiliary attachment arm 216 is pressed against the power line 1a, 1b, 1c. A further offset of the assembly 999 against the power line wire 1a, 1b, 1c rotates the auxiliary attachment arm 216 about the attachment arm shaft 218, pressing the auxiliary attachment arm's upper tip 224 against the main attachment arm 214. The main attachment arm 214 is then rotated about the attachment arm shaft 218 in such a way that the lower tip 20 of the main attachment arm 214 comes in between the power line 1a, 1b, 1c and the line sensor 200, see
[0102] The rope guides 144 and rope guide recesses 258 cause the rope 99 to maintain its correct alignment with the assembly 999 during the climb along the rope 99. This assures that the line sensor 200 aligns properly with the power line 1a, 1b, 1c so that the attachment mechanism 206 functions optimally.
[0103] By releasing the torque of the manipulation motor (attachment motor) 140 and reversing the climbing motor 156 direction of rotation, the rope robot 100 disconnects from the line sensor 200 and climbs back down the rope 99, either for removal from the ropes 99 or for mounting of a further line sensor at a location displaced from the first location. After removal of the rope robot 100, the rope 99 is pulled down. The rope robot 100 may then be used for mounting of a further line sensor (after proper installation of the live line rope 99).
[0104] In case of a failure in the rope robot 100, the rope robot 100 may be pulled down manually as the clamping wheels 148 only provide a limited frictional force against the rope 99, preferably using the control rope (not shown) or in an emergency by pulling one end of the rope 99 itself.
[0105] If it becomes applicable to remove a line sensor 200 from the power line 1a, 1b, 1c, the rope 99 is arranged over the power line wire 1a, 1b, 1c and moved/dragged along the power line towards the line sensor 200, automatically stopping adjacent to the attachment mechanism 206. The rope robot 100 then climbs up until it is pressed against the line sensor 200. The shaft coupling 138 is engaged and the attachment motor 140 is reversed, locking the line sensor 200 to the rope robot 100 by torque both during and after releasing the attachment mechanism 106. When the rope robot 100 starts descending, the line sensor 200 follows the rope robot 100 down while staying attached/locked to the rope robot 100.
[0106] The following figures have been added in order to explain some further aspects and details of rope robot 100 and the line sensor 200, which may be difficult to extract from
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[0110] The first motor in
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[0116] These figures serve to illustrate how the locking mechanism 226 is designed and configured. A first main part of the locking mechanism 226 is the locking arm 227 with a hook 227h at its end. This hook 227h is designed for hooking into the earlier-discussed hole 215 in the main attachment arm 214 for locking the position thereof. Locking is achieved by pulling down the locking arm 227. The locking arm 227 is coupled with the earlier-discussed rack rail 228, which in its turn is driven by a gear 230, which is rotatable around a gear shaft 232, as illustrated. A worm gear 234 is coupled with the gear 230, which is in its turn driven by a worm shaft 236 as illustrated and discussed earlier. The worm shaft 236 has an end 236e, which is to be connected to the earlier discussed driving shaft 139 in
[0117] The invention has been described in the field of mounting objects to power lines, in particular line sensors. However, the invention may also be used in a wider range of applications, such as mounting objects to the power line like aviation marker balls (or other forms) or aviation marker lights for visibility to aviation and any other equipment to be attached to power lines.
[0118] The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Concerning the provision of the rope over the power line one might think of first providing a thinner more lightweight line (like the ones used for fishing) over the power line and then pulling a stronger and heavier rope up.
[0119] The person skilled in the art may easily find alternative solutions for tightening, tensioning, and mounting parts. The invention covers all these variants. No limitations are intended to the details of construction or design herein shown. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention.
[0120] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. The invention may be implemented by means of hardware comprising several distinct elements. In the device claims enumerating several means, several of these means may be embodied by one and the same item of hardware.