REMOTE ELECTRONIC TILT ACTUATORS FOR CONTROLLING MULTIPLE PHASE SHIFTERS AND BASE STATION ANTENNAS WITH REMOTE ELECTRONIC TILT ACTUATORS
20220384948 · 2022-12-01
Inventors
Cpc classification
H01Q21/08
ELECTRICITY
H01Q21/24
ELECTRICITY
International classification
Abstract
A first mechanical linkage is connected between a RET actuator and a first phase shifter. A second mechanical linkage is connected between the RET actuator and a second phase shifter. The RET actuator includes a rotary drive element operably coupled to at least one drive gear for moving the at least one drive gear in a first rotary direction and a second rotary direction. A first drive system is connected to the first mechanical linkage and a second drive system is connected to the second mechanical linkage. The first drive system has a first driven gear and the second drive system has a second driven gear where the first driven gear and the second driven gear are coaxially located relative to one another. An index system selectively couples the at least a one drive gear to one of the first driven gear and the second driven gear.
Claims
1. A base station antenna, comprising: a remote electronic tilt (“RET”) actuator; a first mechanical linkage connected between the RET actuator and a first phase shifter, and a second mechanical linkage connected between the RET actuator and a second phase shifter, wherein the RET actuator comprises: a rotary drive element operably coupled to at least one drive gear for moving the at least one drive gear in a first rotary direction and a second rotary direction; a first drive system connected to the first mechanical linkage, the first drive system comprising a first driven gear; a second drive system connected to the second mechanical linkage the second drive system comprising a second driven gear, wherein the first driven gear and the second driven gear are coaxially located relative to one another; and an index system for selectively coupling the at least one drive gear to one of the first driven gear and the second driven gear.
2. The base station antenna according to claim 1, wherein the rotary drive element comprises a motor having a rotary output.
3. The base station antenna according to claim 1, wherein the at least one drive gear comprises a first drive gear and a second drive gear, and wherein the index system selectively couples the first drive gear to the first driven gear and the second drive gear to the second driven gear.
4. (canceled)
5. The base station antenna according to claim 1, wherein the at least one drive gear is mounted on an output shaft of the rotary drive element.
6. The base station antenna according to claim 3, wherein the first drive gear and the second drive gear are mounted on an output shaft of the rotary drive element.
7. The base station antenna according to claim 1, wherein the index system comprises a second drive element, wherein the second drive element moves an index gear, and wherein the index gear comprises a cam surface.
8-9. (canceled)
10. The base station antenna according to claim 7, wherein the second drive element moves the cam surface.
11. The base station antenna according to claim 7, wherein the index gear rotates, and wherein the index gear comprises a gear that engages a mating gear of the second drive element such that actuation of the second drive element rotates the index gear.
12. (canceled)
13. The base station antenna according to claim 7, wherein the index system comprises a cam wheel rotated by the second drive element, and wherein the second drive element is rotary.
14. (canceled)
15. The base station antenna according to claim 7, wherein the cam surface comprises a first cam profile and a second cam profile that is different than the first cam profile, wherein the first cam profile is positioned to contact the first driven gear, and wherein the first driven gear is biased into engagement with the first cam profile by a spring.
16-18. (canceled)
19. The base station antenna according to claim 15, wherein the first cam profile is configured to move the first driven gear to an engaged position with the first drive gear.
20. The base station antenna according to claim 19, wherein the second cam profile is configured to move the second driven gear to an engaged position with the second drive gear.
21. The base station antenna according to claim 15, wherein a linkage operatively connects the second cam profile to the second driven gear.
22. The base station antenna according to claim 15, wherein the first cam profile is out of phase with the second cam profile, wherein the first cam profile and the second cam profile are configured such that when the first driven gear is engaged with the first drive gear, the second driven gear is disengaged from the second drive gear and when the first driven gear is disengaged from the first drive gear, the second driven gear is engaged with the second drive gear.
23. (canceled)
24. The base station antenna according to claim 22, wherein the first cam profile and the second cam profile are configured such that both the first driven gear and the second driven gear may be disengaged from the first drive gear and the second drive gear simultaneously.
25. The base station antenna according claim 3, wherein the first driven gear is operatively coupled to a first linear drive and the second driven gear is operatively coupled to a second linear drive.
26. The base station antenna according to claim 25, wherein the first linear drive and the second linear drive each comprise a respective rotary drive member, wherein the first linear drive comprises a first lead screw, and wherein the second linear drive comprises a second lead screw.
27-28. (canceled)
29. The base station antenna according to claim 26, wherein the first lead screw has a first axis of rotation and the second lead screw has a second axis of rotation, the first axis of rotation and the second axis of rotation being coaxial.
30. The base station antenna according to claim 29, wherein the first lead screw is positioned inside of the second lead screw, wherein the first driven gear is mounted for translational motion relative to the first lead screw along the first axis of rotation, wherein a stub is connected to the first lead screw that is slidably received in an aperture formed in the first driven gear, and wherein a sliding connector connects the stub to the first driven gear.
31. (canceled)
31. (canceled)
32. (canceled)
33. The base station antenna according to claim 30, wherein a first follower is threadably mounted on the first lead screw, and wherein a first connector tube connects the first follower to the first mechanical linkage.
34. (canceled)
35. The base station antenna according to claim 33, wherein the first follower is connected to the first mechanical linkage.
36. The base station antenna according to claim 26, wherein the second driven gear is mounted for translational motion relative to the second lead screw along the second axis of rotation, wherein the second driven gear comprises a tubular barrel that is mounted on a tubular extension of the second lead screw, wherein a sliding connector connects the tubular extension to the second driven gear, wherein a second follower is threadably mounted on the second lead screw, and wherein a second connector tube connects the second follower to the second mechanical linkage.
37-40. (canceled)
41. The base station antenna according to claim 36, wherein the second follower is connected to the second mechanical linkage.
42. A method of operating a base station antenna, comprising a remote electronic tilt (“RET”) actuator, a first mechanical linkage connected between the RET actuator and a first phase shifter, and a second mechanical linkage connected between the RET actuator and a second phase shifter, the method comprising: providing a first drive system connected to the first mechanical linkage, the first drive system comprising a first driven gear, and a second drive system connected to the second mechanical linkage the second drive system comprising a second driven gear, wherein the first driven gear and the second driven gear are coaxially located relative to one another; coupling a drive gear to a selected one of the first driven gear and the second driven gear; and rotating the drive gear to move the selected one of the first driven gear and the second driven gear in a first rotary direction and a second rotary direction.
43. A RET actuator comprising: a rotary drive element operably coupled to at least one drive gear for moving the at least one drive gear in a first rotary direction and a second rotary direction; a first drive system connected to the first mechanical linkage, the first drive system comprising a first driven gear; a second drive system connected to the second mechanical linkage the second drive system comprising a second driven gear, wherein the first driven gear and the second driven gear are coaxially located relative to one another; and an index system for selectively coupling the at least one drive gear to one of the first driven gear and the second driven gear.
44. A base station antenna, comprising: a remote electronic tilt (“RET”) actuator; a first mechanical linkage connected between the RET actuator and a first phase shifter, and a second mechanical linkage connected between the RET actuator and a second phase shifter, wherein the RET actuator comprises: a rotary drive element operably coupled to at least one drive gear for moving the at least one drive gear in a first rotary direction and a second rotary direction; a first drive system connected to the first mechanical linkage, the first drive system comprising a first driven gear and a first rotary drive member; and a second drive system connected to the second mechanical linkage, the second drive system comprising a second driven gear and a second rotary drive member, wherein the first rotary drive member is located inside the second rotary drive member; and an index system for selectively coupling the at least one drive gear to one of the first driven gear and the second driven gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0021] Modern base station antennas often include two, three or more arrays of radiating elements. If the arrays include cross-polarized radiating elements, then a separate phase shifter is provided for each polarization (i.e., two phase shifters per linear array). Moreover, separate transmit and receive phase shifters are often provided for each array so that the transmit and receive radiation patterns may be independently adjusted, which may again double the number of phase shifters. Additionally, in some cases, some (or all) of the arrays may be formed using wideband radiating elements that support service in multiple frequency bands (e.g., the 700 MHz and 800 MHz frequency bands or two or more frequency bands within the 1.7-2.7 GHz frequency range). When such wideband arrays are used, separate phase shifters may be provided for each frequency band within the broader operating frequency range of the radiating elements. Since base station antennas with two to as many as eight arrays of cross-polarized radiating elements are being deployed, it is not uncommon for a base station antenna to have eight, twelve or even twenty-four adjustable phase shifters for applying remote electronic down tilts to the arrays. As described above, RET actuators are provided in the antenna that are used to move elements on the phase shifters to adjust the down tilt angle of the antenna beams formed by the various arrays. While the same down tilt is typically applied to the phase shifters for the two different polarizations, allowing a single RET actuator and a single mechanical linkage to be used to adjust the phase shifters for both polarizations, modern base station antennas still often need four, six, twelve or even more RET actuators.
[0022] As more complex base station antennas are introduced, requiring ever increasing numbers of independently controlled phase shifters, it can become difficult to design base station antennas that fit within customer-demanded limitations on the size of the antenna. Pursuant to embodiments of the present invention, base station antennas are provided that include RET actuators that are less expensive to manufacture and may have a smaller physical footprint. The base station antennas pursuant to some embodiments of the present invention may include, among other things, a RET actuator, a plurality of phase shifters and a plurality of mechanical linkages, where each mechanical linkage is connected between the RET actuator and a respective one of the phase shifters.
[0023] Embodiments of the present invention will now be discussed in greater detail with reference to the drawings.
[0024] Referring to
[0025] Referring to
[0026] As shown schematically in
[0027] As shown in
[0028] Similarly, each receive (“RX”) phase shifter 150 may have five inputs that are connected to respective ones of the radiating elements 130 through respective duplexers 140 and an output that is connected to one of the output ports 110. The output port 110 may be connected to the receive port of a radio (not shown). The receive phase shifters 150 may effect a phase taper to the RF signals that are received at the five radiating elements 130 of the linear array 120 and may then combine those RF signals into a composite received RF signal. Typically, a linear phase taper may be applied to the radiating elements 130 as is discussed above with respect to the transmit phase shifters 150.
[0029] The duplexers 140 may be used to couple each radiating element 130 to both a transmit phase shifter 150 and to a receive phase shifter 150. As is well known to those of skill in the art, a duplexer is a three port device that (1) passes signals in a first frequency band (e.g., the transmit band) through a first port while not passing signals in a second band (e.g., a receive band), (2) passes signals in the second frequency band while not passing signals in the first frequency band through a second port thereof and (3) passes signals in both the first and second frequency bands through the third port thereof, which is often referred to as the “common” port.
[0030] As can be seen from
[0031] Each phase shifter 150 shown in
[0032] Referring to
[0033] As shown in
[0034] The position of each rotatable wiper printed circuit boards 220, 220a above its respective main printed circuit board 210, 210a is controlled by the position of a mechanical linkage 170 (with a RET rod 172 partially shown in
[0035] Each main printed circuit board 210, 210a includes transmission line traces 212, 214. The transmission line traces 212, 214 are generally arcuate. In some cases the arcuate transmission line traces 212, 214 may be disposed in a serpentine pattern to achieve a longer effective length. In the example illustrated in
[0036] The main printed circuit board 210 includes an input trace 232 leading from the input pad 230 near an edge of the main printed circuit board 210 to the position where the pivot pin 222 is located. RF signals on the input trace 232 are coupled to a transmission line trace (not visible in
[0037] The RET actuators that are used to physically adjust the settings of the phase shifters 150 are typically spaced apart from the phase shifters 150. Referring to
[0038]
[0039] RET actuator 300 according to embodiments of the present invention is shown in
[0040] The RET actuator 300 comprises an index system 301. The index system 301 comprises a second drive element 315. In one embodiment the second drive element 315 is a rotary drive element comprising an index motor 308 such as an electric motor having a rotary output 310 that may be rotated in the direction of arrow C as shown in
[0041] The cam surface 320a includes a first cam profile 322 and a second cam profile 330 as shown in
[0042] While in the illustrated embodiment, the index system 301 comprise a rotary drive element 315 and the cam surface 320a is a surface of a rotating cam wheel, the index system may comprise a linear drive element and the cam surface 320a may be a surface of a linearly movable cam plate having the two cam profiles 322 and 330 formed thereon. The rotating gears 317 and 318 may be replaced by a rack and pinion or other linear drive. The cam surface in such an embodiment may be moved linearly to selectively engage the two cam profiles 322 and 330 with the driven gears 324 and 336.
[0043] The second cam profile 330 is radially aligned with and is positioned to contact one end of linkage 332. The opposite end of linkage 332 engages one side of a driven gear 336. The driven gear 336 is biased into engagement with the linkage 332 and the linkage 332 is biased into engagement with the cam surface 320a of cam wheel 320 by a spring or springs 337 such that contact is maintained between the driven gear 336, linkage 332 and the cam surface 320a of cam wheel 320. The cam profile 330 forms a ramp that extends from the cam surface 320a of the cam wheel 320 and is shaped such that as the cam wheel 320 rotates, the cam profile 330 selectively forces the linkage 332 and driven gear 336 against the bias force of the springs 337 to move the driven gear 336 to the left, as viewed in
[0044] The driven gear 324 is positioned such that when it is moved to the engaged position by the first cam profile 322, the driven gear 324 operatively engages the drive gear 312. The driven gear 336 is positioned such that when it is moved to the engaged position by the second cam profile 330, the driven gear 336 operatively engages the drive gear 314. The first and second profiles 322, 330 are arranged out of phase with one another, as shown in
[0045] The driven gear 324 is coupled to a linear drive 339. The driven gear 324 may be mounted on one end of the linear drive 339. The linear drive 339 may comprise a rotary drive member such as an inner lead screw 340 where the lead screw 340 and driven gear 324 are rotatable together about a common axis of rotation. The inner lead screw 340 is supported on bearing surfaces 342, 344 such that the lead screw 340 can rotate about its longitudinal axis. The bearing surfaces 342, 344 may comprise cylindrical bearings formed on the inner walls 311 and 345 of the RET actuator housing, or other similar structures, for rotatably supporting the lead screw 340. A stub 346 extends from the end of the lead screw 340 that is received in an aperture 348 formed in the barrel 325 of the driven gear 324. A sliding connector connects the stub 346 to the driven gear 324 such that the driven gear 324 may reciprocate along stub 346 but is constrained to rotate with the stub 346 and lead screw 340. The sliding connector may comprise longitudinally extending splines 346a on the stub 346 that mate with a mating engagement structure in the aperture 348 such that the driven gear 324 may slide along the stub 346 but is otherwise constrained to rotate with the stub 346. Other structures may be used to provide the sliding connector between the stub 346 and aperture 348 such as a keyed connection, a pin and slot connection or the like.
[0046] A follower 360, such as a nut, is threadably mounted on the lead screw 340 such that rotation of the lead screw 340 causes the linear translation of the follower 360 along the length of the lead screw 340. The follower 360 may slide along a frame rail 348 such that the follower is prevented from rotating with the lead screw 340 and is guided for movement in a linear reciprocating manner. Rotation of the lead screw 340 in a first direction causes the follower 346 to move in an extension direction E (to the left as viewed in
[0047] A connector tube 366 is mounted to the follower 360 such that the connector tube 366 moves in a linear reciprocating manner with the follower 360. The connector tube 366 is connected to a mechanical linkage of the RET system such as mechanical linkage 160-1 such that movement of the connector tube 366 results in the corresponding movement of the mechanical linkage 160-1 and a corresponding adjustment of the phase shifter connected to that mechanical linkage. The connector tube 366 may be directly coupled to a RET rod or other linkage to transfer movement of the connector rod 366 to the mechanical linkage 160-1.
[0048] The driven gear 336 is coupled to a linear drive 341. The driven gear 324 may be mounted on one end of linear drive 341. The linear drive 341 may comprise a rotary drive member such as an outer lead screw 372 where the lead screw 372 and driven gear 336 are rotatable together about a common axis of rotation. The driven gear 336 comprises a cylindrical barrel 371 that is mounted for rotation on a cylindrical bearing surface 370 such that the driven gear 336 is rotatable about its longitudinal axis. The bearing surface 370 may comprise an inner wall 335 of the RET actuator housing 299 formed with a cylindrical bearing surface, or other similar structure, for rotatably supporting the driven gear 336. The driven gear 336 is operatively coupled to an outer lead screw 372 such that rotation of the driven gear 336 results in rotation of the outer lead screw 372. In the illustrated embodiment, the driven gear 336 comprises a tubular barrel 371 that is mounted on a tubular extension 374 of lead screw 372. The lead screw 372 and extension 374 are coupled by bearing 377 such that rotation of the extension 374 results in the rotation of the lead screw 372. A sliding connector connects extension 374 to the driven gear 336 such that the driven gear 336 may reciprocate along extension 374 but is constrained to rotate with the extension 374 and lead screw 340. The sliding connector may comprise longitudinally extending splines on the exterior of extension 374 that mate with a mating engagement structure in barrel 371 of driven gear 336 such that the driven gear 336 may slide along the extension 374 but is otherwise constrained to rotate with the extension 374. Other structures may be used to provide the sliding connector between the extension 374 and driven gear 336 such as a keyed connection, a pin and slot connection or the like.
[0049] A follower 380, such as a nut, is threadably mounted on the lead screw 372 such that rotation of the lead screw 372 results in the linear translation of the follower 380 along the length of the lead screw 372. A connector tube 382 is mounted to the follower 360 such that the connector tube 382 moves in a linear reciprocating manner with the follower 380. The follower 380 is prevented from rotating with the lead screw 372 such that rotation of the lead screw 372 moves the follower 380 in a linear reciprocating manner. For example, the follower 380 may slide along a frame rail (not shown) similar to frame rail 348 or the connector tube 382 may non-rotatably engage the wall 345. Rotation of the lead screw 372 in a first direction causes the follower 380 to move in the extension direction E (to the left as viewed in
[0050] The follower 380 is connected to a mechanical linkage of the RET system such as mechanical linkage 160-2 by connector tube 382 such that movement of the connector tube 382 results in the corresponding movement of the mechanical linkage 160-2 and a corresponding adjustment of the phase shifter connected to that mechanical linkage. The follower 380 may be directly coupled to a RET rod or other linkage to transfer movement of the follower 380 to the mechanical linkage 160-2.
[0051] In the RET actuator 300, the driven gears 324 and 336 are coaxial where the axes of rotation of the driven gears 324 and 336 are coaxial. The lead screws 340 and 372 are also coaxial where that the axes of rotation of the lead screws 340 and 372 are coaxial. Moreover, the axes of rotation of the driven gears 324 and 336 and the lead screws 340 and 372 are coaxial. The lead screw 340, follower 360 and connector tube 366 are located inside of the lead screw 372. This arrangement of components provides a compact RET actuator. The drive gears 312 and 314 are coaxial where that the axes of rotation of the drive gears 312 and 314 are coaxial. The axis of rotation of the index gear 316 may also be coaxial with the axes of rotation of the drive gears 312 and 314.
[0052] The operation of the RET actuator 300 will now be described with reference to
[0053] Referring to
[0054] When driven gear 324 is moved into engagement with the drive gear 312, the index motor 308 is deactivated and rotation of the index gear 316 is stopped. The cam profile 322 holds the driven gear 324 in engagement with the drive gear 312. To adjust the position of the mechanical linkage 160-1 associated with the first drive system, the drive motor 302 is then actuated. Motor 302 may be rotated in either direction such that the lead screw 340 may be rotated in either direction along its longitudinal axis. As the lead screw 340 rotates, the follower 360 is moved in a linear manner up or down the length of the lead screw 340 to extend or retract the connector tube 366. As the connector tube 366 is extended and/or retracted the mechanical linkage 160-1 connected to the connector tube 366 is also extended and/or retracted to adjust the phase shifter associated with the first mechanical linkage 160-1. After the mechanical linkage 160-1 and associated phase shifter are properly adjusted, the motor 302 is deactivated to fix the position of the phase shifter. The index motor 308 may then be activated to rotate the cam wheel 320 and move the RET actuator to the neutral position shown in
[0055] Referring to
[0056] When driven gear 336 is moved into engagement with the drive gear 314, the index motor 308 is deactivated and rotation of the index gear 316 is stopped. The cam profile 330 holds the driven gear 336 in engagement with the drive gear 314. To adjust the position of the phase shifter associated with the second linkage system 160-2, the drive motor 302 is then actuated. Drive motor 302 may be rotated in either direction such that the lead screw 372 may be rotated in either direction along its longitudinal axis. As the lead screw 372 rotates, the follower 380 is moved in a linear manner up or down the length of the lead screw 372 to extend or retract the mechanical linkage 160-2 connected to the follower 380 via connector tube 382 to adjust the phase shifter associated with the second mechanical linkage 160-2. After the mechanical linkage 160-2 and associated phase shifter are properly adjusted, the drive motor 302 is deactivated to fix the position of the phase shifter. The index motor 308 may then be activated to rotate the cam wheel 320 and move RET actuator to the neutral position shown in
[0057] The RET actuators according to embodiments of the present invention have various advantages over conventional RET actuators. The RET actuators may be very compact, and may have a low profile which allows them to readily be installed in a wide variety of different base station antennas.
[0058] The RET actuators according to embodiments of the present invention are suitable for use in base station antennas. The base station antennas may include any number of arrays of radiating elements (which can, but do not have to be, linear arrays of radiating elements), and the RET actuators may be used to control phase shifters that are associated with the arrays of radiating elements.
[0059] The present invention has been described above with reference to the accompanying drawings. The invention is not limited to the illustrated embodiments; rather, these embodiments are intended to fully and completely disclose the invention to those skilled in this art. In the drawings, like numbers refer to like elements throughout. Thicknesses and dimensions of some components may be exaggerated for clarity.
[0060] Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper”, “top”, “bottom” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0061] Herein, the terms “attached”, “connected”, “interconnected”, “contacting”, “mounted” and the like can mean either direct or indirect attachment or contact between elements, unless stated otherwise.
[0062] Well-known functions or constructions may not be described in detail for brevity and/or clarity. As used herein the expression “and/or” includes any and all combinations of one or more of the associated listed items.
[0063] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising”, “includes” and/or “including” when used in this specification, specify the presence of stated features, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, operations, elements, components, and/or groups thereof.
[0064] Components of the various embodiments of the present invention discussed above may be combined to provide additional embodiments. Thus, it will be appreciated that while a component or element may be discussed with reference to one embodiment by way of example above, that component or element may be added to any of the other embodiments.