CRYOGENIC REFRIGERATOR OF STIRLING TYPE WITH DUAL-PISTON COMPRESSOR AND CONCEALED EXPANDER
20240230168 ยท 2024-07-11
Assignee
Inventors
Cpc classification
F25B2309/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01J5/061
PHYSICS
F25B2700/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A Stirling type cryogenic refrigerator device includes a dual-piston compressor and a pneumatic expander, wherein some of the pneumatic expander is concealed within the body of the dual-piston compressor.
Claims
1. A Stirling type cryogenic refrigerator device comprising: a dual-piston compressor and a pneumatic expander, wherein some of the pneumatic expander is concealed within the body of the dual-piston compressor.
2. The device of claim 1, wherein most of the pneumatic expander is concealed within the body of the dual-piston compressor.
3. The device of claim 1, wherein the dual-piston compressor comprises two sub-compressor assemblies, each having a compression space in a pneumatic communication with the warm space of the pneumatic expander.
4. The device of claim 1, wherein each of the two sub-compressor assemblies of the dual-piston compressor comprises a piston, wherein the pistons of the two sub-compressor assemblies are configured to be driven collinearly with respect to a first axis.
5. The device of claim 4, wherein the pistons of the two sub-compressor assemblies are configured to be driven oppositely.
6. The device of claim 4, wherein the pistons of the two sub-compressor assemblies are configured to be driven by an electromagnetic actuator.
7. The device of claim 6, wherein the electromagnetic actuator is one of a moving coil type, a moving magnet type, or a moving iron type.
8. The device of claim 4, wherein the pneumatic expander is located within a bore in a housing of the dual-piston compressor, the bore extending along a second axis which is orthogonal to the first axis.
9. The device of claim 8, wherein the pneumatic expander comprises a spring assisted displacer configured to be driven within the bore collinearly with the second axis by a pressure wave generated by the dual-piston compressor assembly.
10. The device of claim 9, wherein the spring is a magnetic spring.
11. The device of claim 10, wherein the magnetic spring comprises an axially and oppositely polarized coaxial width centered magnetic rings.
12. The device of claim 8, wherein the pneumatic expander comprises a regenerator material formed of a cylindrical bundle of synthetic filaments parallel to the second axis.
13. The device of claim 1 comprising a gaseous working agent.
14. A system comprising: a Stirling type cryogenic refrigerator device comprising: a dual-piston compressor and a pneumatic expander, wherein some of the pneumatic expander is concealed within the body of the dual-piston compressor; and an imaging system comprising a focal plane array, wherein the focal plane array is configured to be maintained at a predefined temperature by a thermal connection to the Stirling type cryogenic refrigerator device.
15. The system of claim 14, wherein an optical path of the imaging system is orthogonal to a driving axis of the dual-piston compressor and parallel to a driving axis of the pneumatic expander.
16. The system of claim 14, wherein the imaging system is a thermal imaging system.
17. The system of claim 14, wherein the focal plane array is housed in an integrated Dewar detector assembly (IDDA).
18. The system of claim 14, wherein the system is mounted on a movable platform.
19. A housing for a Stirling type cryogenic refrigerator, the housing comprising a first bore along a first axis, and a second bore intersecting the first bore along a second axis orthogonal to the first axis, wherein each end of the first bore is configured to receive a sub-compressor assembly of a dual-piston compressor assembly of the Stirling type cryogenic refrigerator, and wherein the second bore is configured to receive a pneumatic expander of the Stirling type cryogenic refrigerator.
20. The housing of claim 19, wherein the second bore is deep enough to accommodate most of the length of the pneumatic expander.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Non-limiting examples of embodiments of the disclosure are described below with reference to figures attached hereto. Dimensions of features shown in the figures are chosen for convenience and clarity of presentation and are not necessarily shown to scale. The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features, and advantages thereof, can be understood by reference to the following detailed description when read with the accompanied drawings. Embodiments are illustrated without limitation in the figures, in which like reference numerals may indicate corresponding, analogous, or similar elements, and in which:
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[0072] It will be appreciated that for simplicity and clarity of illustration, elements shown in the figures have not necessarily been drawn accurately or to scale. For example, the dimensions of some of the elements can be exaggerated relative to other elements for clarity, or several physical components can be included in one functional block or element.
DETAILED DESCRIPTION OF THE INVENTION
[0073] In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, modules, units and/or circuits have not been described in detail so as not to obscure the invention.
[0074] Although embodiments of the invention are not limited in this regard, discussions utilizing terms such as, for example, processing, computing, calculating, determining. establishing, analyzing, checking, or the like, may refer to operation(s) and/or process(es) of a computer, a computing platform, a computing system, or other electronic computing device, that manipulates and/or transforms data represented as physical (e.g., electronic) quantities within the computer's registers and/or memories into other data similarly represented as physical quantities within the computer's registers and/or memories or other information non-transitory storage medium (e.g., a memory) that may store instructions to perform operations and/or processes. Although embodiments of the invention are not limited in this regard, the terms plurality and a plurality as used herein may include, for example, multiple or two or more. The terms plurality or a plurality may be used throughout the specification to describe two or more components, devices, elements, units, parameters, or the like. Unless explicitly stated, the method embodiments described herein are not constrained to a particular order or sequence. Additionally, some of the described method embodiments or elements thereof can occur or be performed simultaneously, at the same point in time, or concurrently. Unless otherwise indicated, the conjunction or as used herein is to be understood as inclusive (any or all of the stated options).
[0075] In accordance with an embodiment of the present invention there is thus provided a novel Stirling type cryogenic refrigerator. The Stirling type cryogenic refrigerator may be constructed of two identical sub-compressors and an expander mounted within a common housing, whereupon the sub-compressors are mounted collinearly, and the expander is mounted orthogonally to the compressor's axis concealed within a radial bore provided in the common housing. The bore may be deep enough to accommodate most, if not all, of the length of the pneumatic expander. Conduits are provided for pneumatic communication of the compression spaces of the sub-compressors and a warm chamber of the expander.
[0076] According to some embodiments, some of the pneumatic expander is concealed within the body of the dual-piston compressor, for example 50% or less of the length of the pneumatic expander is concealed within the body of the dual-piston compressor. It will be understood that if more than 50% of the length of the pneumatic expander is concealed within the body of the dual-piston compressor then at least some of the length of the pneumatic expander is concealed within the body of the dual-piston compressor. In some embodiments, most of the pneumatic expander is concealed within the body of the dual-piston compressor, for example more than 50% of the length of the pneumatic expander is concealed within the body of the dual-piston compressor, such as 70%, 80%, 90% or 100% of the length of the pneumatic expander. The body of the dual-piston compressor (e.g. a common housing of the compressor and expander assemblies) may have a bore deep enough to accommodate most of the length (e.g. up to the full length) of the pneumatic expander.
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[0078] Housing 600 may include a cylindrical central part 601 extending coaxially from which may be two cylindrical extruded bosses 602 and radial connection flange 603 with threaded holes 6031. Threaded holes 6031 may be provided for anchoring a cover of a sub-compressor and/or a cold finger base.
[0079] Housing 600 may include a first bore 605 along a first axis 6001, and a second bore 604 intersecting the first bore along a second axis 6002 orthogonal to the first axis.
[0080] The first bore 605 may be defined by two conduits provided within the cylindrical extruded bosses 602 extending into the second bore 604, thereby allowing pneumatic communication between the first and second bores.
[0081] The second bore 604 may be a radial bore cut/extruded centrally with respect to the connection flange 603. Provision may be made in the central part 601 of housing 600 for a fill/purge valve (not shown).
[0082] Each end of the first bore 605 (e.g., conduits provided within the cylindrical extruded bosses 602) may be configured to receive a sub-compressor assembly of a Stirling type cryogenic refrigerator. The second bore 604 may be configured to receive a pneumatic expander of a Stirling type cryogenic refrigerator.
[0083] A Stirling type cryogenic refrigerator in accordance with some embodiments of the invention may include: housing 600 (e.g., a housing including a first bore along a first axis, and a second bore intersecting the first bore along a second axis orthogonal to the first axis); a dual-piston compressor assembly including two sub-compressor assemblies, each sub-compressor-assembly including a compression space in pneumatic communication with a respective end of the first bore, and a piston configured to be driven collinearly with the first axis within the compression space; and a pneumatic expander collinear with the second axis and located inside the second bore, the pneumatic expander including a cold finger and a displacer, the displacer including a regenerator material.
[0084] In some embodiments, the piston of each sub-compressor assembly is configured to be driven by an electromagnetic actuator. The electromagnetic actuator may be a linear electromagnetic actuator. The electromagnetic actuator may be one of a moving coil type, a moving magnet type, and/or a moving iron type.
[0085] In some embodiments, the sub-compressors are of a moving cylinder type actuated by moving iron drivers. The moving iron actuator may include a stator and a mover.
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[0087] Stator 700 may include a plurality of magnetically soft ferromagnetic parts having high saturation polarization of and low coercivity force, forming a back iron 702. Example materials include cobalt-iron (CoFe) alloy such as VACOFLUX? and VACODUR? alloys commercially available from VACUUMSCHMELZE GmbH & Co. KG. Back iron 702 may enclose tubular driving coil 701.
[0088] Stator 700 may include a plurality of axially magnetized and collinear magnet rings adjacent to the side faces of the back iron. For example, stator 700 may include permanent magnet rings 7031 and 7032 which may be axially and oppositely magnetized. The material from which the magnet rings are made may be based on, for example, sintered neodymium-iron-boron powder having high energy density, such as VACODYM? magnets commercially available from VACUUMSCHMELZE GmbH & Co. KG.
[0089] Stator 700 may include collinear tubular side poles 704 adjacent to the side faces of magnet rings 7031 and 7032. Side poles 704 may be made of the same material as the components of the back iron assembly. An axial air gap 705 may exist in back iron 702, which may minimize parasitic infringement into the space and focus the magnet field in the proper locations.
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[0094] Cylinder liners 1001 may be made of high-speed tool steel, such as M42 or the like per ASTM A600-92a (2016).
[0095] Tubular nonmagnetic capped cylinder 1002 may be made of a diamagnetic, low electrically conductive material such as titanium alloy or stainless steel.
[0096] Moving cylinder assemblies 1000 may act as compression pistons in respective sub-compressor units.
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[0099] Cold finger 1200 may include a tubular cold finger base 1201 having a connection flange 1202 with threaded holes 1203. Cold finger 1200 may include provisions 1204 and/or 1205 for mounting a tubular Dewar shroud such as an IDDA (not shown) at one end and attaching (e.g. by laser welding) the cold finger tube 1206 at another end distal to the mounting flange end. In some embodiments, the IDDA includes a tubular Dewar shroud typically made of Kovar alloy.
[0100] Cold finger tube 1206 may be coaxial with a central bore of the cold finger base 1201, the diameter of which bore is larger than that of the cold finger tube. An air gap 1208 may be provided between the cold finger tube 1206 and the central bore of the cold finger base 1201.
[0101] A cold finger plug 1207 may be attached (e.g., by laser welding) to a cold end which is distal to the connection to the cold finger base 1201. The cold finger tube 206 is sealingly capped by the cold plug 207 at its end which is distal to the mounting flange.
[0102] In some embodiments, the cold finger base is made of stainless steel (SST 304L. 316L or similar). The cold finger tube may be a seamless tube with a wall thickness ranging between 80-110 micrometers (e.g., depending on application) extruded of cobalt-chromium-tungsten-nickel Haynes? 25 L-605 UNS R30605 alloy. The cold plug 207 may be made of Invar, which may improve a matching between coefficients of thermal contraction between the cold plug and the ceramic materials typical of substrates of a focal plane array. All three components may be connected by low heat laser welding.
[0103] Stationary and axially polarized magnet ring 1102 may be affixed by adhesive coaxially at the distal end from the cold plug.
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[0105] Displacer assembly 1300 may include (e.g., displacer tube 1301 may be filled with) a regenerative heat exchanger material (e.g., regenerator material) 1302. In some embodiments, the regenerator material 1302 includes a cylindrical matrix/bundle of synthetic filaments parallel to the second axis 6002.
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[0107] Displacer assembly 1300 may include a movable component of a magnet spring configured to restore the displacer assembly to an equilibrium position. For example, displacer assembly 1300 may include movable magnet ring 1303 featuring axial polarization opposite to the polarization direction of stationary magnet ring 1102 (Shown in
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[0109] Expander assembly 1400 may be placed inside the second bore of housing 600 coaxially with the second axis. The second bore of housing 600 may be configured to receive expander assembly 1400 for this purpose. Expander assembly 1400 may be connected sealingly to housing 600 using flanges 603 and 1202.
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[0111] In some embodiments, Stirling type cryogenic refrigerator 1500 may contain a gaseous working agent, such as e.g., helium, nitrogen, or another suitable, usually inert, gas.
[0112] Moving cylinder assemblies 1000 of
[0113] Tubular capped rear covers 1503 may be attached sealingly to compressor base assembly 1100 using screws 1505 and seals 1501. Tubular capped rear covers 1503 may separate a pressurized compressor interior from the surroundings.
[0114] Actuator stators 700 of
[0115] Expander assembly 1400 of
[0116] Moving magnet ring 1303 may be width centered relative to coaxial stationary magnet ring 1102.
[0117] Application of an alternating current (AC current) to the oppositely wound driving coils 701 (see, e.g.,
[0118] From the warm chamber 1560, the working gas is in direct pneumatic communication with the expansion chamber 1580 through the circular hole 1570 of the moving magnet ring 1303 and regenerator matrix 1302. The cyclic flow of the working agent through the regenerator matrix may result in a drag force applied to the displacer assembly 1300, which is supported from the stationary base by a magnetic spring formed by the coaxial and oppositely polarized stationary magnet ring 1102 and moving magnet ring 1303. The spring rate of the resulting magnetic spring is predesigned with respect to the mass of displacer assembly and the driving frequency so as to provide resonant operation of the displacer as needed for an improved refrigeration effect.
[0119] The distance D between the stepped mounting provision 1204 and the end of the cold finger plug 1207 is minimized as needed for construction of the Dewar envelope. Thus, the overall optical length and void volume may be minimized, as shown in
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[0121] The compressor unit 1 and Dewar detector assembly 200 are integrated orthogonally whereupon most of the expander is concealed inside the cryocooler base (shown schematically by dashed lines) in accordance with embodiments of the invention (see, for example.
[0122] According to one or more embodiments, there is provided a system for maintaining a temperature of a focal plane array. The system may include a cryogenic refrigerator, such as Stirling type cryogenic refrigerator 1500. The Stirling type cryogenic refrigerator may include: a housing (such as housing 600) which includes a first bore along a first axis, and a second bore intersecting the first bore along a second axis orthogonal to the first axis; a dual-piston compressor assembly including two sub-compressor assemblies (such as moving assemblies 1000), each sub compressor-assembly including a piston configured to be driven collinearly with the first axis, each sub-compressor assembly configured to be in pneumatic communication with a respective end of the first bore; and a pneumatic expander (such as expander assembly 1400) colinear with the second axis and located inside the second bore, the pneumatic expander including a cold finger, and a displacer, the displacer including a regenerator material.
[0123] The system may also include an imaging system. The imaging system may include a focal plane array. The focal plane array may be configured to be maintained at a predefined temperature by a thermal connection to the cold finger of the Stirling type cryogenic refrigerator.
[0124] For example, the cold finger may include a cold finger plug which may be connected to a substrate, such as a ceramic substrate, of the focal plane array.
[0125] In some embodiments, an optical path of the imaging system is orthogonal to a driving axis of the dual-piston compressor assembly (e.g. the first axis) and parallel (or collinear) to an axis of the pneumatic expander (e.g. the second axis).
[0126] In some embodiments, the imaging system is a thermal imaging system, such as an infrared imaging system.
[0127] In some embodiments, the focal plane array is housed in an integrated Dewar detector assembly (IDDA). The Stirling type cryogenic refrigerator may be configured to be connected to the IDDA (e.g., via mounting provision 1204 shown in
[0128] In some embodiments, the system (that is, the Stirling type cryogenic refrigerator and imaging system) are mounted on a movable platform. The movable platform may be, for example, a land-based platform such as a car, an aerial platform such as an unmanned aerial vehicle (UAV)/drone, an amphibious platform, an aquatic platform, or any other type of directly or remotely controlled platform capable of movement.
[0129] Different embodiments are disclosed herein. Features of certain embodiments may be combined with features of other embodiments; thus certain embodiments may be combinations of features of multiple embodiments. The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. It should be appreciated by persons skilled in the art that many modifications, variations, substitutions, changes, and equivalents are possible in light of the above teaching. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
[0130] While certain features of the invention have been illustrated and described herein, many modifications, substitutions, changes, and equivalents will now occur to those of ordinary skill in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
LIST OF REFERENCE NUMERALS
[0131] 1 Compressor unit [0132] 2 Expander unit [0133] 3 Transfer line [0134] 4 Cold end [0135] 21 Cold finger [0136] 22 Rear cover [0137] 23 Substrate [0138] 231 Focal plane array (FPA) [0139] 24 Cold shield [0140] 25 Cold filter [0141] 26 Evacuated envelope [0142] 27 Infrared window [0143] 200 Integrated dear detector assembly (IDDA) [0144] VV Void volume [0145] 600 Housing [0146] 601 Cylindrical central part [0147] 602 Cylindrical extruded bosses [0148] 603 Connection flange [0149] 6031 Threaded holes [0150] 604 Second bore [0151] 605 First bore/conduits [0152] 6001 First axis [0153] 6002 Second axis [0154] 700 Stator [0155] 701 Driving coil [0156] 702 Back iron [0157] 7031 Permanent magnet ring [0158] 7032 Permanent magnet ring [0159] 704 Side pole [0160] 705 Air gap [0161] 800 Mover [0162] 900 Linear moving iron actuator [0163] 1000 Moving cylinder assembly [0164] 1001 Cylinder liner [0165] 1002 Nonmagnetic capped cylinder [0166] 1100 Compressor base assembly [0167] 1101 Piston liners [0168] 1102 Axially polarized stationary magnet ring [0169] 1200 Cold finger [0170] 1201 Tubular cold finger base [0171] 1202 Connection flange [0172] 1203 Threaded holes [0173] 1204 Mounting provision [0174] 1205 Mounting provision [0175] 1206 Cold finger tube [0176] 1207 Cold finger plug [0177] 1208 Air gap [0178] 1300 Displacer assembly [0179] 1301 Displacer tube [0180] 1302 Regenerator material [0181] 1303 axially polarized movable magnet ring [0182] 1310 Cylindrical bundle of synthetic filaments [0183] 1311 Synthetic filament [0184] 1320 Thin synthetic film [0185] 1400 Expander assembly [0186] 1401 Air gap [0187] 1500 Stirling type cryogenic refrigerator according to embodiments of the invention [0188] 1501 Seal [0189] 1502 Seal [0190] 1503 Capped rear cover [0191] 1504 Nut [0192] 1505 screw [0193] 1506 screw [0194] 1510 Compression chamber [0195] 1520 gap of pneumatic path [0196] 1530 Circular gap [0197] 1540 gap of pneumatic path [0198] 1550 Cavity [0199] 1560 Warm chamber [0200] 1570 Circular hole in axially polarized movable magnet ring 1303 [0201] 1580 Expansion chamber