CLAMPING CABLE FOR CONNECTOR UNITS AND CABLE CONNECTOR UNIT COMPRISING SUCH A CLAMPING ELEMENT
20240235105 ยท 2024-07-11
Assignee
Inventors
Cpc classification
H01R13/5825
ELECTRICITY
H01R13/5837
ELECTRICITY
H01R13/59
ELECTRICITY
International classification
H01R13/58
ELECTRICITY
Abstract
A clamping element (10), which can be radially compressed at least in part, and engages around and clamps a cable (K) of a cable connector unit once the threaded connection of clamping sleeve (3) and housing (1) is tightened. A cable connector unit using such a clamping element (10) is also provided.
Claims
1. A clamping part for clamping a cable in a cable connector assembly, the clamping part comprising: at least one radially compressible section that encloses the cable and clamps the cable in the compressed state; a front edge region for resting against at least one of a housing of the cable connector assembly or a connector extension inserted therein, and a rear section formed by a number of clamping tongues distributed around a circumference of the clamping part, and the clamping tongues include at least two different kinds of the clamping tongues.
2. The clamping part as claimed in claim 1, wherein each of the clamping tongues of a first group of the clamping tongues is wider, at least at an end facing away from the clamping part, than the clamping tongues of a second group of the clamping tongues.
3. The clamping part as claimed in claim 2, wherein the clamping tongues of the first group widen continuously as a distance from the front edge region of the clamping part increases.
4. The clamping part as claimed in claim 1, wherein the clamping tongues in a first group of the clamping tongues are beveled on their side edges thereof, and a width increases as a distance from a central axis of the clamping part becomes radially greater.
5. The clamping part as claimed in claim 3, wherein the clamping tongues of the first group have a section at ends thereof which is adapted to exert a clamping action on a cable for form-fitting penetration of a jacket of the cable.
6. The clamping part as claimed in claim 2, wherein each of the clamping tongues of the second group of the clamping tongues is narrower than the clamping tongues of the first group.
7. The clamping part as claimed in claim 2, wherein side edges of the clamping tongues of the second group extend parallel to one another.
8. The clamping part as claimed in claim 2, wherein a region that is adapted to increase a holding effect on the cable extends from an outer end of the clamping tongues in the second group of the clamping tongues toward an inner end thereof.
9. The clamping part as claimed in claim 2, wherein when the clamping tongues are aligned with the front edge region, a clearance width between ends of the clamping tongues is between 70 and 95% of a diameter of the clamping part, and when the clamping tongues are compressed to a maximum extent, in which the clamping tongues of the first group are adjacent to one another, the clearance width between the ends of the clamping tongues is between 10 and 40% of the diameter of the clamping part.
10. A cable connector assembly for electrical and/or optical cables and for connection to a complementary connector arrangement, the cable connector assembly comprising: a) a housing for receiving contact elements for making electrical and/or optical contact with the complementary connector assembly, the housing having a thread arranged on a rear edge thereof; b) a clamping part according to claim 1 that is at least partially radially compressible and encompasses the cable and clamps the cable in a compressed state; c) a clamping sleeve with a thread arranged on a front edge thereof for establishing a threaded connection with the thread on the housing; wherein when the threaded connection is tightened, the clamping sleeve, the clamping part, the housing, and the cable are clamped to one another, and at least one of the cable is positioned in respect of the clamping part, or the clamping part is positioned in respect of the housing, in a non-rotational manner; d) a tightening sleeve, a length of which is less than a length of the clamping sleeve and which is coaxially slipped over at least a portion of the clamping sleeve; and e) a unidirectional lock at least between the clamping sleeve and the tightening sleeve, which prevents a relative rotation of the tightening sleeve and the clamping sleeve beyond a certain extent in a tightening direction of the threaded connection between the clamping sleeve and the housing.
11. The cable connector assembly as claimed in claim 10, further comprising a unidirectional lock between the clamping sleeve and clamping part which prevents a relative rotation of the clamping sleeve and the clamping part in an opening direction of the threaded connection between the clamping sleeve and the housing.
12. The cable connector assembly as claimed in claim 11, wherein the unidirectional lock comprises a form-fit lock or toothed lock between the clamping sleeve and the clamping part, and at least one ratchet is formed on either the clamping part or the tightening sleeve and at least one locking pawl is formed on the other of the clamping part or the tightening sleeve.
13. The cable connector assembly as claimed in claim 12, wherein the at least one locking pawl comprises multiple sawtooth-shaped locking pawls with short flanks facing in the opening direction of the threaded connection between the clamping sleeve and the housing evenly distributed over a circumference.
14. The cable connector assembly as claimed in claim 10, further comprising a form-fit lock or toothed lock between the clamping sleeve and the tightening sleeve, a guide having at least one long, flat flank and at least one steep flank pointing in an opening direction of the threaded connection between the clamping sleeve and the housing) is formed on either the tightening sleeve or the clamping sleeve, and a locking pawl with a substantially complementary shape is formed on the other of the tightening sleeve or the clamping sleeve.
15. The cable connector assembly as claimed in claim 14, wherein a height of the guide and the locking pawl change in a direction parallel to an axis of rotation of the clamping sleeve and the tightening sleeve.
16. The cable connector assembly as claimed in claim 14, wherein a length of the locking pawl accounts for only a fraction of a length of the guide.
17. The cable connector assembly as claimed in claim 14, wherein the guide is formed on the clamping sleeve and the locking pawl is formed on the tightening sleeve.
18. The cable connector assembly as claimed in claim 10, wherein a rear edge of the clamping sleeve lying opposite the thread projects beyond a rear edge of the tightening sleeve, and has engagement points for a tool to apply torque to the clamping sleeve.
19. The cable connector assembly as claimed in claim 18, wherein the engagement points are formed by at least one pair of flat surfaces which are parallel to one another and are arranged opposite one another with respect to a longitudinal central axis of the clamping sleeve.
20. The cable connector assembly as claimed in claim 19, wherein a width of the flat surfaces in a direction of the longitudinal central axis ranges between 1 mm and 10 mm.
21. The cable connector assembly as claimed in claim 10, further comprising a stop that limits the movability of the tightening sleeve in respect of a rear edge of the clamping sleeve.
22. The cable connector assembly as claimed in claim 21, further comprising a projection on the rear edge of the clamping sleeve that extends over at least part of a circumference thereof, a radial extent of the projection is greater than an inner diameter of a rear opening of the tightening sleeve.
23. The cable connector assembly as claimed in claim 10, further comprising at least one protrusion an outside of the clamping sleeve, the protrusion bridges a majority of a space between the clamping sleeve and the tightening sleeve.
24. The cable connector assembly as claimed in claim 10, wherein maximum and minimum values for a clearance width of at least one of the housing or the clamping sleeve are 60 and 80% of a diameter thereof or around 5 and 20% of a diameter thereof, respectively.
25. The clamping part as claimed in claim 1, wherein the clamping tongues are elastically compressible in a radial direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] To better understand the invention, it is explained in greater detail with reference to the following figures.
[0037] The figures each show as a greatly simplified, schematic representation:
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DETAILED DESCRIPTION
[0056] It should be noted to begin with that in the differently described embodiments, identical parts are provided with identical reference signs or identical component names, wherein the disclosures contained in the overall description can be applied analogously to identical parts with identical reference signs or identical component names. Also, the positional indications chosen in the description, such as top, bottom, side, etc., are based on the immediately described and depicted figure, and these positional indications should be transferred analogously to the new position in the event of a change in position.
[0057]
[0058] A connector extension 2 projects forwards from a housing 1 to a complementary connector not shown here. The contact elements for making electrical and/or optical contact with a complementary connector arrangement are arranged in a protected manner within the connector extension 2. The housing 1 preferably includes an unlocking slide 20 for releasing a preferably provided locking mechanism with the complementary connector. The rear section of the cable connector assembly is formed by an assembly consisting of a clamping sleeve 3 and a tightening sleeve 4 slid on coaxially thereto. The cable K exits from the rear end of the cable connector assembly.
[0059] As shown in the exploded view in
[0060] The cable connector assembly according to the invention typically further comprises a clamping part 10, often also referred to as a collet. The clamping part 10 is slipped onto the cable K, either in the longitudinal cable direction or, if there is a longitudinal slot, also from a radial direction, and rests against the housing 1 and/or the connector extension 2 inserted therein with its front edge region 11. The rear section of the clamping part 10 in the embodiment according to the invention is formed by a number of clamping tongues 12 distributed around the circumference, which clamping tongues can preferably be elastically compressed in the radial direction, in order to clamp the cable K passing through between them. The radial compression of the differently designed clamping tongues 12 occurs when the clamping sleeve 3 is slipped on and when the threaded connection is established between the housing 1 and the clamping sleeve 3. During this process, all the aforementioned components of the cable connector assembly and the cable are clamped together, ensuring precise positioning of the components and strain relief for the cable K.
[0061] A sealing cuff 13 is arranged at the rear end of the cable connector assembly, preferably in the region of the rear edge of the clamping sleeve 3, through which the cable K exits the cable connector assembly.
[0062]
[0063] Three locking pawls 14 which are part of a form-fit lock or toothed lock between the clamping sleeve 3 and the clamping part 10 are arranged in the longitudinal section of the clamping sleeve 3 which comes to rest in the region of the clamping tongues 12 when the housing 1 and clamping sleeve 3 are screwed to one another. Three locking pawls 14 of this kind or similar, radially inwardly facing projections are preferably provided on the inside of the clamping sleeve 3, preferably evenly distributed around the circumference. Viewed in the circumferential direction, they have a sawtooth-like shape, wherein their short flanks face in the opening direction of the threaded connection between the clamping sleeve 3 and the housing 1. The lateral edges of the clamping tongues 12 of the clamping part 10 each form a catch against which the locking pawls 14 can rest with their short flanks, thereby providing the corresponding part of the unidirectional lock between the clamping sleeve 3 and the clamping part 10, which prevents a relative rotation of the clamping sleeve 3 and the clamping part 10 in the opening direction of the threaded connection between the clamping sleeve 3 and the housing 1 and thereby secures this threaded connection to prevent accidental loosening. In the opposite direction, through the application of force, the locking pawl 14 with a long flank, viewed relatively to the short flanks resting against the clamping tongues 12, can be pressed over the edges of said clamping tongues 12 and the threaded connection thereby tightened. The positioning of locking pawls and catches on the clamping sleeve and clamping part could also be selected in reverse, as described above.
[0064] In the side views of the clamping sleeve 3 according to the invention in
[0065] At the rear edge of the clamping sleeve 3, a projection 16 of the rear edge of the clamping sleeve 3 is provided that extends over at least part of the circumference. At least at some points along the circumference, preferably over the entire circumference of the clamping sleeve 3, the radial extent of this projection 16 is greater than the inner diameter of a rear opening of the tightening sleeve 4, and it thereby holds the tightening sleeve 4 in the coaxial position slipped onto the clamping sleeve 3 and ensures that the tightening sleeve 4 cannot accidentally slide off or be removed from the clamping sleeve 3. The projection 16 forms a rear, limiting stop 16a for the tightening sleeve 4.
[0066] In this case, the projection 16 is designed in such a manner, however, that its radial extent decreases towards the rear end and thereby makes it easier to slide the tightening sleeve 4 onto the clamping sleeve 3, wherein at least the rear edge region of the tightening sleeve preferably easily widens elastically.
[0067] At least one engagement point 17 for a tool 17 is arranged at the projection 16 on the rear section of the clamping sleeve 3 extending beyond the tightening sleeve 4. A torque can thereby be applied to the clamping sleeve 3, even if this should not be possible purely manually on account of the dimensions of the projection 16. At least two engagement points 17 are preferably created in the form of at least one pair of flat surfaces lying in the longitudinal direction parallel to the central plane of the clamping sleeve 3, which flat surfaces are arranged parallel to one another and opposite one another with respect to the longitudinal central axis A of the clamping sleeve 3. Typically, the flat surfaces have a width of between 1 mm and 10 mm in the direction of the longitudinal central axis, preferably a width of between 3 mm and 6 mm is chosen.
[0068]
[0069] A form-fit lock or toothed lock is also advantageously used between the clamping sleeve 3 and the tightening sleeve 4. In this case, at least one locking pawl 18 of the tightening sleeve 4 engages with the guide 15 of the clamping sleeve described above in the locking direction, as can be seen in
[0070] As can be seen by comparing
[0071] On the outer surface of the tightening sleeve 4, grip surfaces 19 are provided at the circumferential positions of the locking pawls 18 or, if the guide 15 is provided on the inside of the tightening sleeve 4, at the locations of the steep flanks 15b, said grip surfaces 19 ensuring better handling of the tightening sleeve 4 due to the material and/or structuring. In addition, they indicate to the user the position of the locking pawls 18 or of the corresponding sections of the guide 15 that should advantageously be radially compressed during handling, in order to prevent the locking pawl 18, or the steep flank 15b, from slipping or jumping, thereby securely driving along the clamping sleeve 3 lying thereunder during rotation of the tightening sleeve 4.
[0072] In order to assemble the cable connector arrangement according to the invention, the tightening sleeve 4 is advantageously gripped on the grip surfaces 19 and rotated in the tightening direction of the threaded connection between the threads 5 and 6 of the housing 1 and the clamping sleeve 3. If necessary, after overcoming the play or a circumferential distance between the steep flank 15b of the groove 15 and the locking pawl 18 of the components lying opposite, namely the housing 1 and the clamping sleeve 3, the clamping sleeve 1 is driven along by the tightening sleeve 4 and the threaded connection is tightened. If desired, the tightening sleeve 4 can be rotated back and forth multiple times, always within the same angular range, in a similar manner to a ratchet arrangement, in order to tighten the threaded connection, which makes the cable connector arrangement even easier to assemble.
[0073] When the tightening sleeve 4 is rotated in the opposite direction, in the circumferential direction to release the threaded connection between the housing 1 and the clamping sleeve 3, the lock explained above does not engage and the tightening sleeve 4 spins freely without applying force to the threaded connection in the tightening direction. The locking pawl 18 of the tightening sleeve 4, for example, slides along the flat, long flank 15a of the guide in this case, without exerting a torque on the clamping sleeve 1 in the circumferential direction. The tightening sleeve 4 is shifted backwards only slightly in this case in the direction of the longitudinal axis A of the clamping sleeve 3, until the end of the flank 15a is reached, and the locking pawl 18 can then slide back to the front along the steep flank 15a.
[0074] A preferred embodiment of the invention includes at least one projection 21 on the outer surface of the clamping sleeve 3 as play compensation between the clamping sleeve 3 and the tightening sleeve 4, which projection 21 bridges the space between the clamping sleeve 3 and the tightening sleeve 4, at least for the most part. The projections 21, which, as relatively short or relatively long webs, are preferably oriented in the longitudinal direction of tightening sleeve 3, preferably bridge the space between the two coaxial sleeves 3, 4 entirely. The projections 21, which may also be in other forms, for example in the form of nubs or small circular webs, could also be arranged on the inside of the tightening sleeve 4. Positioning the projections 21 on both components 3, 4 is also possible, as long as the groups on the sleeves 3, 4 lying opposite one another are spaced apart from one another axially to avoid hindering the relative movement of the tightening sleeve 4 and the clamping sleeve 3. Two projections 21 are preferably arranged on the clamping sleeve 3 and, in terms of geometry and function, form an enveloping outer contour U with a substantially elliptical shape (see
[0075] The clamping part 10, which is particularly advantageous for the cable connector arrangement according to the invention, but also in other kinds of connectors, is shown in
[0076] It preferably has two different kinds of clamping tongues 12, although other different kinds are also conceivable. Each clamping tongue 12a in a first group of clamping tongues 12 is wider than the clamping tongues 12b in the second group, at least at the front end facing away from the front edge 11 of the clamping part 10. The first clamping tongues 12a preferably widen continuously for this purpose as the distance from the front edge 11 of the clamping part 10 gets greater. The clamping tongues 12a in the first group are preferably beveled on their side edges, in such a manner that the width of the clamping tongues 12a decreases towards the longitudinal central axis of the clamping part 10. This beveling, which exerts a wedge effect on the adjacent clamping tongues in each case, preferably clamping tongues 12b in a second group of clamping tongues, during radial compression when screwing the housing 1 and clamping sleeve 3 of the cable connector arrangement, can also be provided for clamping tongues 12 with a constant width.
[0077] The clamping tongues 12 preferably of both groups typically have a section, mainly at the outermost end, which can exert a substantial clamping action on the cable K or can penetrate the cable jacket in a form-fitting manner or can deform said cable jacket.
[0078] The clamping tongues 12b of the second group are configured to be slightly narrower and their edges are typically parallel to one another over the entire length of the clamping tongues 12b. The clamping tongues 12b of the second group of clamping tongues 12 may be beveled on their side edges, in such a manner that the width of the clamping tongues 12b increases towards the longitudinal central axis of the clamping part 10. A region that is transversely ribbed or similarly structured to increase the holding effect on the cable K and ensures a high clamping effect by increasing friction or through the form-fitted, at least partial penetration of the cable jacket, extends from the outer end of the clamping tongues 12b of the second group almost to the inner end.
[0079] Viewed in the circumferential direction, a clamping tongue 12b of one group advantageously lies between two clamping tongues 12a of another group. Where there are two different kinds of clamping tongues 12, as in the exemplary embodiment shown, each clamping tongue 12a of a first group is followed by a clamping tongue 12b of the second group, and vice versa. Other sequences are also conceivable, such as two clamping tongues of one group flanked by clamping tongues of the second group, or alternating groupings always of two clamping tongues of each different group, etc.
[0080] In
[0081] In contrast,
[0082] As can also be seen from
[0083]
[0084] While the embodiment described hitherto and shown in
[0085] In addition to the embodiments explained above with fixed structures for the lock, constructions are also conceivable in which a tool does not act on the clamping sleeve 3 itself, but in which a locking element between the clamping sleeve 3 and the tightening sleeve 4 can be brought into a position by means of a tool that allows for a non-rotatable, possibly temporary coupling between the clamping sleeve 3 and the tightening sleeve 4. For example, by means of a pin or a screwdriver that can be inserted into a preferably axial opening of the cable connector arrangement, an inner locking pin could be displaced or a locking pawl pivoted, which connect the clamping sleeve 3 and the tightening sleeve 4 in a non-rotatable manner.
[0086] The exemplary embodiments show possible variants, wherein it should be noted at this point that the invention is not limited to the specifically illustrated variants, but instead various combinations of the individual variants among themselves are also possible, and this ability to vary is within the capability of those skilled in the art in this field of expertise based on the teachings of the present invention.
[0087] The scope of protection is determined by the claims. However, the description and the drawings should also be used to interpret the claims. Individual features or combinations of features from the various exemplary embodiments shown and described can represent independent inventive solutions in themselves. The object underlying the independent inventive solutions can be inferred from the description.
[0088] All statements regarding ranges of values in this description are to be understood as encompassing any and all sub-ranges, e.g. the range from 1 to 10 is to be understood as encompassing all sub-ranges starting from the lower limit of 1, or more, and ending at an upper limit of 10, or less, e.0
[0089] For clarity, it should finally be noted that in order to provide a better understanding of the structure, elements have in some cases been shown not to scale and/or enlarged and/or reduced in size.
LIST OF REFERENCE SIGNS
[0090] 1 Housing [0091] 2 Plug extension [0092] 3 Clamping sleeve [0093] 4 Tightening sleeve [0094] 5 External thread [0095] 6 Internal thread [0096] 7 Sealing ring [0097] 8 Spring element [0098] 9 Guide web [0099] 10 Clamping part [0100] 11 Front edge [0101] 12 Clamping tongue [0102] 12a First clamping tongue [0103] 12b Second clamping tongue [0104] 13 Sealing sleeve [0105] 14 Locking pawl [0106] 15 Guide [0107] 15a Flat flank [0108] 15b Steep flank [0109] 16 Projection [0110] 16a Stop [0111] 17 Engagement points [0112] 18 Locking pawl [0113] 19 Grip surface [0114] 20 Unlocking slide [0115] 21 Elevation [0116] 22 Plug-in extension [0117] A Longitudinal central axis [0118] O Rear opening [0119] U Enveloping outer contour