Automated removal of binding tapes from a coil
12030687 ยท 2024-07-09
Assignee
Inventors
Cpc classification
B65B69/0025
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Coil has been produced by coiling of a strip. The coil has two end faces and a lateral surface, and also a coil eye having an eye axis. The binding bands have a binding band width. Initially, while a first subregion of the lateral surface of the coil, as seen in the direction of the eye axis, is resting on a first rest, those binding bands which, as seen in the direction of the eye axis, surround the coil completely outside the first subregion are removed. Then, while a second subregion of the coil, as seen in the direction of the eye axis, is resting on the first rest or a second rest, those binding bands which were not removed are removed. The first and the second subregion, as seen in the direction of the eye axis, are spaced apart from one another at least by the binding band width.
Claims
1. A method for removing binding bands from a coil which is produced by coiling of a strip, wherein the coil has two end faces and a lateral surface, and also a coil eye having an eye axis, and the binding bands have a binding band width, comprising: a) initially removing, while a first subregion of the lateral surface of the coil, in a direction of the eye axis, is resting on a first rest, first binding bands which, in the direction of the eye axis, surround the coil completely outside the first subregion; and b) further removing, while a second subregion of the coil, in the direction of the eye axis, is resting on the first rest or a second rest, the first and the second subregion, in the direction of the eye axis, being spaced apart from one another at least by a binding band width, second binding bands which were not removed in step a); wherein the coil is conveyed, by an advancing bar, in several stages in a substantially horizontal conveying direction from a first stationary saddle region to a second stationary saddle region, such that the coil alternately rests on one of the saddle regions and the advancing bar; wherein the coil is conveyed between step a) and step b) in the conveying direction, the conveying direction being orthogonal to the eye axis; and wherein: either a predetermined one of the saddle regions corresponds to the first rest, the advancing bar corresponds to the second rest, step a) is carried out while the coil is resting on the predetermined saddle region, and step b) is carried out while the coil is being conveyed from the predetermined saddle region to the subsequent saddle region by the advancing bar; or, conversely, the advancing bar corresponds to the first rest, a predetermined one of the saddle regions corresponds to the second rest, step a) is carried out while the coil is being conveyed from the preceding saddle region to the predetermined saddle region by the advancing bar, and step b) is carried out while the coil is resting on the predetermined saddle region.
2. The removal method as claimed in claim 1, wherein, in the direction of the eye axis, the first subregion contains the edge regions of the lateral surface of the coil which adjoin the two end faces, and the second subregion contains a central region of the coil, said central region being spaced apart from both end faces, or, conversely, the first subregion contains the central region of the coil, and the second subregion contains the two edge regions of the coil.
3. The removal method as claimed in claim 1, wherein the eye axis is oriented substantially orthogonally with respect to the conveying direction.
4. The removal method as claimed in claim 1, wherein, prior to carrying out step a), the coil is rotated about its eye axis so that a strip head of the strip has a predetermined orientation with respect to a vertical plane containing the eye axis.
5. The removal method as claimed in claim 1, wherein a diameter of the coil is determined by measurement while at least one of: the first subregion of the coil is resting on the first rest in step a); and the second subregion of the coil is resting on the first or the second rest in step b).
6. The removal method as claimed in claim 1, wherein the coil rests on one of the first rest and the second rest alternately.
7. A removal installation for removing binding bands from a coil which is produced by coiling of a strip, wherein the coil has two end faces and a lateral surface, and also a coil eye having an eye axis, comprising: a first rest; and a second rest; wherein, in a direction of the eye axis, a first subregion of the lateral surface of the coil can rest on the first rest at a first point in time; wherein either the first rest or the second rest is designed in such a way that, in the direction of the eye axis, a second subregion of the lateral surface of the coil can rest on the first rest or on the second rest at a second point in time following the first point in time; wherein the first and the second subregion, in the direction of the eye axis, are spaced apart from one another; wherein the removal installation further comprises a removal device, by which the binding bands which, in the direction of the eye axis, surround the coil completely outside the first subregion can be removed while the first subregion of the lateral surface of the coil is resting on the first rest, and by which the rest of the binding bands which surround the coil can be removed while the second subregion of the lateral surface of the coil is resting on the first or the second rest; wherein the removal installation further comprises a first stationary saddle region and a second stationary saddle region; wherein the removal installation comprises an advancing bar, by which the coil can be conveyed in several stages in a substantially horizontal conveying direction from the first stationary saddle region to the second stationary saddle region, the conveying direction being orthogonal to the eye axis, such that the coil alternately rests on one of the saddle regions and the advancing bar during the conveying operation; wherein, in that either a predetermined one of the saddle regions corresponds to the first rest and the advancing bar corresponds to the second rest or the advancing bar corresponds to the first rest and the predetermined saddle region corresponds to the second rest; and wherein, in that the removal device can be operated at least in the region of the predetermined saddle region.
8. The removal installation as claimed in claim 7, wherein the first rest is designed in such a way, or the first and the second rest are designed in such a way, that, in the direction of the eye axis, the first subregion contains the edge regions of the lateral surface of the coil which adjoin the two end faces, and the second subregion contains a central region of the coil, said central region being spaced apart from both end faces, or, conversely, the first subregion contains the central region of the coil, and the second subregion contains the two edge regions of the coil.
9. The removal installation as claimed in claim 8, wherein the eye axis is oriented substantially orthogonally with respect to the conveying direction.
10. The removal installation as claimed in claim 7, wherein it comprises a rotating device which is arranged upstream of the removal device and by which the coil can be rotated about its eye axis so that a strip head of the strip has a predetermined orientation with respect to a vertical plane containing the eye axis.
11. The removal installation as claimed in claim 7, wherein the removal device is assigned a measuring device, by which a diameter of the coil can be determined while at least one of the first subregion of the coil is resting on the first rest and the second subregion of the coil is resting on the first or the second rest.
12. The removal installation as claimed in claim 7, wherein the removal device is designed as a robot.
13. The removal installation as claimed in claim 7, wherein the removal device comprises an optical detection device for detecting the binding bands which surround the coil.
14. The removal installation as claimed in claim 7, wherein the coil rests on one of the first rest and the second rest alternately.
15. A method for removing binding bands from a coil produced by coiling of a strip, the coil having two end faces, a lateral surface, and a coil eye having an eye axis, the binding bands have a binding band width and being oriented around the eye axis, comprising: first removing, while a first subregion of the lateral surface of the coil, in a direction of the eye axis, is resting on a first rest, first binding bands which, in the direction of the eye axis, surround the coil completely outside the first subregion; conveying the coil by an advancing bar, in a conveying direction orthogonal to the eye axis, from a first stationary saddle region to a second stationary saddle region; and second removing, while a second subregion of the coil, in the direction of the eye axis, is resting on a second rest, second binding bands which, in the direction of the eye axis, surround the coil completely outside the second subregion, the second binding bands being spaced apart from the first binding bands at least by a binding band width.
16. The method as claimed in claim 15, wherein the first rest comprises the first stationary saddle region and the second rest comprises one of the advancing bar and the second stationary saddle region.
17. The method as claimed in claim 15, wherein the first rest comprises the advancing bar and the second rest comprises the second stationary saddle region.
18. The method as claimed in claim 15, wherein the coil rests on one of the first rest and the second rest alternately.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention ein: The characteristics, features and advantages of this invention that are described above and the manner in which they are achieved will become clearer and more distinctly comprehensible in connection with the description of the exemplary embodiments that follows, said exemplary embodiments being explained in more detail in conjunction with the drawings, in which, in a schematic illustration:
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DETAILED DESCRIPTION
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(23) For the automated removal of the binding bands 5 from the coil 4, a first subregion of the lateral surface 7 of the coil 4 initially rests on a first rest 10, as per
(24) In this state, that is to say when the coil 4 has been placed onto the first rest 10, it is initially possible for those binding bands 5 which, as seen in the direction of the eye axis 9, surround the coil 4 completely outside the first subregion to be removed by means of a removal device 12, in accordance with the illustration in
(25) Thus, if a total of three binding bands 5 are present in accordance with the illustration in
(26) At a later point in time, that is to say after those binding bands 5 which can be removed in the state according to
(27) Based on the previously stated, purely exemplary numerical values, it is thus possible for all of the binding bands 5 whose center has a spacing of either less than 33 cm or between 47 cm and 83 cm from the left-hand end face 6 to then be removed. As a precaution, a certain tolerance can again be taken into account, such that for example only binding bands 5 whose center has a spacing of either less than 31 cm or between 49 cm and 81 cm from the left-hand end face 6 are removed.
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(29) The removal of the binding bands 5 as such can also be performed in the same way as in the prior art. The associated removal device 12that is to say the device which removes the binding bands 5 from the coils 4can thus also be designed as required. For example, the removal device 12 may be designed as a robot, as schematically indicated in
(30) Preferably, the removal device 12 is furthermore assigned a measuring device 12. By means of the measuring device 12, it is in particular possible for the coil diameter D to be determined and to be output to a control device (not illustrated in the FIG). During the measurement-based determination of the coil diameter D, it is alternatively possible for the first subregion or the second subregion of the coil 4 to rest on the first rest 10.
(31) A further possible configuration of the removal installation according to the invention is explained below in conjunction with
(32) According to
(33) According to
(34) At a later point in time, the coil 4 then rests on the supports 11 in such a way that the central region of the coil 4 rests on the supports 11, as per
(35) The advancing step distance is thus exactly or at least approximately half as great as the support spacing a. This coordination of the advancing step distance with the support spacing a thus makes it possible to remove all of the binding bands 5 in two successive advancing steps. This can be seen from
(36) It goes without saying that the order in which the coil 4 rests on the supports 11 can also be reversed. It is thus firstly possible for the state according to
(37) To the extent explained hitherto, the same rest 10 is used for both states in which a subregion of the respective coil 4 rests on a rest, that is to say the first rest 10 according to the terminology of the present invention. However, it is also possible for the coil 4 to initially rest on a first rest 11 in the first state and then on a second rest 15 in the second state (see
(38) According to
(39) In this state, that is to say when the coil 4 has been placed onto the first rest 10, it is initially possible for those binding bands 5 which, as seen in the direction of the eye axis 9, surround the coil 4 completely outside the first subregion to be removed by means of the removal device 12. If, for example, the coil 4 is placed centrally onto the supports 11 so that a coil central axis 16 is at an equidistant distance from both supports 11, then it is possible in this state for all of the binding bands 5 which are arranged outside of the regions defined by the two supports 11 (plus the binding band width b) to be removed. In the specific configuration according to
(40) After those binding bands 5 which can be removed in the state according to
(41) At a point in time after binding bands 5 have been removed in the state according to
(42) The procedure according to
(43) In many cases, the removal of the binding bands 5, in accordance with the illustration in
(44) The saddle regions 19 have a spacing a calculated in each case from the center of the respective saddle region 19 to the center of the subsequent saddle region 19. In order to convey the coil 4 (or all of the coils 4 arranged in the transport aisle), the corresponding coil 4 is initially placed onto the foremost saddle region 19, that is to say onto the saddle region 19 illustrated on the left in
(45) In order to convey the coils 4, the advancing bar 21 is thus raised so that it raises the coils 4 resting on the saddle regions 19. This is indicated by an arrow P1 in
(46) It is readily apparent that the rest regions 20 of one of the saddle regions 19 can correspond to the supports 11 of the configuration according to
(47) It is likewise readily apparent that the reverse procedure can also be performed. In this case, the advancing bar 21 can thus correspond to the first rest 10, with the result that the first part of the binding bands 5 is thus removed while the coil 4 is resting on the advancing bar 21. In this case, the subsequent saddle region 19 furthermore corresponds to the second rest 15. In this case, the rest of the binding bands 5 are thus removed while the coil 4 is resting on this saddle region 19.
(48) In both cases, it may be sufficient for the removal device 12 to be operable only in the region of the corresponding saddle region 19. This is because it is in particular possible for the coil 4 to be only slightly lifted off from the corresponding saddle region 19 by means of the advancing bar 21, or the advancing bar 21 to stop just before placing the coil 4 down onto the corresponding saddle region 19, and for the corresponding binding bands 5 to be removed in this state. However, it goes without saying that is also possible for the removal device 12 to be configured in such a way that it is operable beyond the region of the corresponding saddle region 19, for example up to the subsequent saddle region 19 or from the preceding saddle region 19.
(49) It is conceivable for those binding bands 5 which are removed while the coil 4 is resting on the advancing bar 21 to be removed during the movement of the advancing bar 21. In this case, the removal device 12 has to follow the movement of the advancing bar 21. However, the movement of the advancing bar 21 is preferably interrupted so that the advancing bar 21 is not moved during the period when the coil 4 is resting on the advancing bar 21 and some of the binding bands 5 are being removed. This procedure has the advantage that the control of the removal device 12 does not have to be coordinated with the ongoing movement of the advancing bar 21.
(50) Insofar as the orientation in the xy plane is concerned, the eye axis 9 may be oriented parallel to the conveying direction x. However, the eye axis 9 is generally oriented orthogonally with respect to the conveying direction x.
(51) In accordance with the illustration in
(52) The present invention has many advantages. The most important advantage is that the binding bands 5 can be reliably removed in an automated manner independently of their position on the coil 4. A further advantage is that, in the case of a conveying operation of the coils 4, depending on the design of the associated conveying device, the eye axes 9 of the coils 4 can be oriented parallel to the conveying direction x (see the embodiments with respect to
(53) Although the invention has been illustrated and described in more detail by the preferred exemplary embodiment, the invention is not limited by the examples disclosed, and other variants can be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
LIST OF REFERENCE DESIGNATIONS
(54) 1 Metal strip 2 Roll stand 3 Coiler installation 4 Coils 5 Binding bands 6 End faces 7 Lateral surface 8 Coil eye 9 Eye axis 10 First rest 11 Supports 12 Removal device 12 Measuring device 13 Control device 14 Optical detection device 15 Second rest 16 Coil central axis 17 Input station 18 Further-processing station 19 Saddle regions 20 Rest regions 21 Advancing bar 22 Strip head 23 Rotating device a Support spacing a Spacing B Coil width b Binding band width b Support width D Coil diameter P1 to P4 Arrows x Conveying direction y Transverse direction ? Angle