Gas fired window heater
12031728 ยท 2024-07-09
Assignee
Inventors
- Jessie W. Johnson (Asheville, NC, US)
- Gary M. SLY (D'Iberville, MS, US)
- Jacob S. WEIDIE (Asheville, NC, US)
- Albert Keith TEAKELL (Jenks, OK, US)
Cpc classification
F24D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heater is disclosed that is installed in a window opening in a room for heating the room. The heater has a cabinet having an inner and an outer cabinet with an air gap therebetween, with a heating chamber in the inner cabinet. A burner is provided that is located on an outside wall of the heater. The burner has an inlet and an outlet with a combustion nozzle therebetween, with the burner outlet in communication with a respective serpentine heat exchange tube within said heating chamber where the heat exchange tube receives the hot products of combustion from its burner and discharges the products of combustion to the atmosphere. The heater has a blower that draws air from within the room and forces the air over and around the heat exchange tube(s) within the heating chamber discharges the heated air back into the room.
Claims
1. A heater comprising: a front cover; a cabinet; the front cover and the cabinet being configured to be attached together in an opening in an outside wall of a building with the front cover positioned in a room at an interior side of the outside wall and the cabinet positioned in an outside atmosphere at an exterior side of the outside wall, the cabinet having a heating chamber therein with one or more tubular heat exchangers configured to be located within the heating chamber and configured to be sealed with respect to said heating chamber, a gas burner for each of said tubular heat exchangers, each gas burner having a burner inlet and a burner outlet, each burner inlet is configured to be located outside of said heating chamber and in communication with the outside atmosphere when said heater is installed in said opening in an outside wall, a gas source for said burners, a gas supply line from said gas source and one or more gas connections configured to be connected to each of said burner inlets for supplying gas from said gas source to each of said burner inlets with the gas supply line and all of said gas connections being configured to be located exteriorly of said heating chamber so as to be in communication with the outside atmosphere when the heater is installed in said opening in an outside wall, each of said tubular heat exchangers having a heat exchanger inlet and a heat exchanger outlet, each said heat exchanger inlet being configured to be sealably connected to a respective said burner outlet so as to receive hot products of combustion from its respective burner and to convey said hot products of combustion through said heat exchangers thereby to heat air in said heating chamber, and wherein the outlet of each of said heat exchangers is configured to be sealably connected to an outlet from said heating chamber for exhausting the products of the combustion to the atmosphere outside of the room when said heater is installed in said opening in an outside wall and is operating, said heater further having a blower configured to draw room air into said heating chamber to be heated by said one or more tubular heat exchangers and configured to discharge heated air into the room; and wherein the heating chamber, the tubular heat exchangers located in the heating chamber, the gas burner for each said tubular heat exchanger and the gas connection connected to each gas burner are all configured to be positioned inside the cabinet and are configured to be positioned in the outside atmosphere at the exterior side of the outside wall when the front cover and the cabinet are attached together in the opening in the outside wall.
2. The heater as set forth in claim 1 wherein each of said tubular heat exchangers is a generally M-shaped tube within said heating chamber and having at least two straight runs and at least one U-shaped bend that connects said two straight runs, one end of one of the straight runs constituting said heat exchanger inlet end, and another end constituting said heat exchanger outlet.
3. The heater as set forth in claim 2 wherein said blower is configured to draw room air into the heating chamber through a room air inlet, to flow the room air through the heating chamber to be heated by said heat exchangers to a heated room air outlet for discharging heated air back into the room, said M-shaped tube being disposed within said heating chamber with at least one of said U-shaped bends being proximate said room air inlet such that room air to be heated is configured to flow within the heating chamber in a direction that is generally perpendicular to the U-shaped bend proximate said air inlet and then in a direction generally parallel along said straight runs.
4. The heater as set forth in claim 1 wherein a discharge passageway is provided within said cabinet, said discharge passageway being configured to receive air from said heating chamber heated by said tubular heat exchangers within said heating chamber and to discharge heated air into the room.
5. The heater as set forth in claim 1 further comprising a control system for the heater, said control system having a thermostat configured to establish a temperature below which said heater is operated to supply heat and a temperature above which the heater will be turned off.
6. The heater as set forth in claim 1 configured to be sealed with respect to an opening in an outside wall of a room to be heated such that the top, bottom and sides of the cabinet are sealed relative to the opening.
7. The heater as set forth in claim 1 wherein said gas supply comprises a container of liquid propane that is readily connected to said gas supply line.
8. The heater as set forth in claim 1 wherein said cabinet comprises an inner cabinet and an outer cabinet with an air gap therebetween.
9. The heater as set forth in claim 1 further comprising said front cover having an air inlet opening configured so that upon operation of the blower room air is forced into said heating chamber to be heated and an air outlet opening configured to discharge air heated within said heating chamber back into the room.
10. A heater comprising: a front cover; a cabinet; the front cover and the cabinet being configured to be attached together in an opening in an outside wall of a building with the front cover positioned in a room at an interior side of the outside wall for heating the room and the cabinet positioned in an outside atmosphere at an exterior side of the outside wall, the cabinet having an inner and outer cabinet with an air gap therebetween, the inner cabinet having a heating chamber therein, said heating chamber having a back wall, a burner configured to be mounted on said back wall so as to be outside of the room and exposed to the atmosphere when the heater is installed in said opening in an outside wall, said burner having a burner inlet and a burner outlet with a combustion nozzle therebetween, a supply of gaseous fuel configured to be connected to said burner by a fuel coupler, an igniter configured to ignite said gaseous fuel in said burner, the burner outlet being configured to be in sealed communication with a heat exchange tube positioned within said heating chamber, said heat exchange tube having a heat exchange tube inlet configured to be in sealed communication with a respective burner outlet to receive hot products of combustion from said burner and a heat exchange outlet configured to discharge the products of combustion from said burner to the atmosphere when said heater is operating, said heater having a blower configured to draw room air from within the room into the heating chamber, configured to force said room air over and around said heat exchange tube within said heating chamber for being heated by said heat exchange tube, and configured to discharge air heated back into the room, said fuel supply, said burner, and said fuel coupler being configured to be located exteriorly of said heating chamber such that with said heater installed in said opening in an outside wall said fuel supply, said burners, and said fuel coupler are open to the atmosphere; and wherein the heating chamber, the heat exchange tube positioned within the heating chamber, the burner in communication with the inlet of the heat exchange tube and the igniter configured to ignite fuel inside the burner are all configured to be positioned inside the cabinet and are configured to be positioned in the outside atmosphere at the exterior side of the outside wall when the front cover and the cabinet are attached together in the opening in the outside wall.
11. The heater as set forth in claim 10 further having, said front cover including an air intake opening configured so that said blower can draw room air from the room and into said heating chamber for being heated by said heat exchange tube, said front cover further having an air outlet opening configured to discharge heated air into the room.
12. The heater of claim 1, further comprising: the opening in the outside wall is a window opening.
13. The heater of claim 1, further comprising: the interior side of the outside wall is in a room of a building.
14. The heater of claim 1, further comprising: the exterior side of the outside wall is outside a building.
15. The heater of claim 10, further comprising: the opening in the outside wall is a window opening.
16. The heater of claim 10, further comprising: the interior side of the outside wall is in a room of a building.
17. The heater of claim 10, further comprising: the exterior side of the outside wall is outside a building.
18. A method of attaching a heater in an opening in an outside wall of a building, the heater comprising a front cover and a cabinet that are configured to be attached together in an opening in an outside wall of a building, the cabinet having a heating chamber therein with one or more tubular heat exchangers configured to be located within the heating chamber, a gas burner for each of the tubular heat exchangers, each gas burner having a burner inlet and a burner outlet, each burner inlet is configured to be located outside of the heating chamber and in communication with the outside atmosphere when the heater is installed in an opening in an outside wall of a building, a gas source for the burners, a gas supply line from the gas source to gas connections that are configured to be connected to each of the burner inlets for supplying gas from the gas source to each of the burner inlets, the gas supply line and the gas connections being configured to be located exteriorly of the heating chamber so as to be in communication with the outside atmosphere when the heater is installed in an opening in and outside wall of a building, each of the tubular heat exchangers having a heat exchanger inlet and a heat exchanger outlet, each of the heat exchanger inlets being configured to be connected to a burner outlet so as to be capable of receiving hot products of combustion from the burner and to be capable of conveying the hot products of combustion through the tubular heat exchanger thereby to heat air in the heating chamber, and wherein the outlet of each of the tubular heat exchangers is configured to be connected to an outlet from the heating chamber for exhausting the products of combustion to the atmosphere outside of the room when the heater is installed in an opening in an outside wall of a building and is operating, the method comprising: attaching the front cover and the cabinet of the heater together in the opening in the outside wall of the building with the front cover positioned in a room at an interior side of the outside wall and the cabinet positioned in an outside atmosphere at an exterior side of the outside wall; and wherein the heating chamber, the tubular heat exchangers positioned inside the heating chamber and the gas burners connected to the inlets of the tubular heat exchangers are all positioned inside the cabinet and are positioned in the outside atmosphere at the exterior side of the outside wall when the front cover and the cabinet are attached together in the opening in the outside wall.
19. The method of claim 18, further comprising: attaching the front cover and the cabinet together in a window opening in the outside wall of the building with the front cover positioned in the room at the interior side of the outside wall for heating the room and the cabinet positioned in the outside atmosphere at the exterior side of the outside wall.
20. The method of claim 18, further comprising: locating the gas source at the exterior side of the outside wall outside the building.
Description
BRIEF DESCRIPTION OF THE FIGURES
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(19) Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
DESCRIPTION OF PREFERRED EMBODIMENT
(20) Referring now to the drawings, the overall construction of a window heater of the present disclosure, as generally indicated in its entirety at 1, comprises a cabinet 3, which includes an inner cabinet 5 and an outer cabinet 7. As shown in
(21) As best shown in
(22) Referring now to
(23) In
(24) A blower 43 is mounted in the lower front of inner cabinet 5 in communication with the air intake opening 11 in front cover 9 for drawing air from within the room in which heater 1 is installed and for forcing this air into heating chamber 39 to be heated and for forcing heated air from within the heating chamber into discharge passageway 37 so as to be discharged back into the room via air discharge opening 13 in the front cover. It will be understood that in the normal operational mode of heater 1, blower 43 only circulates room air through heater 1, but outside air could also be drawn into the room to maintain a desired indoor air quality. Blower 43 preferably may be a cross-flow, centrifugal blower having an elongate blower wheel mounted horizontally in communication with air inlet 11 in front cover 9, such as a Model TGA 80/1-420 Blower, commercially available from company, Fergas North America, 10814 Coldwater Road, Ft. Wayne, Indiana. An intake opening seal 45 is provided between the lower front of the inner cabinet 5 and the rear of the front cover 9 to substantially seal the air intake opening 11 between the inner cabinet and the front cover. It will be understood, that the various walls of the inner and outer cabinets 5 and 7 may be riveted or otherwise joined together.
(25) As further shown in
(26) The details of burner assembly 47 are shown in
(27) As further shown in
(28) Referring now to
(29) To prevent excessively rapid cycling of the heater 1 when the temperature is near the setpoint, thermostat 105 preferably has some temperature hysteresis. Instead of changing from on to off and vice versa instantly at the set point temperature, a thermostat with such hysteresis will not switch until the temperature within the room being heated to a little below the set point temperature and will not terminate operation of the heater until the temperature of the room increases a little above the set point temperature. For example, if the thermostat 105 of heater 1 is set to call for heat when the temperature in the room drops below 68? F., the burners 61a, 61b will not fire until the thermostat senses a temperature in the room of, say 67? F., and it may continue to heat the room until the thermostat senses the room temperature to be 69? F. This reduces the risk of rapid cycling of the heater and will avoid excessive equipment wear and tear resulting from such rapid cycling while still maintaining system temperature oscillation within a desired temperature range.
(30) As described, heater 1 has an air gap between inner cabinet 5 and outer cabinet 7. While not shown, a suitable thermal insulation may optionally be placed within this air gap. The air gap maintains the temperature of the outer cabinet to a low temperature such that it may be installed in contact with combustible materials for mounting purposes and still would be in conformance with applicable safety regulations. With heater 1 installed in a window W, all fuel piping, whether the fuel source is a portable propane tank 49, or a propane or natural gas line installed in the home or building in which heater 1 is to be used, is located outside of the building in conformance with local codes.
(31) In operation, with heater 1 installed in a window opening W of a room to be heated, and with a gas supply (e.g., tank 49) connected regulator 51 and with the electrical plug 101 plugged into an electrical receptacle; the controller 119 will be powered up when switch 103 is turned to the on position. This will supply 24 volt power to the microprocessor in controller 119 and the controller will initiate a self-check routine. If the sensor 109 senses that the temperature of the room air is below a predetermined set point input to in thermostat 105, the thermostat will generate a call for heat that is detected by controller 119. The controller will verify that pressure switch 118 and will turn on and will generate a signal if the exhaust fan 87 is turned on. After a so-called pre-purge delay, power will be applied to the hot surface igniter 113. When a predetermined current is passing through the ignition element of the igniter such that the ignition element reaches a predetermined temperature sufficient to ignite the gaseous fuel, a short dwell time will pass to make sure that the igniter element is up to temperature. After this dwell time, the gas valve 117 will open allowing gas to flow through the burners 61a, 61b. If the flame sensors 115 senses that a flame is present in each of the burners, the gas will remain open. The hot products of combustion from the burners enter and are drawn into the heat exchange tubes 79a, 79b and blower 43 is operated to draw room air into heating chamber 39 where the air flows over and around the heat exchange tubes and is heated by the heat exchange tubes. The heated air is forced out of the heating chamber and into discharge passageway 37 and is discharged back into the room via outlet 13 in the front cover 9. Such heating will continue so long as flame sensor 115 senses a flame and so long as the thermostat continues to call for heat. The exhaust gases and products of combustion are drawn through heat exchange tubes 79a, 79b by exhaust fan 87 and are discharged to the atmosphere via vent 93. Upon the temperature within the room reaching a desired temperature, the controller 119 via temperature sensor 109 will sense that heat is no longer needed, the controller will close gas valve 117. The controller will await the next call for heat. Exhaust fan 87 may remain on for a short period to insure that the products of combustion in the heat exchange tubes are exhausted to the atmosphere.
(32) It will be particularly noted that with the window heater 1 of the present disclosure installed in a window W, there is no need to form a hole in the wall of the room to be heated to install the heater 1 or to vent the products of combustion to the atmosphere. Instead, the heater 1 need only be mounted or installed in a window W in the same manner as a window air conditioner. If the source of fuel for the heater 1 is a container for liquid propane, there need not be a fuel line that is run to the room. The container of liquid propane may be a conventional 15 or 20 pound container, such as is used for barbecue grills or in travel trailers, and the container is supplied with a conventional hose and pressure regulator for regulating the supply of gaseous fuel to a desired pressure so that it may be burned in burners 61a, 61b. It will be appreciated that the propane container may remain on the ground outside of the room that is heated by heater 1. Of course, heater 1 may be readily removed from the window in one room and installed in the window of another room, as desired, and the fuel container may be disconnected from heater 1 to facilitate moving the heater and then reconnected to the heater when the heater is installed in another window. If a permanent supply of natural gas or propane is available, heater 1 may be connected to such supply and the portable tank 49 would not be needed. Heater 1 preferably has a heat capacity of about 16,000-24,000 BTU/hour.
(33) While the heater of the present disclosure has been described by reference to a specific embodiment, those skilled in the art will understand that modifications and variations of this heater may be constructed and used without departing from the scope of the claims below.