Heat pump system for vehicle
12030367 ยท 2024-07-09
Assignee
Inventors
- Jeawan KIM (Hwaseong-si, KR)
- Hochan An (Hwaseong-si, KR)
- Wan Je Cho (Hwaseong-si, KR)
- Hoyoung JEONG (Daegu, KR)
- Man Hee Park (Suwon-si, KR)
- Yeong Jun Kim (Incheon, KR)
- Jae Yeon Kim (Hwaseong-si, KR)
- Yeonho Kim (Seoul, KR)
Cpc classification
B60H2001/00307
PERFORMING OPERATIONS; TRANSPORTING
B60H2001/3298
PERFORMING OPERATIONS; TRANSPORTING
B60H1/3223
PERFORMING OPERATIONS; TRANSPORTING
B60H1/3228
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A heat pump system includes a cooling apparatus in which a coolant is circulated, a compressor to compress a refrigerant, a condenser connected to the compressor through a refrigerant line and configured to condense the refrigerant by heat-exchanging with the refrigerant and the coolant, an evaporator connected to the condenser through the refrigerant line and configured to evaporate the refrigerant by heat-exchanging with the refrigerant and the coolant, a gas injection device provided in the refrigerant line between the condenser and the evaporator and configured to selectively expand and flow the refrigerant and selectively supply some of the refrigerant to the compressor, a refrigerant connection line including a first end connected to the refrigerant line and a second end connected to the gas injection device between the compressor and the evaporator, and a chiller in the refrigerant connection line for adjusting a temperature of the coolant by heat-exchange.
Claims
1. A heat pump system for a vehicle, the heat pump system comprising: a cooling apparatus comprising a radiator, an electrical component, and a battery module in which a coolant is circulated; a compressor configured to compress a refrigerant; a condenser connected to the compressor through a refrigerant line and configured to condense the refrigerant by heat-exchanging with the refrigerant supplied from the compressor and the coolant supplied from the cooling apparatus; an evaporator connected to the condenser through the refrigerant line and configured to evaporate the refrigerant by heat-exchanging with the refrigerant supplied from the condenser and the coolant supplied from the cooling apparatus; a gas injection device provided in the refrigerant line between the condenser and the evaporator and configured to selectively expand and flow the refrigerant supplied from the condenser and to selectively supply some of the supplied refrigerant to the compressor to increase a flow rate of the refrigerant circulating in the refrigerant line; a refrigerant connection line including a first end connected to the refrigerant line and a second end connected to the gas injection device between the compressor and the evaporator; and a chiller provided in the refrigerant connection line and configured to adjust a temperature of the coolant by heat-exchanging the refrigerant introduced into the refrigerant connection line with the selectively introduced coolant.
2. The heat pump system of claim 1, wherein the gas injection device comprises: a gas-liquid separator configured to separate and selectively discharge gaseous refrigerant and liquid refrigerant from among the refrigerants introduced into an interior; a supply part connected to the condenser through the refrigerant line such that the refrigerant supplied from the condenser inflows; a first expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to the gas-liquid separator; a second expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to the chiller or to supply the refrigerant supplied from the gas-liquid separator to the chiller; a third expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to the evaporator or to supply the refrigerant supplied from the gas-liquid separator to the evaporator; a discharge part connecting the gas-liquid separator to the second expansion valve and the third expansion valve so as to discharge the refrigerant from the gas-liquid separator to the second expansion valve or the third expansion valve; and a supply line connecting the gas-liquid separator and the compressor and configured to selectively supply the refrigerant in a gaseous state from the gas-liquid separator to the compressor.
3. The heat pump system of claim 2, wherein the second expansion valve and the third expansion valve are arranged in parallel with the first expansion valve through the supply part and the discharge part.
4. The heat pump system of claim 2, further comprising: an accumulator provided in the refrigerant line between the evaporator and the compressor; and an internal heat exchanger provided inside the accumulator and connected to a portion of the refrigerant line connecting the condenser and the gas injection device and a portion of the refrigerant line connecting the evaporator and the compressor, respectively.
5. The heat pump system of claim 4, wherein the internal heat exchanger is configured to: heat-exchange the refrigerant condensed in the condenser and a low-temperature refrigerant discharged from the evaporator; and supply each heat-exchanged refrigerant to the gas injection device and the compressor, respectively.
6. The heat pump system of claim 2, wherein the first, second and third expansion valves are configured to selectively operate in an air conditioning mode of the vehicle including a cooling mode, a heating mode, and a dehumidifying mode, and to selectively expand the refrigerant while controlling the flow of the refrigerant.
7. The heat pump system of claim 2, wherein the gas-liquid separator is configured to be operated when the first expansion valve expands the refrigerant in an air conditioning mode of the vehicle and to increase a flow rate of the refrigerant circulating through the refrigerant line by supplying a gaseous refrigerant among the supplied refrigerant to the compressor through the supply line.
8. The heat pump system of claim 2, wherein, when the gas injection device is operated in a cooling mode of the vehicle: the first expansion valve is configured to expand the refrigerant supplied through the supply part to the gas injection device; the second expansion valve is not operated; the third expansion valve is configured to expand the refrigerant supplied from the gas-liquid separator through the discharge part to flow into the refrigerant line; the supply line is in an open state; and the gas-liquid separator is configured to supply a gaseous refrigerant among the introduced refrigerant to the compressor through the supply line.
9. The heat pump system of claim 2, wherein, when the gas injection device is not operated in a cooling mode of the vehicle: the first and second expansion valves are not operated; the inflow of the refrigerant into the gas-liquid separator is blocked; the third expansion valve is configured to expand the refrigerant supplied through the supply part and supply it to the evaporator through the refrigerant line; and the supply line is in a closed state.
10. The heat pump system of claim 2, wherein, when the gas injection device is operated in a cooling mode of the vehicle and cools the battery module: the first expansion valve is configured to expand the refrigerant supplied through the supply part to the gas injection device; the second expansion valve is configured to expand the refrigerant supplied from the gas-liquid separator through the discharge part to flow into the refrigerant connection line connected to the chiller; the third expansion valve is configured to expand the refrigerant supplied from the gas-liquid separator through the discharge part to flow into the refrigerant line; the supply line is in an open state; and the gas-liquid separator is configured to supply a gaseous refrigerant among the introduced refrigerant to the compressor through the supply line.
11. The heat pump system of claim 2, wherein, when the gas injection device is operated in a heating mode of the vehicle and recovers a waste heat of the electrical component: the first expansion valve is configured to expand the refrigerant supplied through the supply part to the gas injection device; the second expansion valve is configured to expand the refrigerant supplied from the gas-liquid separator through the discharge part to flow into the refrigerant connection line connected to the chiller; the third expansion valve is not operated; the supply line is in an open state; and the gas-liquid separator is configured to supply a gaseous refrigerant among the introduced refrigerant to the compressor through the supply line.
12. The heat pump system of claim 2, wherein, when the gas injection device is not operated in a heating mode of the vehicle: the first expansion valve is not operated; the second expansion valve is configured to expand the refrigerant supplied through the supply part to flow into the refrigerant connection line connected to the chiller; the third expansion valve is not operated; the inflow of the refrigerant into the gas-liquid separator is blocked; and the supply line is in a closed state.
13. The heat pump system of claim 2, wherein, when the gas injection device is not operated in a heating mode of the vehicle and recovers an external heat source and a waste heat of the electrical component and a waste heat of the battery module: the first expansion valve is not operated; the inflow of the refrigerant into the gas-liquid separator is blocked; the second expansion valve is configured to expand the refrigerant supplied through the supply part to flow into the refrigerant connection line connected to the chiller; the third expansion valve is configured to expand the refrigerant supplied through the supply part and supply it to the evaporator through the refrigerant line; and the supply line is in a closed state.
14. The heat pump system of claim 2, wherein the first expansion valve is configured to selectively expand the refrigerant while controlling the flow of the refrigerant, and wherein the first expansion valve is a 2-way electronic expansion valve with one inlet and one outlet.
15. The heat pump system of claim 2, wherein the second expansion valve and the third expansion valve are configured to selectively expand the refrigerant while controlling the flow of the refrigerant, and wherein each of the second expansion valve and the third expansion valve is a 3-way electronic expansion valve with two inlets and one outlet.
16. A heat pump system for a vehicle, the heat pump system comprising: a cooling apparatus comprising a radiator, an electrical component, and a battery module in which a coolant is circulated; a compressor configured to compress a refrigerant; a condenser connected to the compressor through a refrigerant line and configured to condense the refrigerant by heat-exchanging with the refrigerant supplied from the compressor and the coolant supplied from the cooling apparatus; an evaporator connected to the condenser through the refrigerant line and configured to evaporate the refrigerant by heat-exchanging with the refrigerant supplied from the condenser and the coolant supplied from the cooling apparatus; a gas injection device provided in the refrigerant line between the condenser and the evaporator and configured to selectively expand and flow the refrigerant supplied from the condenser and to selectively supply some of the supplied refrigerant to the compressor to increase a flow rate of the refrigerant circulating in the refrigerant line, wherein the gas injection device comprises: a gas-liquid separator configured to separate and selectively discharge gaseous refrigerant and liquid refrigerant from among the refrigerants introduced into an interior; a supply part connected to the condenser through the refrigerant line such that the refrigerant supplied from the condenser inflows; a first expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to the gas-liquid separator; a second expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to a chiller or to supply the refrigerant supplied from the gas-liquid separator to the chiller; a third expansion valve provided between the gas-liquid separator and the supply part and configured to selectively expand the refrigerant supplied to the supply part to be supplied to the evaporator or to supply the refrigerant supplied from the gas-liquid separator to the evaporator; a discharge part connecting the gas-liquid separator to the second expansion valve and the third expansion valve so as to discharge the refrigerant from the gas-liquid separator to the second expansion valve or the third expansion valve; and a supply line connecting the gas-liquid separator and the compressor and configured to selectively supply the refrigerant in a gaseous state from the gas-liquid separator to the compressor; a refrigerant connection line including a first end connected to the refrigerant line and a second end connected to the gas injection device between the compressor and the evaporator; and the chiller provided in the refrigerant connection line and configured to adjust a temperature of the coolant by heat-exchanging the refrigerant introduced into the refrigerant connection line with the selectively introduced coolant; wherein the condenser is connected to the radiator through a first line through which the coolant circulates and is connected to a heater core through a second line through which the coolant circulates; wherein the evaporator is connected to the radiator through a third line through which the coolant circulates and is connected to a cabin cooler through a fourth line through which the coolant circulates; and wherein the chiller is connected to the electrical component through a fifth line through which the coolant circulates and is connected to the battery module through a sixth line through which the coolant circulates.
17. The heat pump system of claim 16, wherein: the first line is always in an open state so as to supply coolant to the condenser in a cooling mode, a heating mode, and a dehumidifying mode of the vehicle; and the second line is an open state so as to connect the condenser and the heater core in the heating mode of the vehicle.
18. The heat pump system of claim 16, wherein: the third line is in an open state so as to connect the radiator and the evaporator when an external heat source is recovered in a heating mode of the vehicle; and the fourth line is in an open state so as to connect the evaporator and the cabin cooler in a cooling mode of the vehicle.
19. The heat pump system of claim 16, wherein: the fifth line is in an open state so as to connect the chiller and the electrical component when a waste heat of the electrical component is recovered in a heating mode of the vehicle; and the sixth line is in an open state so as to connect the chiller and the battery module when the battery module is cooled in a cooling mode of the vehicle or when a waste heat of the battery module is recovered in the heating mode of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(9) The following reference identifiers may be used in connection with the accompanying drawings to describe exemplary embodiments of the present disclosure. 10: compressor 11: refrigerant line 12: condenser 14: evaporator 16: accumulator 18: internal heat exchanger 20: chiller 30: gas injection device 31: gas-liquid separator 32: supply part 33, 34, 35: first, second, and third expansion valves 36: discharge part 37: supply line 101: radiator 103: heater core 105: cabin cooler 107: electrical component 109: battery module 111, 112, 113, 114, 115, 116: first, second, third, fourth, fifth and sixth lines
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(10) Exemplary embodiments of the present invention will hereinafter be described in detail with reference to the accompanying drawings.
(11) Since the embodiments described in the specification and the configurations shown in the drawings are merely the most preferable embodiments and configurations of the present invention, they do not represent all of the technical ideas of the present invention, and it should be understood that that various equivalents and modified examples, which may replace the embodiments, are possible.
(12) In order to clearly describe embodiments of the present invention, parts that are irrelevant to the description are omitted, and identical or similar constituent elements throughout the specification are denoted by the same reference numerals.
(13) Since the size and thickness of each configuration shown in the drawings are arbitrarily shown for convenience of description, embodiments of the present invention are not necessarily limited to configurations illustrated in the drawings, and in order to clearly illustrate several parts and areas, enlarged thicknesses are shown.
(14) Moreover, throughout the specification, unless explicitly described to the contrary, the word comprise and variations such as comprises or comprising will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
(15) Furthermore, terms such as . . . unit, . . . means, . . . part, and . . . member described in the specification mean a unit of a comprehensive configuration having at least one function or operation.
(16)
(17) A heat pump system for a vehicle according to an embodiment of the present invention may improve cooling and heating performance by applying a gas injection device 30 that selectively operates in an air conditioning mode of a vehicle interior selected from a cooling mode or a heating mode.
(18) Here, in the heat pump system of an electric vehicle, a cooling apparatus in which a coolant circulates and an air conditioner that is an air conditioner for cooling and heating an interior may be mutually interconnected.
(19) That is, referring to
(20) First, the cooling apparatus may include a radiator 101, an electrical component 107, and a battery module 109. The radiator 101, the electrical component 107, and the battery module 109 are connected by a coolant line through which coolant circulates.
(21) The radiator 101 is disposed at the front of the vehicle. A cooling fan (not shown) is provided behind the radiator 101.
(22) Accordingly, the radiator 101 may cool the coolant through heat-exchange between the operation of the cooling fan and the outside air.
(23) Herein, the radiator 101 may be connected to the condenser 12 through a first line in through which the coolant circulates and may be connected to the evaporator 14 through a third line 113 through which the coolant circulates.
(24) In addition, the condenser 12 may be connected to a heater core 103 through a second line 112 through which the coolant circulates. Accordingly, the coolant whose temperature is increased through heat-exchange with a refrigerant in the condenser 12 may be supplied to the heater core 103 through the second line 112 in the heating mode of the vehicle.
(25) The high temperature coolant supplied to the heater core 103 may increase the temperature of the external air passing through the heater core 103. That is, the inflowed external air is converted to a high temperature state while passing through the heater core 103 to flow into the vehicle interior, so that the vehicle interior may be heated.
(26) Herein, the first line in may always be open to supply coolant to the condenser 12 in the cooling mode, heating mode, and dehumidifying mode of the vehicle.
(27) The second line 112 may be opened to connect the condenser 12 and the heater core 103 in the heating mode of the vehicle.
(28) In addition, the third line 113 may be opened to connect the radiator 101 and the evaporator 14 when the external heat source is recovered in the heating mode of the vehicle.
(29) The evaporator 14 may be connected to the cabin cooler 105 through the fourth line 114 through which through which the coolant circulates. Accordingly, the coolant whose temperature is lowered through heat-exchange with the refrigerant in the evaporator 14 may be supplied to the cabin cooler 105 through the fourth line 114 in the cooling mode of the vehicle.
(30) Then, the external air passing through the cabin cooler 105 is cooled while passing through the cabin cooler 105 by the low-temperature coolant supplied to the cabin cooler 105. The cooled external air flows into the interior of the vehicle, thereby cooling the vehicle interior.
(31) That is, the fourth line 114 may be opened to connect the evaporator 14 and the cabin cooler 105 in the cooling mode of the vehicle.
(32) Meanwhile, the electrical component 107 is connected to the chiller 20 through a fifth line 115 through which the coolant circulated, and the battery module 109 is connected to the chiller 20 through a sixth line 116 through which the coolant circulated.
(33) Herein, the fifth line 115 is opened to connect the chiller 20 and the electrical component 107 when waste heat of the electrical component 107 is recovered in the heating mode of the vehicle.
(34) The sixth line 116 may be opened to connect the chiller 20 and the battery module 109 when the battery module 109 is cooled in the cooling mode of the vehicle or when the waste heat of the battery module 109 is recovered in the heating mode of the vehicle.
(35) Herein, the coolant may be selectively circulated in the first, second, third, fourth, fifth, and sixth lines 111, 112, 113, 114, 115, and 116 by the operation of a water pump (not shown).
(36) Meanwhile, the electrical component 107 may include an electric power control unit (EPCU), a motor, an inverter, a charger (On Board Charger, OBC), or an autonomous driving controller.
(37) The power control apparatus, the inverter, the motor, or the autonomous driving controller may heat up while driving, and the charger may heat up when charging the battery module 109.
(38) That is, when the waste heat of the electrical component 107 is recovered in the heating mode of the vehicle, heat generated from the power control apparatus, the motor, the inverter, the charger, or the autonomous driving controller may be recovered.
(39) In the present exemplary embodiment, the compressor 10 may compress a supplied refrigerant. The condenser 12 may be connected to the compressor 10 through a refrigerant line 11.
(40) The condenser 12 may condense the refrigerant by heat-exchanging with the refrigerant supplied from the compressor 10 and the coolant supplied from the radiator 101 through the first line in.
(41) The evaporator 14 is connected to the condenser 12 through the refrigerant line 11. The evaporator 14 may evaporate the refrigerant by heat-exchanging the refrigerant supplied from the condenser 12 through the gas injection device 30 with the coolant supplied from the cabin cooler 105.
(42) In addition, when recovering the external heat source in the heating mode of the vehicle, the evaporator 14 may recover the external heat source and evaporate the refrigerant while heat-exchanging the coolant supplied from the radiator 101 through the third line 113 with the refrigerant.
(43) Meanwhile, the heat pump system may further include an accumulator 16 and an internal heat exchanger 18.
(44) The accumulator 16 may be provided in the refrigerant line 11 between the evaporator 14 and the compressor 10.
(45) The accumulator 16 improves the efficiency and durability of the compressor 10 by supplying only gaseous refrigerant to the compressor 10.
(46) The internal heat exchanger 18 may be connected to the refrigerant line 11 connecting the condenser 12 and the gas injection device 30, and the refrigerant line n connecting the evaporator 14 and the compressor 10, respectively.
(47) The internal heat exchanger 18 may be provided inside the accumulator 16.
(48) Herein, the internal heat exchanger 18 heat-exchanges the refrigerant condensed in the condenser 12 and the low-temperature refrigerant discharged from the evaporator 14 and may supply each heat-exchanged refrigerant to the gas injection device 30 and the compressor 10, respectively.
(49) In the present exemplary embodiment, a first end of the refrigerant connection line 21 may be connected to the refrigerant line 11 between the compressor 10 and the evaporator 14. A second end of the refrigerant connection line 21 is connected to the gas injection device 30.
(50) The chiller 20 is provided in the refrigerant connection line 21. The coolant may be selectively circulated inside the chiller 20 through any one or both of the fifth line 115 and the sixth line 116.
(51) That is, the chiller 20 may be a water-cooled heat-exchanger into which the coolant is flowed.
(52) Accordingly, the chiller 20 can heat-exchange the refrigerant flowed into the refrigerant connection line 21 with the coolant selectively inflowed through any one or both of the fifth line 115 and the sixth line 116 to control the temperature of the coolant.
(53) The gas injection device 30 may be provided in the refrigerant line 11 between the condenser 12 and the evaporator 14.
(54) This gas injection device 30 may selectively expand and flow the refrigerant supplied from the condenser 12 and may selectively supply, among the supplied refrigerants, some of the refrigerant to the compressor 10 to increase the flow rate of the refrigerant circulating in the refrigerant line 11.
(55) The gas injection device 30 configured in this way may be selectively operated in the cooling mode, heating mode or dehumidifying mode of the vehicle.
(56) Herein, the gas injection device 30 includes a gas-liquid separator 31, a supply part 32, a first expansion valve 33, a second expansion valve 34, a third expansion valve 35, and a supply line 37.
(57) First, the gas-liquid separator 31 may separate gaseous refrigerant and liquid refrigerant of the refrigerant flowed inside to selectively discharge them.
(58) The supply part 32 may be connected to the condenser 12 through the refrigerant line 11 such that the refrigerant supplied from the condenser 12 inflows.
(59) In the present embodiment, the first expansion valve 33 may be provided between the gas-liquid separator 31 and the supply part 32 to selectively expand the refrigerant supplied to the supply part 32 to be supplied to the gas-liquid separator 31.
(60) The second expansion valve 34 may be provided between the gas-liquid separator 31 and the supply part 32 to selectively expand the refrigerant supplied to the supply pall 32 to be supplied to the chiller 20 or to supply the refrigerant supplied from the gas-liquid separator 31 to the chiller 20.
(61) The third expansion valve 35 may be provided between the gas-liquid separator 31 and the supply part 32 to selectively expand the refrigerant supplied to the supply pall 32 to be supplied to the evaporator 14 or to supply the refrigerant supplied from the gas-liquid separator 31 to the evaporator 14.
(62) Here, the first, second, and third expansion valves 33, 34, and 35 may selectively operate in the air conditioning mode of the vehicle including the cooling mode, the heating mode, and the dehumidifying mode and may selectively expand the refrigerant while controlling the flow of the refrigerant.
(63) That is, the first expansion valve 33 may selectively expand the refrigerant while controlling the flow of the refrigerant and may be a 2-way electronic expansion valve having one inlet and one outlet.
(64) In addition, the second expansion valve 34 and the third expansion valve 35 may selectively expand the refrigerant while controlling the flow of the refrigerant and may be a 3-way electronic expansion valve having two inlets and one outlet.
(65) In the present exemplary embodiment, the discharge part 36 may connect the gas-liquid separator 31 to the second expansion valve 34 and the third expansion valve 35 so as to discharge the refrigerant from the gas-liquid separator 31 to the second expansion valve 34 or the third expansion valve 35.
(66) Herein, the second expansion valve 34 and the third expansion valve 35 may be arranged in parallel with the first expansion valve 33 through the supply part 32 and the discharge part 36.
(67) Also, the supply line 37 connects the gas-liquid separator 31 and the compressor 10. This supply line 37 may selectively supply the refrigerant in the gaseous state from the gas-liquid separator 31 to the compressor 10 when the refrigerant is supplied to the gas-liquid separator 31.
(68) That is, the supply line 37 may connect the gas-liquid separator 31 and the compressor 10 so that the gaseous refrigerant separated by the gas-liquid separator 31 is selectively inflowed to the compressor 10.
(69) In the gas injection device 30 configured as described above, the gas-liquid separator 31 may be operated when the first expansion valve 33 expands the refrigerant in the air conditioning mode of the vehicle.
(70) That is, when the first expansion valve 33 expands the refrigerant and supplies it to the gas-liquid separator 31, the gas-liquid separator 31 may increase the flow rate of the refrigerant circulating through the refrigerant line 11 by supplying the gaseous refrigerant to the compressor 10 through the supply line 37 among the supplied refrigerant.
(71) Hereinafter, an operation and action of the heat pump system for the vehicle according to the embodiment of the present invention configured as described above will be described in detail with reference to
(72) First, the operation for the case for operating the gas-liquid separator 31 in the cooling mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(73)
(74) Referring to
(75) Herein, the supply line 37 is opened. The gas-liquid separator 31 may supply the gaseous refrigerant among the refrigerant introduced into the compressor 10 through the opened supply line 37.
(76) That is, the gas injection device 30 flows the gaseous refrigerant heat-exchanged while passing through the gas-liquid separator 31 back into the compressor 19 through the supply line 37, thereby increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(77) At the same time, the second expansion valve 34 may not be operated. In addition, the third expansion valve 35 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant line 11.
(78) The liquid refrigerant stored in the gas-liquid separator 31 may flow into the evaporator 14 along the refrigerant line 11 in an expanded state through the operation of the third expansion valve 35.
(79) The refrigerant introduced into the evaporator 14 may be evaporated through heat-exchange with the coolant supplied from the cabin cooler 105 through the fourth line 114.
(80) Herein, the external air flowing into an interior of the vehicle is cooled through heat-exchange with the low-temperature coolant introducing into the cabin cooler 105. Accordingly, the cooled external air directly introduces into the interior of the vehicle, thereby cooling the interior of the vehicle.
(81) Meanwhile, the refrigerant passing through the evaporator 14 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(82) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 and the refrigerant supplied from the gas-liquid separator 31 through the supply line 37 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(83) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(84) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(85) The heat pump system according to an embodiment of the present invention may increase the flow rate of the refrigerant flowing along the refrigerant line 11 while repeatedly performing the above-described operation.
(86) In addition, the heat pump system increases the flow rate of the refrigerant flowing along the refrigerant line 11, thereby improving overall cooling performance and efficiency and efficiently cooling the interior of the vehicle.
(87) The operation for the case for operating the gas-liquid separator 31 and cooling the battery module 109 in the cooling mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(88)
(89) Referring to
(90) Herein, the supply line 37 is opened. The gas-liquid separator 31 may supply the gaseous refrigerant among the refrigerant introduced into the compressor 10 through the opened supply line 37.
(91) That is, the gas injection device 30 flows the gaseous refrigerant heat-exchanged while passing through the gas-liquid separator 31 back into the compressor 19 through the supply line 37, thereby increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(92) At the same time, the second expansion valve 34 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant connection line 21 connected to the chiller 20.
(93) The refrigerant introduced into the refrigerant connection line 21 may be introduced into the chiller 20. The refrigerant introduced into the chiller 20 may cool the coolant while heat-exchanging with the coolant supplied from the battery module 109 through the sixth line 116.
(94) The coolant cooled in the chiller 20 is supplied to the battery module 109 along the sixth line 116. Accordingly, the battery module 106 may be efficiently cooled by the coolant cooled in the chiller 20.
(95) That is, the coolant circulated through the sixth line 116 may efficiently cool the battery module 109 while repeatedly performing the operation as described above.
(96) In addition, the third expansion valve 35 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant line 11.
(97) The liquid refrigerant stored in the gas-liquid separator 31 may flow into the chiller 20 along the refrigerant connection line 21 in an expanded state through the operation of the second expansion valve 34.
(98) In addition, the liquid refrigerant stored in the gas-liquid separator 31 may flow into the evaporator 14 along the refrigerant line 11 in an expanded state through the operation of the third expansion valve 35.
(99) The refrigerant introduced into the evaporator 14 may be evaporated through heat-exchange with the coolant supplied from the cabin cooler 105 through the fourth line 114.
(100) Herein, the external air flowing into an interior of the vehicle is cooled through heat-exchange with the low-temperature coolant introducing into the cabin cooler 105. Accordingly, the cooled external air directly introduces into the interior of the vehicle, thereby cooling the interior of the vehicle.
(101) Meanwhile, the refrigerant passing through the evaporator 14 and the chiller 20 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(102) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 and the refrigerant supplied from the gas-liquid separator 31 through the supply line 37 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(103) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(104) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(105) The heat pump system according to an embodiment of the present invention may increase the flow rate of the refrigerant flowing along the refrigerant line 11 while repeatedly performing the above-described operation.
(106) In addition, the heat pump system increases the flow rate of the refrigerant flowing along the refrigerant line 11, thereby improving overall cooling performance and efficiency and efficiently cooling the interior of the vehicle.
(107) At the same time, the heat pump system may efficiently cool the battery module 109 by using the low-temperature cooling water cooled in the chiller 20.
(108) The operation for the case for operating the gas-liquid separator 31 and recovering the waste heat of the electrical component 107 in the heating mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(109)
(110) Referring to
(111) Herein, the supply line 37 is opened.
(112) Accordingly, the gas-liquid separator 31 may supply the gaseous refrigerant among the introduced refrigerant to the compressor 10 through the opened supply line 37.
(113) That is, the gas injection device 30 flows the gaseous refrigerant heat-exchanged while passing through the gas-liquid separator 31 back into the compressor 19 through the supply line 37, thereby increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(114) At the same time, the second expansion valve 34 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant connection line 21 connected to the chiller 20.
(115) The refrigerant introduced into the refrigerant connection line 21 may be introduced into the chiller 20. The refrigerant introduced into the chiller 20 may cool the coolant while heat-exchanging with the coolant supplied from the electrical component 107 through the fifth line 115.
(116) At this time, the temperature of the coolant may increase by recovering waste heat from the electrical component 107 while cooling the electrical component 107. The coolant whose temperature has risen through this operation may be supplied to the chiller 20.
(117) Herein, the chiller 20 may recover the waste heat of the electrical component 107 while heat-exchanging the coolant supplied from the electrical component 107 through the fifth line 115 with the refrigerant.
(118) The third expansion valve 35 may not be operated.
(119) The liquid refrigerant stored in the gas-liquid separator 31 may flow into the chiller 20 along the refrigerant connection line 21 in an expanded state through the operation of the second expansion valve 34.
(120) Meanwhile, the refrigerant passing through the chiller 20 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(121) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 and the refrigerant supplied from the gas-liquid separator 31 through the supply line 37 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(122) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(123) In addition, the refrigerant introduced into the condenser 12 may be condensed while heat-exchanging with the coolant supplied from the heater core 103 through the second line 112.
(124) Accordingly, the coolant whose temperature is increased through heat-exchange with the refrigerant in the condenser 12 may be supplied to the heater core 103.
(125) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(126) Herein, the external air introduced into the vehicle is converted into a high-temperature state through heat exchange with the high-temperature coolant introduced into the heater core 103 and introduced into the vehicle interior, thereby realizing the heating of the vehicle interior.
(127) Accordingly, the refrigerant circulated in the heat pump system may smoothly recover the waste heat from the coolant whose temperature has risen while passing through the electrical component 107 from the chiller 20, thereby improving heating performance and efficiency.
(128) In addition, embodiments of the present invention may improve heating efficiency and performance while minimizing a use amount of a separate electric heater.
(129) Furthermore, the gas injection device 30 may maximize the heating performance by increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(130) The operation for the case for operating the gas-liquid separator 31 and recovering the external heat source, the waste heat of the electrical component 107, and the waste heat of the battery module 109 in the heating mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(131)
(132) Referring to
(133) That is, when the gas injection device 30 is operated in the heating mode of the vehicle, the first expansion valve 33 expands the refrigerant supplied through the supply part 32 to the gas injection device 30.
(134) Herein, the supply line 37 is opened. Accordingly, the gas-liquid separator 31 may supply the gaseous refrigerant among the introduced refrigerant to the compressor 10 through the opened supply line 37.
(135) That is, the gas injection device 30 flows the gaseous refrigerant heat-exchanged while passing through the gas-liquid separator 31 back into the compressor 19 through the supply line 37, thereby increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(136) At the same time, the second expansion valve 34 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant connection line 21 connected to the chiller 20.
(137) The refrigerant introduced into the refrigerant connection line 21 may be introduced into the chiller 20. The refrigerant introduced into the chiller 20 may cool the coolant while heat-exchanging with the coolant supplied from the electrical component 107 through the fifth line 115 and the coolant supplied from the battery module 109 through the sixth line 116.
(138) At this time, the temperature of the coolant may increase by recovering waste heat from the electrical component 107 and the battery module 109 while cooling the electrical component 107 and the battery module 109. The coolant whose temperature has risen through this operation may be supplied to the chiller 20.
(139) Herein, the chiller 20 may recover the waste heat of the electrical component 107 and the battery module 109 while heat-exchanging the coolant supplied from the electrical component 107 and the battery module 109 through the fifth and sixth lines 115 and 116 with the refrigerant.
(140) In addition, the third expansion valve 35 may expand the refrigerant supplied from the gas-liquid separator 31 through the discharge part 36 to flow into the refrigerant line 11.
(141) The liquid refrigerant stored in the gas-liquid separator 31 may flow into the chiller 20 along the refrigerant connection line 21 in an expanded state through the operation of the second expansion valve 34.
(142) In addition, the liquid refrigerant stored in the gas-liquid separator 31 may flow into the evaporator 14 along the refrigerant line 11 in an expanded state through the operation of the third expansion valve 35.
(143) The refrigerant introduced into the evaporator 14 may be evaporated through heat-exchange with the coolant supplied from the radiator 101 through the third line 113.
(144) At this time, the temperature of the coolant supplied to the evaporator 14 may be increased by absorbing the external heat source while passing through the radiator 101. The coolant whose temperature has risen through this operation may be supplied to the evaporator 14.
(145) Herein, the evaporator 14 may recover the external heat source while heat-exchanging between the supplied coolant and the refrigerant.
(146) Meanwhile, the refrigerant passing through the evaporator 14 and the chiller 20 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(147) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 and the refrigerant supplied from the gas-liquid separator 31 through the supply line 37 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(148) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(149) In addition, the refrigerant introduced into the condenser 12 may be condensed while heat-exchanging with the coolant supplied from the heater core 103 through the second line 112.
(150) Accordingly, the coolant whose temperature is increased through heat-exchange with the refrigerant in the condenser 12 may be supplied to the heater core 103.
(151) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(152) Herein, the external air introduced into the vehicle is converted into a high-temperature state through heat exchange with the high-temperature coolant introduced into the heater core 103 and introduced into the vehicle interior, thereby realizing the heating of the vehicle interior.
(153) Accordingly, the refrigerant circulated in the heat pump system may smoothly recover the external heat source from the evaporator 14, and the waste heat from the coolant whose temperature has risen while passing through the electrical component 107 and the battery module 109 from the chiller 20, thereby improving heating performance and efficiency.
(154) In addition, embodiments of the present invention may improve heating efficiency and performance while minimizing a use amount of a separate electric heater.
(155) Furthermore, the gas injection device 30 may maximize the heating performance by increasing the flow rate of the refrigerant circulating in the refrigerant line 11.
(156) On the other hand, in the present embodiment, the recovery of the external heat source and the waste heat of the electrical component 107 and the battery module 109 together is described as an embodiment, but it is not limited thereto, and any one or more of the external heat source, the waste heat of the electrical component 107, or the waste heat of the battery module 109 may be selectively recovered.
(157) The operation for the case for not operating the gas-liquid separator 31 in the cooling mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(158)
(159) Referring to
(160) Accordingly, the inflow of the refrigerant into the gas-liquid separator 71 may be blocked. At the same time, the supply line 37 may be closed.
(161) The third expansion valve 35 may expand the refrigerant supplied from the condenser 12 through the supply part 32 to flow into the refrigerant line 11.
(162) That is, the refrigerant introduced into the supply part 32 may flow into the evaporator 14 along the refrigerant line 11 in an expanded state through the operation of the third expansion valve 35.
(163) The refrigerant introduced into the evaporator 14 may be evaporated through heat-exchange with the coolant supplied from the cabin cooler 105 through the fourth line 114.
(164) Herein, the external air flowing into an interior of the vehicle is cooled through heat-exchange with the low-temperature coolant introducing into the cabin cooler 105. Accordingly, the cooled external air directly introduces into the interior of the vehicle, thereby cooling the interior of the vehicle.
(165) Meanwhile, the refrigerant passing through the evaporator 14 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(166) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(167) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(168) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(169) The heat pump system according to an embodiment of the present invention may efficiently cool the interior of a vehicle while repeatedly performing the above-described process.
(170) The operation for the case for not operating the gas-liquid separator 31 and recovering the waste heat of electrical component 107 in the heating mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(171)
(172) Referring to
(173) Accordingly, the inflow of the refrigerant into the gas-liquid separator 71 may be blocked. At the same time, the supply line 37 may be closed. In addition, the third expansion valve 35 may not be operated.
(174) The second expansion valve 34 may expand the refrigerant supplied from the condenser 12 through the supply part 32 to flow into the refrigerant connection line 21.
(175) The refrigerant introduced into the refrigerant connection line 21 may be introduced into the chiller 20. The refrigerant introduced into the chiller 20 may cool the coolant while heat-exchanging with the coolant supplied from the electrical component 107 through the fifth line 115.
(176) At this time, the temperature of the coolant may increase by recovering waste heat from the electrical component 107 while cooling the electrical component 107. The coolant whose temperature has risen through this operation may be supplied to the chiller 20.
(177) Herein, the chiller 20 may recover the waste heat of the electrical component 107 while heat-exchanging the coolant supplied from the electrical component 107 through the fifth line 115 with the refrigerant.
(178) Meanwhile, the refrigerant passing through the chiller 20 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(179) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(180) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(181) In addition, the refrigerant introduced into the condenser 12 may be condensed while heat-exchanging with the coolant supplied from the heater core 103 through the second line 112.
(182) Accordingly, the coolant whose temperature is increased through heat-exchange with the refrigerant in the condenser 12 may be supplied to the heater core 103.
(183) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(184) Herein, the external air introduced into the vehicle is converted into a high-temperature state through heat exchange with the high-temperature coolant introduced into the heater core 103 and introduced into the vehicle interior, thereby realizing the heating of the vehicle interior.
(185) Accordingly, the refrigerant circulated in the heat pump system may smoothly recover the waste heat from the coolant whose temperature has risen while passing through the electrical component 107 from the chiller 20, thereby improving heating performance and efficiency.
(186) In addition, embodiments of the present invention may improve heating efficiency and performance while minimizing a use amount of a separate electric heater.
(187) The operation for the case for not operating the gas-liquid separator 31 and recovering the external heat source, the waste heat of the electrical component 107, and the waste heat of the battery module 109 in the heating mode of the vehicle in the heat pump system for the vehicle according to an embodiment of the present invention is described with reference to
(188)
(189) Referring to
(190) That is, when the gas injection device 30 is not operated in the heating mode of the vehicle, the first expansion valve 33 is not operated.
(191) Accordingly, the inflow of the refrigerant into the gas-liquid separator 71 may be blocked. At the same time, the supply line 37 may be closed.
(192) The second expansion valve 34 may expand the refrigerant supplied from the supply pall 32 to flow into the refrigerant connection line 21 connected to the chiller 20.
(193) The refrigerant introduced into the refrigerant connection line 21 may be introduced into the chiller 20. The refrigerant introduced into the chiller 20 may cool the coolant while heat-exchanging with the coolant supplied from the electrical component 107 through the fifth line 115 and the coolant supplied from the battery module 109 through the sixth line 116.
(194) At this time, the temperature of the coolant may increase by recovering waste heat from the electrical component 107 and the battery module 109 while cooling the electrical component 107 and the battery module 109. The coolant whose temperature has risen through this operation may be supplied to the chiller 20.
(195) Herein, the chiller 20 may recover the waste heat of the electrical component 107 and the battery module 109 while heat-exchanging the coolant supplied from the electrical component 107 and the battery module 109 through the fifth and sixth lines 115 and 116 with the refrigerant.
(196) In addition, the third expansion valve 35 may expand the refrigerant supplied through the supply part 32 to flow into the refrigerant line 11.
(197) That is, the refrigerant introduced into the supply part 32 may flow into the chiller 20 along the refrigerant connection line 21 in an expanded state through the operation of the second expansion valve 34.
(198) In addition, the refrigerant introduced into the supply part 32 may flow into the evaporator 14 along the refrigerant line 11 in an expanded state through the operation of the third expansion valve 35.
(199) The refrigerant introduced into the evaporator 14 may be evaporated through heat-exchange with the coolant supplied from the radiator 101 through the third line 113.
(200) At this time, the temperature of the coolant supplied to the evaporator 14 may be increased by absorbing the external heat source while passing through the radiator 101. The coolant whose temperature has risen through this operation may be supplied to the evaporator 14.
(201) Herein, the evaporator 14 may recover the external heat source while heat-exchanging between the supplied coolant and the refrigerant.
(202) Meanwhile, the refrigerant passing through the evaporator 14 and the chiller 20 may be introduced into the accumulator 16 and may be introduced into the compressor 10 after passing through the internal heat exchanger 18.
(203) That is, the refrigerant passing through the accumulator 16 and the internal heat exchanger 18 may be introduced into the compressor 10. The introduced refrigerant may be compressed by the operation of the compressor 10.
(204) The refrigerant compressed in the compressor 10 is supplied to the condenser 12. At this time, the condenser 12 may condense the refrigerant by using the coolant supplied from the radiator 101 through the opened first line in.
(205) In addition, the refrigerant introduced into the condenser 12 may be condensed while heat-exchanging with the coolant supplied from the heater core 103 through the second line 112.
(206) Accordingly, the coolant whose temperature is increased through heat-exchange with the refrigerant in the condenser 12 may be supplied to the heater core 103.
(207) The refrigerant condensed in the condenser 12 may pass through the internal heat exchanger 18 and be supplied to the gas injection device 30.
(208) Herein, the external air introduced into the vehicle is converted into a high-temperature state through heat exchange with the high-temperature coolant introduced into the heater core 103 and introduced into the vehicle interior, thereby realizing the heating of the vehicle interior.
(209) Accordingly, the refrigerant circulated in the heat pump system may smoothly recover the external heat source from the evaporator 14 and the waste heat from the coolant whose temperature has risen while passing through the electrical component 107 and the battery module 109 from the chiller 20, thereby improving heating performance and efficiency.
(210) In addition, embodiments of the present invention may improve heating efficiency and performance while minimizing a use amount of a separate electric heater.
(211) On the other hand, in the present embodiment, the recovery of the external heat source and the waste heat of the electrical component 107 and the battery module 109 together is described as an embodiment, but it is not limited thereto, and any one or more of the external heat source, the waste heat of the electrical component 107, or the waste heat of the battery module 109 may be selectively recovered.
(212) Accordingly, as described above, when the heat pump system for the vehicle according to an embodiment of the present invention is applied, the waste heat of the electrical component 107 may be recovered according to the air conditioning mode of the vehicle using one chiller 20 in which cooling water and a refrigerant heat-exchange, and the temperature of the battery module 109 may be adjusted.
(213) In addition, according to an embodiment of the present invention, there may be improvement of cooling and heating performance by increasing a flow rate of the refrigerant by applying the gas injection device 30 that selectively operates in an air conditioning mode of a selected vehicle interior.
(214) In addition, embodiments of the present invention may simplify the system by minimizing components and maximizing system performance by using the gas injection device 30.
(215) In addition, embodiments of the present invention may operate the battery module 109 in an optimum performance state by efficiently controlling the temperature of the battery module 109, and the total traveling distance of the vehicle may be increased through the efficient management of the battery module 109.
(216) In addition, embodiments of the present invention may improve heating efficiency by selectively using the external heat source or the waste heat of the electrical component 107 and the battery module 109 in the heating mode of the vehicle.
(217) Furthermore, according to the embodiments of the present invention, it is possible to reduce manufacturing cost and weight through simplification of an entire system and to improve space utilization.
(218) While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.