FLUIDIC PROCESSING WORKSTATION
20220379310 · 2022-12-01
Inventors
- Brian Dutra (Granby, CT, US)
- Christopher Jurkiewicz (Ellington, CT, US)
- Brian McCarthy (East Longmeadow, MA, US)
- Richard Grant (St. Kilda West, AU)
- Jeffrey King (Coventry, CT, US)
- Bart Lipkens (Bloomfield, CT)
- Yasser Ali (Westborough, MA, US)
- Stefano Berti Perez (Boston, MA, US)
Cpc classification
B01L2200/0652
PERFORMING OPERATIONS; TRANSPORTING
A61M2205/3375
HUMAN NECESSITIES
B01L2200/025
PERFORMING OPERATIONS; TRANSPORTING
A61M1/0281
HUMAN NECESSITIES
C12M47/02
CHEMISTRY; METALLURGY
B01L2400/0481
PERFORMING OPERATIONS; TRANSPORTING
C12M35/04
CHEMISTRY; METALLURGY
A61M1/0209
HUMAN NECESSITIES
B01L2400/0436
PERFORMING OPERATIONS; TRANSPORTING
A61M1/3678
HUMAN NECESSITIES
International classification
Abstract
A workstation for processing particles entrained in a fluid includes a consumable portion and a reusable portion. The consumable portion is mounted to the reusable portion to form a fluid chamber in which an acoustic wave can be generated. The consumable portion implements a closed, isolated fluid environment that is managed using components of the reusable portion, such as valves, sensors and pumps. The workstation can be operated to retain particles from the fluid via the acoustic wave and provide a new fluid media to the retained particles. Following processing, the consumable portion can be removed and discarded.
Claims
1. A workstation for processing particles entrained in a fluid, comprising: a consumable portion that includes a fluid chamber and a first acoustic component for contributing to generating an acoustic field in the fluid chamber; a reusable portion that includes a second acoustic component for contributing to generating an acoustic field in the fluid chamber in conjunction with the first acoustic component; and the consumable portion being removably mountable to the reusable portion.
2. The workstation of claim 1, wherein the first acoustic component comprises a reflector and the second acoustic component comprises an ultrasonic transducer.
3. The workstation of claim 1, wherein the reusable portion comprises a valve and the consumable portion includes a fluid pathway in fluid communication with the fluid chamber, the valve being configured to influence fluid flow in the fluid pathway when the consumable portion is mounted to the reusable portion.
4. The workstation of claim 1, further comprising registration structures on the consumable portion and the reusable portion that respectively cooperate to align the consumable portion when mounted to the reusable portion.
5. The workstation of claim 1, wherein the reusable portion comprises an interface for cooperatively engaging with the consumable portion, the interface including projections that project into openings in the consumable portion when the consumable portion is mounted to the reusable portion.
6. The workstation of claim 5, wherein at least one projection is a valve that engages with a fluid path in a corresponding opening of the consumable portion to permit the valve to influence fluid flow in the fluid path.
7. The workstation of claim 5 wherein at least one projection is an ultrasonic transducer that engages with the fluid chamber.
8. The workstation of claim 5 wherein at least one projection is a sensor that engages with a fluid path in a corresponding opening of the consumable portion to permit the sensor to sense a condition of the fluid path.
9. A method for processing a particle-fluid mixture, comprising: removably mounting a consumable portion of a workstation that includes a fluid chamber and a first acoustic component for contributing to generating an acoustic field in the fluid chamber to a reusable portion of the workstation that includes a second acoustic component for contributing to generating an acoustic field in the fluid chamber in conjunction with the first acoustic component; and flowing the mixture through the consumable portion under control of the reusable portion to implement a predefined process on the mixture.
10. The method of claim 9, wherein the first acoustic component comprises a reflector and the second acoustic component comprises an ultrasonic transducer.
11. The method of claim 9, wherein the reusable portion comprises a valve and the consumable portion includes a fluid pathway in fluid communication with the fluid chamber, the valve being configured to influence fluid flow in the fluid pathway when the consumable portion is mounted to the reusable portion.
12. The method of claim 9, further comprising removably mounting the consumable portion to the reusable portion in accordance with registration structures on the consumable portion and the reusable portion to align the consumable portion with the reusable portion.
13. The method of claim 9, further comprising removably mounting the consumable portion to an interface of the reusable portion to obtain a cooperative engagement such that projections in the interface project into openings in the consumable portion.
14. The method of claim 13, wherein at least one projection is a valve that engages with a fluid path in a corresponding opening of the consumable portion and actuating the valve to influence fluid flow in the fluid path.
15. The method of claim 13, wherein at least one projection is an ultrasonic transducer that engages with the fluid chamber.
16. The method of claim 13 wherein at least one projection is a sensor that engages with a fluid path in a corresponding opening of the consumable portion and actuating the sensor to sense a condition of the fluid path.
17. The method of claim 9, wherein the particles in the mixture comprise one or more of Chinese hamster ovary (CHO) cells, NS0 hybridoma cells, baby hamster kidney (BHK) cells, human cells, T cells, B cells, NK cells, algae, bacteria, viruses, apheresis material, iPSCs, hPSCs, or other cells grown as aggregates, or microcarriers.
18. A workstation for implementing a cell concentrate-wash process, comprising: a system control unit that includes an operator interface and an acoustic driver module; a fluid handling unit that includes an ultrasonic transducer in an interface, the ultrasonic transducer being electrically coupled to the acoustic driver module; and a consumable cartridge that includes a fluid chamber and that is removably mountable to the interface such that the ultrasonic transducer can generate an acoustic wave in the fluid chamber.
19. The workstation of claim 18, wherein the consumable cartridge comprises a reflector that is opposed to the ultrasonic transducer when the consumable cartridge is removably mounted to the interface.
20. The workstation of claim 18, further comprising a cooling loop for removing thermal energy from the ultrasonic transducer, with a pathway that extends from the interface, through the consumable cartridge and back to the interface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The following is a brief description of the drawings, which illustrate example implementations presented herein.
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DETAILED DESCRIPTION
[0045] The present disclosure may be understood more readily by reference to the following detailed description of desired embodiments and the examples included therein. In the following specification and the claims which follow, reference will be made to a number of terms which shall be defined to have the following meanings.
[0046] Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings, and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
[0047] The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0048] The term “comprising” is used herein as requiring the presence of the named component and allowing the presence of other components. The term “comprising” should be construed to include the term “consisting of”, which allows the presence of only the named component, along with any impurities that might result from the manufacture of the named component.
[0049] Numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
[0050] All ranges disclosed herein are inclusive of the recited endpoint and independently combinable (for example, the range of “from 2 grams to 10 grams” is inclusive of the endpoints, 2 grams and 10 grams, and all the intermediate values). The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value; they are sufficiently imprecise to include values approximating these ranges and/or values.
[0051] The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context. When used in the context of a range, the modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range of “from about 2 to about 10” also discloses the range “from 2 to 10.” The term “about” may refer to plus or minus 10% of the indicated number. For example, “about 10%” may indicate a range of 9% to 11%, and “about 1” may mean from 0.9-1.1.
[0052] It should be noted that many of the terms used herein are relative terms. For example, the terms “upper” and “lower” are relative to each other in location, i.e. an upper component is located at a higher elevation than a lower component in a given orientation, but these terms can change if the device is flipped. The terms “inlet” and “outlet” are relative to a fluid flowing through them with respect to a given structure, e.g. a fluid flows through the inlet into the structure and flows through the outlet out of the structure. The terms “upstream” and “downstream” are relative to the direction in which a fluid flows through various components, i.e. the flow fluids through an upstream component prior to flowing through the downstream component. It should be noted that in a loop, a first component can be described as being both upstream of and downstream of a second component.
[0053] The terms “horizontal” and “vertical” are used to indicate direction relative to an absolute reference, i.e. ground level. However, these terms should not be construed to require structures to be absolutely parallel or absolutely perpendicular to each other. For example, a first vertical structure and a second vertical structure are not necessarily parallel to each other. The terms “top” and “bottom” or “base” are used to refer to surfaces where the top is always higher than the bottom/base relative to an absolute reference, i.e. the surface of the earth. The terms “upwards” and “downwards” are also relative to an absolute reference; upwards is always against the gravity of the earth.
[0054] The term “parallel” should be construed in its lay sense of two surfaces that maintain a generally constant distance between them, and not in the strict mathematical sense that such surfaces will never intersect when extended to infinity.
[0055] The present application refers to “the same order of magnitude.” Two numbers are of the same order of magnitude if the quotient of the larger number divided by the smaller number is a value less than 10.
[0056] The various implementations and techniques discussed herein relate to fluid processing devices and operations that employ acoustic fields to manipulate particles entrained in a host fluid. As used herein, particles refer to discrete units of material that can be solid, liquid or gaseous, and that can be relatively rigid, flexible or compressible, that may include subcomponents or that may be configured as a combination of materials with one or more of the preceding characteristics. The acoustic fields include locales of relatively lower pressure and/or acoustic radiation forces that tend to collect the particles. In some example implementations, the acoustic field produces tightly packed clusters of particulates which continuously drop out or rise out of a flowing fluid mixture due to gravity and/or buoyancy forces.
[0057] Referring to
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[0061] Each ADM is configured to generate an RF power signal that drives the ultrasonic transducer in an FHU. The ADM uses a DC input that is applied to a DC-DC converter to control a power level of the RF output. The output of the DC-DC converter is applied to an RF power inverter that generates an RF signal that is used to drive an ultrasonic transducer in an FHU. The ADM includes a control board that is configured to receive feedback from the ultrasonic transducer and control the DC-DC converter and RF power inverter to produce a desired RF power signal output. An FPGA and other firmware may be implemented on the control board, which permits control program updates to be implemented as desired. A system board is included in the ADM to simplify interfacing with other electronic boards, such as RF or control boards. The system board may provide interconnection with the RJ-45 communication interface, the fault monitoring feedback signal or other system functions.
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[0075] The fluid pathways in the concentrate-wash operation illustrated in
[0076] In an example implementation, the FPE may house the ultrasonic transducer and the FHU may house and the reflector, so that the ultrasonic transducer is disposable and the reflector is reusable. In such a configuration, the front panel interface may include an electrical connection interface that permits and RF power signal to be supplied from the FHU to the FPE to drive the ultrasonic transducer. Alternately, such a configuration may be implemented with a BNC connector on the FPE to accept a coaxial cable from the SCU or FHU that can provide the RF power signal to the ultrasonic transducer, as well as permit the SCU or FHU to receive feedback data from the ultrasonic transducer. Such a configuration would rely on the operator to connect the coaxial cable to the BNC connector on the installed FPE.
[0077] The methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For instance, in alternative configurations, the methods may be performed in an order different from that described, and that various steps may be added, omitted, or combined. Also, features described with respect to certain configurations may be combined in various other configurations. Different aspects and elements of the configurations may be combined in a similar manner. Also, technology evolves and, thus, many of the elements are examples and do not limit the scope of the disclosure or claims.
[0078] Specific details are given in the description to provide a thorough understanding of example configurations (including implementations). However, configurations may be practiced without these specific details. For example, well-known processes, structures, and techniques have been shown without unnecessary detail to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configurations of the claims. Rather, the preceding description of the configurations provides a description for implementing described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
[0079] Also, configurations may be described as a process that is depicted as a flow diagram or block diagram. Although each may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may have additional stages or functions not included in the figure.
[0080] Having described several example configurations, various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the disclosure. For example, the above elements may be components of a larger system, wherein other structures or processes may take precedence over or otherwise modify the application of the invention. Also, a number of operations may be undertaken before, during, or after the above elements are considered. Accordingly, the above description does not bound the scope of the claims.
[0081] A statement that a value exceeds (or is more than) a first threshold value is equivalent to a statement that the value meets or exceeds a second threshold value that is slightly greater than the first threshold value, e.g., the second threshold value being one value higher than the first threshold value in the resolution of a relevant system. A statement that a value is less than (or is within) a first threshold value is equivalent to a statement that the value is less than or equal to a second threshold value that is slightly lower than the first threshold value, e.g., the second threshold value being one value lower than the first threshold value in the resolution of the relevant system.