PACKAGING DEVICE, PACKAGING UNIT, AND METHOD FOR PRODUCING PACKAGING UNITS
20240253883 ยท 2024-08-01
Inventors
- Thomas WIMMER (Rosenheim, DE)
- Marcus Kreis (Kolbermoor, DE)
- Herbert Spindler (Niedermoosen, DE)
- Johann Luber (Bad Feilnbach, DE)
- Thomas HENSEL (Aying, DE)
Cpc classification
B65D71/42
PERFORMING OPERATIONS; TRANSPORTING
B65B17/025
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention discloses a method for producing packaging units and packaging units produced by such a method, comprising at least two substantially similar articles, wherein the at least two articles are held together by at least one packaging blank (14).
With the method, a main surface of the packaging blank (14) is applied to first end faces of an article grouping (20), forming a connection between the articles and primary fixing means of the packaging blank (14). The primary fixing means fix the positions of the articles relative to one another within the article grouping (20). The side surfaces (24) of the packaging blank (14) are subsequently folded over, wherein secondary fixing means interacting with the shell surfaces of the articles are formed. The secondary fixing means are formed by strapping sections, which surround defined regions of the shell surfaces of the article grouping (20) and fix the articles in a substantially parallel alignment to one another.
The invention also relates to a packaging device for carrying out the method.
Claims
1. A packaging device for producing packaging units (10), comprising at least two substantially similar articles (12), which at least two articles (12) are held together by at least one packaging blank (14) with primary and with secondary fixing elements (22, 30), and which packaging device comprises at least: a feed device capable of feeding at least two articles (12) or groupings (20) of at least two articles (12), wherein the articles (12) are substantially similar, an application device (176) capable of applying a main surface (18) of at least one packaging blank (14) to first end faces (16) of the at least two article or grouped articles (1220) and capable of establishing a connection between the articles (12) and the primary fixing element (22) of the packaging blank (14), a shaping device (60, 158) capable of folding over at least one side surface (24) adjacent to a longitudinal side of the main surface (18) of the packaging blank (14), thus forming secondary fixing element (30) interacting with shell surfaces (26) of the articles (12), and a fixing device (178, 180) capable of forming the secondary fixing elements (30) formed by strapping sections (32), which strapping sections (32) surround defined regions of the shell surfaces (26) of the articles (12) and fixes the articles (12) in a substantially parallel alignment to one another.
2. The packaging device of claim 1, wherein the shaping devices comprises a handling tool (56) capable of folding over two shell surfaces (24) adjacent to opposite longitudinal sides of the main surface (18) of the packaging blank (14), and capable of forming secondary fixing element (30) interacting with shell surfaces (26) of the articles (12).
3. The packaging device of claim 1, wherein the handling tool (56) is capable of folding over the side surfaces (24) of the strip sections (28) and capable of reshaping the strip sections (28) into strapping sections (32).
4. The packaging device of claim 3, wherein the handling tool (56) comprises an element capable of fixing overlapping end regions of the strip sections (28) to one another or to the shell surfaces (26) of the articles (12).
5. The packaging device of claim 2, in which the handling tool (56) comprises reshaping, folding, or notching device operating on the main surface (18) of the packaging blank (14) in a region between bordering articles (12).
6. The packaging device of claim 5, wherein the reshaping, folding, or notching device comprises a folding punch (70) capable of being lowered onto the main surface (18) and that is an immovable or movable part of the handling tool (56).
7. The packaging device of claim 1, wherein the application device (176) comprises at least one controllable application head (130) capable of moving within a defined movement space, wherein the at least one controllable application head (130) can apply a packaging blank (14) to at least one article grouping (20) located or moving within the movement space, wherein the at least one controllable application head (130) comprises: a receiving device capable of receiving, holding, and releasing the packaging blanks (14) and capable of placing the respective packaging blank (14) on an upper side of the respective article grouping (20), and a fixing device capable of establishing a mechanical connection between the respective article grouping (20) and the packaging blank (14) applied thereto.
8. The packaging device of claim 7, wherein the receiving device comprises at least one suction device.
9. The packaging device of claim 7, wherein the at least one controllable application head (130) comprises two or more application units (132) capable of substantially synchronously equipping two or more separate article groupings (20) with packaging blanks (14).
10. The packaging device of claim 7, wherein each of the at least one controllable application unit (132) comprises a contact plate (144) capable of moving vertically between two end positions, and comprises at least one controllable suction element (138).
11. The packaging device of claim 7, wherein each of the at least one controllable application unit (132) comprises a shaping element (202) capable of deforming a defined folding region (46) of a packaging blank (14) placed on a respective article grouping (20) and thus form the primary fixing element (22) establishing mechanical connections between the articles (12) and the packaging blank (14).
12. The packaging device of claim 7, wherein each of the at least one controllable application unit (132) comprises folding elements (158) capable of folding over side surfaces (24) of the packaging blank (14) and of preparing the secondary fixing element (30) between the article grouping (20) and the packaging blank (14).
13. The packaging device of claim 12, wherein the contact plate (144), the suction elements (138), the folding elements (158), and the shaping element (202) of each application unit (132) are capable, in conjunction with the application head (130), of being be lowered onto the article grouping (20) or lifted therefrom.
14. The packaging device of claim 1, wherein, the fixing device (178) comprises at least one controllable strapping head (180) capable of forming the strapping sections (32), capable of forming the secondary fixing element (30), by treating and reshaping the foldable sections (24) of the packaging blank (14) that are adjacent to the longitudinal sides of a main surface (18) of the packaging blank (14) and project beyond an upper side of the article grouping (20), and capable of for applying the foldable sections (24) to the opposite side surfaces of the article grouping (20), wherein the at least one strapping head (180) has handling elements (188) comprising elastically-deformable molded parts (190) capable of pressing on and adhesively connecting respective overlapping regions of the foldable sections (24) of the strapping sections (32).
15. The packaging device of claim 14, wherein the strapping head (180), or each of several strapping heads (180), has at least two handling elements (188) which can be applied against opposite longitudinal sides of the article groupings (20) and can be fed towards one another, wherein each of the handling elements (188) comprises elastic molded parts (190) that interact with sections (24) of the packaging blank (14) and can reshape sections (24) into strapping sections (32).
16. The packaging device of claim 15, wherein each of the handling elements (188), together with the molded parts (190) arranged thereon, is capable of moving between two end positions, wherein the molded parts (190) are at least slightly spaced apart from the article grouping (20) in the first end position of the respective handling elements (188) when the strapping head (180) is placed on the article grouping (20), and wherein the molded parts (190) are placed against the side surfaces of the article grouping (20) in the second end position of the respective handling elements (188) and are subjected there to an actuating force (D) in a feed direction (C) of the handling elements (188).
17. The packaging device of claim 16, wherein the molded parts (190), subjected to the actuating force (D) in the feed direction (C) of the handling elements (188), of the strapping head (180) are elastically deformed and can place at least partial regions of the strapping sections (32) under pretensioning.
18. The packaging device of claim 14, wherein the at least one strapping head (180) interacts with a slot control for position-dependent specification of the feed movements of the handling elements (188) in the strapping head (180).
19. The packaging device of claim 18, wherein the at least one strapping head (180) or each of the several strapping heads (180) is capable of being guided in a rail system (210) parallel to a transport section (230) for the article groupings (20) conveyed thereon in the transport direction (TR), wherein the slot control for the position-dependent specification of the feed movements of the handling elements (188) of the strapping head (180) or of each of the several strapping heads (180) is assigned to at least a part of the transport section (230).
20. The packaging device of claim 14, comprising several strapping heads (180) that can be controlled synchronously or by a slot control in a position-dependent manner.
21. A method for producing packaging units (10), comprising at least two substantially similar articles (12), wherein the at least two articles (12) are held together by at least one packaging blank (14), comprising: applying a main surface (18) of the packaging blank (14) to first end faces (16) of the grouped articles (12), forming a connection between the articles (12) and primary fixing element (22) of the packaging blank (14), which primary fixing element (22) fixes positions of the articles (12) relative to one another, folding over at least one side surface (24) adjacent to a longitudinal side of the main surface (18) of the packaging blank (14), forming secondary fixing element (30) interacting with shell surfaces (26) of the articles (12), wherein the secondary fixing element (30) are formed by strapping sections (30) that surround defined regions of the shell surfaces (26) of the articles (12) and fixes the articles (12) in a substantially parallel alignment to one another.
22. The method of claim 21, wherein two side surfaces (24) adjacent to opposite longitudinal sides of the main surface (18) of the packaging blank (14) are folded over, forming secondary fixing element (30) interacting with shell surfaces (26) of the articles (12).
23. The method of claim 21, wherein the strapping sections (32) of the secondary fixing element (30) are formed by strip sections (28) of the packaging blank (14) that extend the side faces (24) in directions along the longitudinal extension directions of the side faces (24).
24. The method of claim 23, in which the side surfaces (24) and the strip sections (28) are folded over by handling devices (56) and reshaped into strapping sections (32), wherein overlapping end regions are fixed to one another or to the shell surfaces (26) of the articles (12).
25. The method of claim 21, wherein the main surface (18) of the packaging blank (14) is reshaped, folded, or notched in a region between bordering articles (12), wherein adjacent primary fixing element (22), together with the articles (12) held therein, are brought closer to one another until the adjacent articles (12) are in touching contact.
26. The method of claim 21, further comprising taking the at least one packaging blank (14) from a stockpile or from a magazine (234) by an application head (130), holding ready in the application head (130), and applying it by the application head (130) to an article grouping (20), thus forming the primary fixing element (22).
27. The method of claim 26, wherein the application head (130) is moved within a movement space between a stockpile, a supply point, or a magazine (234) for the flat packaging blanks (14) and a supply point or a conveyor section with the article grouping (20) located there.
28. The method of claim 26, further comprises lowering the application head (60) as a whole, together with the packaging blank (14) held therein, onto the upper side of the article grouping (20), wherein the packaging blank (14) is applied there.
29. The method of claim 26, wherein the application head (130) comprises at least two modular application units (132) are located next to one another as a result of which two similar article groupings (20) can be processed or handled in parallel and equipped with packaging blanks (14).
30. The method of claim 26, further comprising lowering a flat contact plate (144) in the respective application unit (132), while at the same time deactivating a negative pressure on suction elements (138) that holds the packaging blank (14) in place in the respective application unit (132), or lowering the contact plate (144) relative to the suction elements (138) located in a fixed position in the respective application unit (132) of the application head (130), as a result of which the packaging blank (14) is spaced apart from the suction elements (138) and detached.
31. The method of claim 21, further comprising forming the secondary fixing element (30) by applying the strapping sections (32) to the article grouping (20), and deploying and using a strapping head (180), wherein the strapping sections (32) formed by the respective overlapping regions (28) of the foldable sections (24) are pressed against one another and against the article grouping (20) by elastically-deformable molded parts (190) of the strapping head (180) and connected to one another in an adhesive manner.
32. The method of claim 31, wherein the strapping sections (32), which form the secondary fixing element (30) of the packaging units (10), are formed by handling elements (188), which can be controlled and fed towards one another, of the strapping head (180), with molded parts (190) arranged thereon.
33. The method of claim 31, wherein the foldable sections (24) of the packaging blank (14) are pressed at least temporarily against the shell surfaces (26) of the respective articles (12) by the molded parts (190) surrounding the packaging unit (20) from several sides and are reshaped there into the strapping sections (32).
34. The method of claim 32, further comprising lowering the strapping head (180) onto an article grouping (20) equipped with a prepared packaging blank (14) and producing the strapping sections (32) by feed movements of the handling elements (188) and the action of the molded parts (190) arranged thereon.
35. A packaging unit (10) comprising at least two substantially similar articles (12), wherein the at least two articles (12) are held together by at least one packaging blank (14), and wherein the packaging blank (14): forms a connection between the articles (12) and primary fixing element (22) of the packaging blank (14) with a main surface (18), and is applied to first end faces (16) of the grouped articles (12), wherein the primary fixing element (22) fixes positions of the articles (12) relative to one another, has, on at least one longitudinal side of the main surface (18), an adjacent side surface (24) that is folded over and is applied to the respective shell surfaces (26) of the articles (12), forming secondary fixing element (30) interacting with shell surfaces (26) of the articles (12), and has strapping sections (30), forming the secondary fixing element (30), which surround defined regions of the shell surfaces (26) of the articles (12) and fixes the articles (12) in a substantially parallel alignment to one another.
36. The packaging unit (10) of claim 35, wherein two side surfaces (24) adjacent to opposite longitudinal sides of the main surface (18) of the packaging blank (14) are folded over to form secondary fixing element (30) interacting with shell surfaces (26) of the articles (12).
37. The packaging unit (10) of claim 36, wherein the strapping sections (32) of the secondary fixing element (30) are formed by strip sections (28) of the packaging blank (14), which extend the side faces (24) in directions along the longitudinal extension directions of the side faces (24).
38. The packaging unit (10) of claim 35, wherein the main surface (18) of the packaging blank (14) is reshaped, folded, or notched in a region between bordering articles (12), and wherein adjacent primary fixing element (22), together with the articles (12) held therein, are brought closer to one another, forming a touching contact of the respective adjacent articles (12).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0213] Exemplary embodiments of the invention and their advantages are explained in more detail below with reference to the accompanying figures. The proportions of the individual elements relative to one another in the figures do not always correspond to the actual proportions, since some forms are simplified, while other forms are shown enlarged in relation to other elements for better illustration.
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DETAILED DESCRIPTION OF THE INVENTION
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[0236] Based upon the perspectival and schematic views of
[0237] It should be expressly emphasized that
[0238] If packaging units 10 are mentioned in this connection and in connection with the entire description, the equally common term, bundle, can optionally be used instead. The term, packaging unit 10, used here is intended to designate the completed unit, which can be handled as a complete unit, may also be stackable, and/or can be purchased and used by the end customer at retail, consisting of at least two articles and the packaging materials that mechanically combine them.
[0239] In the exemplary embodiment shown, the packaging units 10 assembled and fabricated by the production process described below comprise a total of six similar articles 12, which are held together in a rectangular arrangement by a flat packaging blank 14. However, such a rectangular arrangement is not to be understood restrictively, such that the packaging units 10 could also comprise four, eight, or ten similar articles 12, which can be held together in such a rectangular arrangement by a correspondingly-shaped and correspondingly-dimensioned packaging blank 14.
[0240] With the method for producing the packaging units 10, the packaging blank 14 prepared for this purpose and formed into the shape shown, e.g., by a punching method (cf.
[0241] In conjunction with the placing of and by applying the packaging blank 14 to the upper side of the article grouping 20, i.e., to the upper end faces 16 of the grouped articles 12, connections are also formed between the articles 12 and the primary fixing element 22 of the packaging blank 14, referred to here as such. The primary fixing element 22 hold the packaging blank 14 on the articles 12.
[0242] In addition, the primary fixing element 22, which will be explained in more detail below, fix the positions of the articles 12 relative to one another, since the dimensions of the main surface 18 of the packaging blank 14 and the positions of the primary fixing element 22 are matched to the dimensions and diameters of the articles 12 and of the article grouping 20 consisting of several articles 12.
[0243] After the packaging blank 14 has been placed on the upper side of the article grouping 20 (
[0244] The side surfaces 24 arranged in strips on the two longitudinal sides of the main surface 18 form a continuation of the main surface 18 of the packaging blank 14. Together with strip sections 28 continuing to both narrow sides of the side surfaces 26, the two side surfaces 24 adjacent to the main surface 18 of the packaging blank 14 form secondary fixing element 30, which interact with the shell surfaces 26 of the articles 12 when they are placed against them.
[0245] As
[0246] By fixing overlapping end regions of the strip sections 28 to one another and/or by fixing them to the shell surfaces 26 of the articles 12, the secondary fixing element 30 are formed by strapping sections 32, as is recognizable in the schematic perspectival view of
[0247] The articles 12, which are fixed and held in position by the strapping sections 32, can only be swiveled or displaced minimally when the packaging unit 10 is completed in this way (cf.
[0248] As
[0249] The folding over of the side surfaces 24 and the application of the strip sections 28 by suitable handling devices, and the reshaping into the strapping sections 32, in which overlapping end regions are fixed to one another and/or to the shell surfaces 26 of the articles 12, will be more precisely explained and illustrated using the following
[0250] As already becomes clear when looking at
[0251] The beverage cans 34, whose typical contours are shown in the schematic side view of
[0252] The flat or concave, slightly curved base region 36 on the lower end face can typically be connected in one piece to the cylindrical shell surface 26, which can usually be realized by a deep-drawing process in the case of tin cans.
[0253] What in the present context is also referred to as the upper end face 16 of the article 12 is, in the example of the beverage cans 34, their respective upper lid region 40. The lid itself can, for example, be connected to the upper rim of the cylindrical shell of the beverage cans 34 by crimping, such that a can 34 closed on all sides is formed. A smaller tear-off lid or tear-off closure with a tear-off tab or the like may be incorporated within the lid surface, wherein scoring lines can be present as predetermined breaking points in the metal or aluminum sheet, which enable the tear-off closure to be opened to remove the liquid in the beverage can 34. However, such optional tear-off lid and the tear-off tab that may be fastened to it are not shown here, since such parts are not closely related to the formation of the packaging units 10.
[0254] As
[0255] Such a can shape with an almost uniformly cylindrical outer contour of largely constant cylinder diameter from the base 36 to the lid 40 is a characteristic feature of such so-called slim cans or sleek cans, whereas conventional (standard) cans normally have significantly smaller diameters in the base and lid regions than in their cylindrical shell regions.
[0256] Therefore, when cans 34 or beverage cans 34 are referred to in the present connection, this can in principle and in all cases mentioned mean such slim cans or sleek cans.
[0257] Here so designated upper gripping cardboard packages, which are known for combining standard cans and which have a number of openings for the standard cans to pass through, thus simultaneously define the positions of the cans within packaging units formed in this way. The gripping cardboard packages are normally pressed onto a set of standard cans from above, such that the lid region of the standard cans passes through an assigned opening.
[0258] Often, the gripping cardboard package is anchored below the lid region of the standard cans, and in particular in a region with a reduced cross-section or in a constricted region just below the flanged rim with which the lid is placed on the upper rim region of the cylindrical shell region. Within a packaging unit produced in this way, the cans are arranged closely together, and normally with their shell surfaces in touching contact.
[0259] However, the use of such well-known or conventionally-designed gripping cardboard packages for so-called slim cans or sleek cans, as can be realized here based upon the beverage cans 34, is hardly practical. Since the diameter in the lid region 40 and the diameter in the cylindrical shell region 26 of such cans 34 hardly differ or do not differ at all, there is a lack of sufficient material between the openings of the gripping cardboard, such that the regions between the openings of adjacent cans 34 can easily tear out, as a result of which the gripping cardboards lack or lose the necessary stability.
[0260] For this reason, the articles 12 or beverage cans 34 of the article grouping 20 are spaced apart at least temporarily and for the purpose of attaching the packaging blank 14 and forming the primary fixing element 22 in one of the main horizontal axes of the article grouping 20.
[0261] The two horizontally-aligned or horizontally-running main axes 42 and 44 of the article grouping 20 are illustrated in
[0262] Both main axes 42 and 44 are normally aligned horizontally, since the article grouping 20 is normally conveyed with the respective base regions 36 of the beverage cans 34 upright on suitable transport devices, such as, for example, on horizontal conveying device devices suitable for this purpose, in a defined transport direction TR, where they are also equipped with the packaging blank 14. Therefore, the first main axis 42 runs parallel to or in the direction of the transport direction TR (in
[0263] Thus, the horizontal distance A is also plotted parallel to the second main axis 44, as illustrated in
[0264] In the schematic side view of
[0265] Such arrangement with rows of beverage cans 34 spaced apart by the horizontal distance A makes it possible to press a folding region 46 of the packaging blank 14 between the upper lid regions 40 of the pairs of beverage cans 34 initially spaced apart by the distance A, as a result of which, at the same time, such beverage cans 34 or such rows of three beverage cans 34 conveyed one behind the other in the transport direction TR are in each instance brought closer in pairs until their shell surfaces 26 in each instance contact one another in line contact.
[0266] The folding region 46 is located in the main surface 18 of the packaging blank 14 and divides it into two rectangular halves (cf.
[0267] The folding region 46, which divides the main surface 18 in the middle in a direction parallel to the first main axis 42, serves to form the primary fixing element 22 with which the articles 12 or beverage cans 34 are held in the composite of the packaging unit 10 as soon as the packaging blank 14 has been reshaped, pressed into the folding region 46, and folded in sections in the manner described here, and the secondary fixing element 30 have been brought into position in the intended manner and connected to one another.
[0268] After the packaging blank 14 has been placed (cf.
[0269] In the present connection, the extensions of the two side surfaces 24, which extensions project significantly beyond the length of the main surface 18 of the packaging blank 14 in the direction of both narrow sides of the main surface 18, are also referred to as strip sections 28 or as extended strip sections 28, since they have a specific function to fulfill in conjunction with the production and the formation of the secondary fixing elements 30, as is illustrated with reference to
[0270] The strip sections 28 are not normally separated from the side surfaces 24 and added there subsequently, but are an integral component of the side surfaces 24, wherein the strip sections 28, along with other components and functional elements of the packaging blank 14, can practically be produced from a cardboard sheet or similar flat packaging material in a single or possibly also in a multi-stage punching process, which has advantages in terms of production and fabrication technology and provides an easy-to-process aid with which loose articles 12 can be connected and combined to form a packaging unit 10 in the manner described here.
[0271] After the side surfaces 24 according to
[0272] After the packaging blank 14 has been placed on the upper side of the article grouping 20, such two-phase or multi-phase further processing comprises pressing in the main surface 18 of the packaging blank 14 over the entire length of the folding region 46 running in the middle through the main surface 18, which, on the one hand, causes the two spaced-apart rows of three with articles 12 or beverage cans 34 to move together and the distance A to be reduced to nearly a value of zero, but which, on the other, also causes segments of the upper rims of the beverage cans 34 at their upper lid regions 40 to dip and/or snap into prepared slot-like recesses 48 within the main surface 18 (cf.
[0273] In principle, the primary fixing element 22 can also be produced and formed in other ways, e.g., by apertures in the main surface 18 of the packaging blank 14, which correspond to the diameters of the beverage cans 34 in their upper lid region 40, such that the articles 12 or beverage cans 34 can be pressed in and latched there upon placement of the packaging blank 14.
[0274] For this purpose, the folding region 46 can, for example, be pressed downwards between the beverage cans 34 in a V-shape within the separating plane between the rows of containers and with a bent edge parallel to the first main axis 42 in the form shown, wherein prepared bent edges, perforations, or the like can provide a defined fold at the transition edges to the main surface 18, which in each instance adjoin each of the slot-like recesses 48 on either side.
[0275] The flanks of the V-shaped deformed folding region 46, which point on both sides to the halves of the main surface 18 divided in the middle by the folding region 46, which is pressed down between the rows of containers, can enclose an opening angle ? between them, which can lie in reasonable orders of magnitude between approximately 80 and nearly 180 degrees. In the exemplary embodiment shown in
[0276] However, such value of the opening angle ? is not to be understood as restrictive, since the opening angle ? of the V-shaped folding region 46 can be based upon the deformability of the flat material used for the packaging blank 14, upon the upper rim contour of the articles 12 or beverage cans 34, upon the shape of the can, or upon other boundary conditions, depending upon the practicality. However, other contours of the deformed folding region 46 are also conceivable, which deformed folding region does not necessarily have to be reshaped into a V-shape, but can, for example, also have a chamfer-like base with a defined curvature radius or a rectangular cross-sectional contour.
[0277] It is also conceivable that the folding region 46 could be bent over sharply by nearly 180 degrees, resulting in material sections being placed against one another, which in this case can be pressed in slightly deeper between the bordering rows of three articles 12 or beverage cans 34. Such a penetration of the material sections of the folding region 45 placed against one another by up to a few centimeters can be a practical option in the fabrication of the packaging units 10.
[0278] On opposite sides, the recesses 48 can in each instance cover circular segments of the rims on the upper end faces 16 of the beverage cans 34 with segment angles of approximately 40? . . . 60? (optionally, also slightly more or less). As can be seen in
[0279] After the primary fixing element 22 have been activated in this way, and the respective distances A between the beverage cans 34 have been eliminated, such that the respective contact lines between the previously spaced-apart beverage cans 34 in the two longitudinal rows are precisely on the aforementioned separating plane, the secondary fixing element 30 can be activated.
[0280] The primary fixing element 22 are realized by the beverage cans 34 held relatively firmly in the packaging blank 14, as a result of which the relative positions of the beverage cans 34 with respect to one another are largely fixed. Since the beverage cans 34 are fixed by their respective precise positioning within the recesses 48, at least at their upper rim sections on their lid regions 40 relative to the packaging blank 14 and relative to the other beverage cans 34 or articles 12 in the article grouping 20, they can hardly deviate there.
[0281] However, since the packaging blanks 14 made of thin cardboard material normally used for the purpose described do not generally have a high bending stiffness, initially, only the positions of the beverage cans 34 to one another are defined. However, this does not necessarily apply to their alignments with respect to the respective longitudinal central axes of the articles 12 or beverage cans 34, since these can generally still be tilted relative to one another due to the flexibility of the packaging blank 14, wherein the lower regions, i.e., the base regions 36 of the beverage cans 34, can diverge.
[0282] In order to reliably prevent such undefined tilting of the beverage cans 34 within the composite of the article grouping 20 equipped with the packaging blank 14, the invention provides secondary fixing element 30 that, like the primary fixing element 22, can be formed equally by the shaping and supplementary functional elements of the packaging blank 14 as integral components thereof.
[0283] The side surfaces 24 of the packaging blank 14, which are applied laterally against the shell surfaces 26 of the beverage cans 34 on both outer longitudinal sides of the arrangement or article grouping 20, form collar sections 52, as it were, which are held there when the secondary fixing element 30 are used as intended, and may even be slightly pretensioned. The secondary fixing element 30 are activated by folding over the strip sections 28 around the shell surfaces 26 of the articles 12 or beverage cans 34 located on the opposite narrow sides of the article grouping 20 and by fixing the at least slightly overlapping strip sections 28 to one another for example, by a bonding 54.
[0284] The bonding 54 indicated only schematically in
[0285] However, the overlapping strip sections 28 can also be connected to one another in other ways for example, by stapling, by a punched joint, or the like.
[0286] In this way, the strapping sections 32, which hold the bundle or packaging unit 10 together and fix the positions and also the alignments of the beverage cans 34 to one another in the bundle unit, are formed from the strip sections 28, which are adhesively connected to one another.
[0287] The typical width of such strapping sections 32 formed from the strip sections 28 depends upon the requirements in particular, with regard to the desired stability of the bundle or packaging unit 10. A very thin and flexible packaging blank 14 made of thick paper or thin cardboard will tend to require a collar section 52 that is pulled down further and slightly wider strapping sections 32 in order to be able to provide the desired mechanical stability of the packaging unit 10.
[0288] On the other hand, a sufficiently stable and mechanically resistant cardboard as packaging blank 14 will allow the width of the strapping sections 32 to be fixed at a value of approximately one quarter or less of the height of the cylindrical shell surfaces 26 of the beverage cans 34 held together in this way, as shown with the variant illustrated in
[0289] The strip sections 28 of the variant of the packaging blank 14 according to
[0290] The schematic and perspectival views of
[0291] However, purely as a precaution, it should be noted at this point that
[0292] Not shown, however, is the handling and formation of the secondary fixing element 30, formed here by the strip sections 28 to be connected to one another as strapping sections 32 (cf.
[0293] Thus,
[0294] Folding tools 60, which here are formed by collar-like stripping tools 62, rigidly anchored to the base plate 58, with beveled lower longitudinal edges 64, are located on each of the two longitudinal sides of the variant of the handling tool 56 shown in
[0295] The flanks 66, which are oriented parallel to one another, of the stripping tools 62 are at an internal distance from one another that corresponds approximately to the combined width of two adjacent beverage cans 34 next to one another, such that they can provide that the side surfaces 24 be folded over and pressed against one another when the handling tool 56 is placed in the feed direction 68 when the base plate 58 is lowered onto and/or placed on the upper side of the packaging blank 14. The downwardly-diverging lower longitudinal edges 64 of the flanks 66 of the stripping tools 62, which extend in this way, also provide that the side surfaces 24 be gently folded over and precisely guided when the base plate 58 approaches the main surface 18 of the packaging blank 14 or when the base plate 58 is placed.
[0296] A blade-like folding punch 70 also projects from the lower side of the base plate 58, which provides that the folding region 46 be pressed into the main surface 18 of the packaging blank 14 as soon as the base plate 58 is either placed on the packaging blank 14 or is located at a defined vertical distance B (cf. in this regard
[0297] The folding punch 70, which preferably corresponds to the dimensions and in particular the length of the folding region 46 extending from narrow side to opposite narrow side of the main surface 18 of the packaging blank 14, presses the packaging blank 14 in the provided region this is the folding region 46 between the rows of three beverage cans 34, which are initially still spaced apart by the horizontal distance A, and thereby activates the primary fixing element 22 (together with the folding of the side surfaces 24) and reduces the horizontal distance A to a value of zero or nearly zero, such that the beverage cans 34 all touch one another linearly at their shell surfaces 26.
[0298] Optionally, the blade-like folding punch 70 can be rigidly and immovably anchored in the base plate 58 of the handling tool 56, as this is indicated by
[0299] However, if the folding punch 70 cannot perform any relative movements in the stroke direction 74 relative to the base plate 58, the adjusting lever 72 serves to guide the entire handling tool 56.
[0300]
[0301] Here, the folding tools 60 are formed by pivot brackets 76 hinged on both sides to the base plate 58 (cf.
[0302] The two parallel pivot axes 78, about which the two pivot brackets 76 can in each instance swivel, lie slightly above a plane that is defined by the packaging blank 14 placed on the upper end faces 16 of the articles 12 of the article grouping 20. In addition, the pivot axes 78 run parallel to the bent edges between the main surface 18 and the side surfaces 26, and thus also run parallel to the first main axis 42 (cf. in this regard
[0303] The possible pivot movements 80, which the two pivot brackets 76 can perform in each instance, in order to place the side surfaces 26 around and against the shell surfaces 26 of the articles 12 or beverage cans 34, are indicated by corresponding directional arrows in the schematic side view of
[0304] Whereas, in the perspectival and schematic view of
[0305]
[0306] In the embodiment variant of the handling tool 56 shown in
[0307] This also applies to the activation of the blade-like folding punch 70, which passes through a corresponding recess in the base plate 58 and, by actuating the adjusting lever 72, presses on the folding region 46 in a stroke direction 74 aligned perpendicularly to the surfaces of the base plate 58 and the main surface 18 and presses it between the two adjacent rows of cans (cf.
[0308] In principle, it would be possible to combine the downwardly-pressing blade-like folding punch 70, which pulls the rows of cans together when the folding region 46 is pressed between the two adjacent rows of cans and reduces or eliminates the horizontal distance A between them, with the pivot movements 80 of the pivot brackets 76 shown in
[0309] However, as can be seen in
[0310] However, the previously spaced-apart rows of cans are not necessarily drawn together solely by the folding punch 70 lowering in the stroke direction 74; rather, this can also be supported or brought about by other measures, which will be explained in detail below.
[0311] The schematic and perspectival views of
[0312]
[0313] The transport module 84 (according to
[0314] Optionally, the transport modules 84, which can also be referred to as shuttles or transport shuttles, can be supported so as to float on the transport path and be in each instance centered and aligned by the handling tools 56 shown in
[0315] The shell-like receptacles 88 of the transport modules 84 according to
[0316] In contrast, the left and right rows are initially separated from one another by the vertical separating plane (not shown), which runs in the middle of the transport module 84 in the longitudinal direction and contains the first main axis 42, and by the horizontal distance A.
[0317]
[0318] The vertically-extending and vertically-running spring connections on the column-like separating bars 92, and the separating wings 94, which, at the column-like limiting bars 96, yield elastically inwards in the direction of the separating plane, can yield inwards when the horizontal distance A is reduced by activating the folding punch 70, which presses the folding region 46 in the separating plane between the adjacent rows of three beverage cans 34 located in the transport module 84 (cf.
[0319] However, other variants of such ability to displace the article positions in the transport module 84 are also possible. Thus, the positions of the beverage cans can be changed when reducing the horizontal distance A by activating the folding punch 70, which presses the folding region 46 in the separating plane between the adjacent rows of three beverage cans 34 located in the transport module 84, and optionally also by activatable adjusting levers 98, which are schematically indicated in
[0320] In a further variant of a transport module 84 according to
[0321] The distances between the separating bar 102 and the outer limiting bars 104 on both longitudinal sides of the transport module 84 define the width of the transport aisles 100 and are based upon the outer diameters of the articles 12 or beverage cans 34 to be handled and transported. In addition, the width of the middle separating bar 102 defines the horizontal distance A between the two rows of three.
[0322] To produce the packaging units 10 with the two adjacent rows of three beverage cans 34, wherein the horizontal distance A is eliminated, the beverage cans 34 must be brought together, such that there can no longer be a separating bar 102; the two, previously separate transport aisles 100 are brought together to form a common transport lane, which will be illustrated in more detail below with reference to
[0323] The schematic perspectival representation of
[0324] In the representation in
[0325] The pivot brackets 76, which are pivoted apart laterally and which are mounted in the pivot axes 78 on both longitudinal sides of the base plate 58, are in a raised position, which does not yet deform or press down the side surfaces 24 of the packaging blank 14.
[0326] Furthermore,
[0327] When the handling tool 56 is lowered onto the transport module 84 in order to apply the packaging blank 14 to the article grouping 20 inserted there, the centering pins 106 can engage in corresponding receiving holes 108, such that the transport module 84 can be positioned and centered precisely relative to the handling tool 56.
[0328] As can be seen in
[0329] The schematic perspectival views of
[0330] For example,
[0331] The handling tool 56 shown in
[0332] In contrast,
[0333] The schematic perspectival representation of
[0334] The molded parts 112 are in each instance located at the lateral rims of the pivot brackets, such that they partially enclose the shell surfaces 20 of the corner-side beverage cans 34 when they are fed to the article grouping 20, such that they already apply the strip sections 28 to the narrow sides of the article grouping 20 during the application and folding over of the side surfaces 24.
[0335] By additional fastening and/or application tools not shown here, the overlapping regions of the strip sections 28 can be fixed to one anotherfor example, by bonding after applying a sufficient volume of adhesive. This can, for example, be a cold glue, a hot glue, or a self-adhesive surface on one of the strip sections 28, or another fixing aid.
[0336] The schematic perspectival view of
[0337] A transverse beam 118 running in a plane above the strip sections 28 to be folded over, which form the strapping sections 32 and thus the secondary fixing element 30 when bonded together or fixed to one another in the final state, is guided laterally in a circumferentially-guided endless traction device 120 such as, for example, a circumferential chain or a belt. The endless traction device 120 are guided by two part guide wheels 122, at least one of which is motor-driven.
[0338] A total of three pairs of folding fingers 116 are held and mounted on the transverse beam 118, which project downwards into a movement plane of the packaging units 10 and can contact the packaging units 10 if they are moved along or against the transport direction TR of the packaging units 10 by the transverse beam 118.
[0339] Furthermore, the folding fingers 116 can be fed in pairs towards one another or moved away from one another, i.e., they can be moved transversely to the transverse beam 118 over defined adjustment paths in each instance, while the transverse beam is moved along or against the transport direction TR of the packaging units 10 by the endless traction device 120 in its defined plane of movement. Such transverse movement of the folding fingers 116 is controlled by guide slots 124, each of which comprises straight and parallel sections, in which the folding fingers 116 are spaced closer together, and other straight and parallel sections in which the folding fingers 116 are spaced further apart.
[0340] Such sections of the guide slots 124, which run parallel to one another in pairs in each instance, are in each instance connected by inclined sections, in which the guide slots 124 move symmetrically away from one another or symmetrically towards one another. The folding movements required for folding over the strip sections 28 of the packaging blanks 14 can be generated with the circulation of the transverse beam 118 and the folding fingers 116 guided thereby in the correspondingly-contoured guide slots 124.
[0341] The schematic perspectival views of
[0342] As illustrated in particular in
[0343] The application head 130 equipped with the four application units 132 can be moved with the aid of the movable cantilever arm or possibly by a gantry suspension (not shown here) or another type of suspension within its movement space between a stockpile or a supply point (not shown here) for the packaging blanks 14 that are flat and normally still unfolded, but provided with the required punch-outs and apertures, and a supply point or a conveyor section with the article groupings 20 held ready there.
[0344] The four application units 132 anchored in defined positions and at defined distances from one another in a rectangular arrangement on the carrier frame 134 of the application head 130 require a corresponding arrangement of the four article groupings 20 held ready at the same defined distances from one another and in the same defined alignments, such that the four application units 132 can in each instance be positioned precisely above the suitably-aligned article groupings 20.
[0345] On the arm section 136, which can be raised and lowered, the application head 130 with its four application units 132 and together with the packaging blanks 14 respectively received there and held therein can be lowered after being positioned above the article groupings 20 or in a flowing movement after bringing together the article groupings 20 held ready in suitable positions and alignments.
[0346] As illustrated in particular by the perspectival detail view of
[0347]
[0348] Optionally, the suction elements 138 or suction punches 140, each equipped with separate negative pressure lines 142, can be controlled together or individually. To receive and hold the packaging blanks 14 on the lower side in the application head 130, the negative pressure on the suction elements 138 or suction punches 140 can preferably be activated and deactivated for dispensing the packaging blanks 14.
[0349] Thus, if the packaging blanks 14 are to be placed on the article groupings 20 after positioning over the article groupings 20 and/or after synchronization with the article groupings 20 conveyed or further conveyed on a horizontal conveying device, for example, and after the application head 130 has been lowered, and are to be pressed on and latched there, forming the primary fixing element 22 (cf.
[0350] As can be seen in particular in
[0351] The release of the packaging blanks 14 and their respective latching onto the upper sides of the article groupings 20 provided for this purpose is supported by further components in the application head 130 or in its application units 132. Thus, in the embodiment variant of the application head 130 shown, the formation of the primary fixing element 22 is supported by flat contact plates 144 arranged movably in the application units 132, which can in each instance be lowered perpendicularly to the surface of the packaging blanks 14 resting against them and thus generally in a vertical direction relative to the application units 132, while, at the same time, the negative pressure of the suction elements 138 or suction punches 140 that holds the packaging blank 14 in place in the respective application unit 132 is deactivated.
[0352] As can be seen from
[0353] Since the contact plates 144 in each instance have matching circular recesses 146 at the positions of the suction elements 138 or suction punches 140 anchored in a fixed position in the respective application unit 132 (cf.
[0354] The contact plates 144, which are movable within a defined linear path, can be moved between their end positions, i.e., raised or lowered in particular, by suitable linear guides and/or linear motors 148 relative to the respective application unit 132 of the application head 130. As illustrated in each of
[0355] The schematic perspectival view of
[0356] As previously explained with reference to
[0357]
[0358] After the preferably simultaneous lowering of the total of four contact plates 144 together with the packaging blanks 14 resting on the lower side thereof onto the upper sides of the respective article groupings 20, and after the latching of the articles 12 or cans 34 with the respective associated packaging blank 14, which was defined above as the production of the primary fixing element 22, the articles 12 or rows of articles of the respective grouping 20, which are preferably at least slightly spaced apart from one another in such process phase (distance A; cf.
[0359] In the embodiment variant of the handling tool 56 or of the application head 130 shown here, the V-shaped section of the packaging blank 14 already explained above and its pressing in between the previously spaced-apart rows of articles takes place by knife-like or blade-shaped shaping elements 152, arranged in a fixed position in the respective application units 132 of the application head 130, which elements are also to be referred to here according to their function as folding blades 154. When the contact plate 144 is lowered, each of such folding blades 154 lies above the level of the contact plate 144 and is thus concealed by the latter, such that each of the folding blades 154 cannot become effective when the packaging blank 14 is pressed onto the upper side of the article grouping 20 and when the first fixing element 22 are formed at the same time.
[0360]
[0361] The process phase immediately following the placement of the packaging blank 14 on the article grouping 20 provides for the lifting of the contact plates 144 after the primary fixing element 22 have been produced and with the suction elements 138 or suction punches 140 practically still deactivated, but this is not illustrated in this form in
[0362] As is recognizable in the perspectival view of
[0363] With the contact plates 144 raised against the lower frame section 150, the application head 130 can thus be lowered further until the folding blades 154 reach the packaging blanks 14 and press them down in a V-shape between the rows of articles in the respective folding regions 46 in the manner described, wherein the V-shaped deformed folding region 46 of the respective packaging blanks 14 is pressed in between the adjacent rows of articles.
[0364] Since the previously spaced-apart articles or rows of articles are drawn together, suitable guides are practical, to allow this bringing together to take place in a controlled manner. In principle, pressing in the V-shaped folding region 46 of the packaging blank 14 and lowering it between the articles 12 or rows of articles is sufficient to bring them closer together and provide that they be pulled or pushed towards one another.
[0365] The lowering movement of the entire application head 130 and the resulting synchronous feed movement of the four application units 132, in each instance with contact plates 144 raised to their upper stop against the lower frame section 150, enable the knife-like or blade-shaped shaping elements 152 or folding blades 154 exposed thereby to be pressed into the upper-side main surfaces 18 of the packaging blanks 14 along the respective folding regions 46 located there.
[0366] Such lowering movement of the application head 130 is also used to fold the side surfaces 24, which are set off on both longitudinal sides of the main surface 18 of the packaging blank 14 by creases, downwards at folding angles of approximately 90? in each instance, and to place them against the respective shell surfaces 26 of the article grouping 20. In the embodiment variant shown, such folding movements are carried out by lateral folding elements 158 that are fixedly or rigidly anchored in the application head 130 and that become effective and can engage with the packaging blank 14 as soon as the application head 130 is lowered in the direction of the upper side of the article groupings 20.
[0367] The folding elements 158 arranged on the lower frame section 150 of the respective application units 132 of the application head 130 on both longitudinal sides of each height-adjustable contact plate 144 and at small distances therefrom are formed by rigid tools or folding tools 160 in the exemplary embodiment shown, which are located in positions of the respective application units 132, where they can meet the side surfaces 24 of the flat packaging blank 14, which are defined by bending or folding edges and delimited in this way from the main surface 18, in order to be able to apply these to the opposite shell surfaces 26 of the article grouping 20. Thus, the folding elements 158 are formed by folding tools 160 that are anchored to the lower frame section 150 and project perpendicularly downwards from the lower side thereof and are designed in the form of strips that, due to their anchoring in the respective application unit 132, are fixed in their unchangeable relative positions with respect to the suction elements 138 and with respect to the contact plates 144 that can be raised and lowered in the application units 132.
[0368] A ramp-like bevel 162 on the folding tools 160 can assist in pushing together the previously spaced-apart articles 12 or rows of articles if the knife-like or blade-shaped shaping element 152 is activated. This is the case when the application head 130 is lowered, such that the lower end faces of the folding tools 160 are initially placed on the side faces 24 of the packaging blank 14. As soon as the folding process progresses by further lowering the application head 130, the side surfaces 24 of the packaging blank 18, which are bent downwards by the folding tools 160, slide along the ramp-like bevels 162 on the inner sides, facing the side surfaces 24, of the folding tools 160, until they are completely folded downwards and placed against the shell surfaces 26 of the respective article grouping 20.
[0369] On the other hand, the vertical surfaces of the lateral folding elements 158 adjoining the ramp-like bevels 162 at the top have a practical spacing, which corresponds approximately to the width of the two rows of articles of the article grouping 20 pushed together, wherein the previously-existing spacing A between the rows of articles (cf.
[0370] In a later method step, after the application head 130 has been lifted from the article groupings 20 provided with the packaging blanks 14, these can preferably be subjected to further handling and/or treatment steps, with which further measures can be taken to complete the packaging units 10. Such steps can, in particular, be the further processing of the secondary fixing element 30 by folding the strapping sections 32 and the bonding of overlapping and superimposed strip sections 28 (cf. in this regard
[0371] The perspectival view of
[0372] The carrier frame 134, which is rotatably held on a vertical arm section 136 (cf. in this regard
[0373] Such an application head 130, as shown in
[0374] The schematic flowchart in
[0375] Within the grouping module 174, provision can be made in particular for the formation of the 3?2 rectangular arrangement of the article groupings 20 according to the previously-shown exemplary embodiment (cf.
[0376] In a subsequent application module 176, the packaging blanks 14 are applied in the manner described above, which means that the primary fixing element 22 are produced by placing the packaging blank 14 and latching or otherwise connecting them to the articles 12 or beverage cans 34 of the respective article grouping 20.
[0377] In a separate further step, the band sections can be connected to one another and reshaped into strapping sections 32, which means producing the secondary fixing element 30 by folding over, pretensioning, and fixing the overlapping strip sections 28 and forming them into the strapping sections 32 (cf.
[0378]
[0379] Such complete lateral application of the side surfaces 24 and the strip sections 28 is to take place only in subsequent process steps using a further embodiment variant of a handling tool 56 according to the invention, which is formed here by a strapping head 180. Such strapping head 180 essentially serves to produce the secondary fixing element 30, formed by the overlapping regions connected to one another of the strip sections 28, which are reshaped into the strapping sections 32 using and by supporting use of the strapping heads 180. Such handling steps are explained below with reference to the following
[0380] In a modification to the representation according to
[0381] In contrast, the packaging blank 14, which has been placed on the article grouping 20 located on the right in
[0382]
[0383] The strapping heads 180 are in each instance arranged in regions above a conveying level for the article groupings 20 conveyed one behind the other in the conveying direction TR with the primary fixing element 22, which are in each instance placed on the upper side and preferably already produced or formed, such that they can in each instance access the article groupings 20 from above. Such access to the two article groupings 20 conveyed in front is schematically indicated in
[0384] Even if this is not yet recognizable by
[0385] In the exemplary embodiment shown in
[0386] Of the three parallel rows of article groupings 20 conveyed next to one another by the three parallel strapping heads 180 on each of the cross members 182 in each instance,
[0387] Suspensions 184 with rollers 186 are located at both end-face ends of the cross members 182, such that the suspensions 184 with the cross members 182 rigidly fastened thereto circulate endlessly in rail systems provided for this purpose, and the strapping heads 180 can be guided at suitable distances above the conveyor level for the article groupings 20, at least over the aforementioned limited section of the respective transport section 230, in order to bring the strapping heads 180 into engagement with the article groupings 20 in each instance.
[0388] The aforementioned rail system for guiding the rollers 186 rotatably mounted in the suspensions 184 is not shown in
[0389]
[0390] In the representation of
[0391] The perspectival view of
[0392] To form the first fixing element 22 shown in
[0393] Furthermore, such first handling elements can preferably have devices suitable for this purpose for folding the side surfaces 24 to both sides of the main surface 18 of the packaging blank 14, as a result of which the article groupings 20 are prepared in the manner shown in
[0394] According to a terminology and system selected in this way, the strapping head 180 shown comprises further or second handling elements 188 that can be fed towards one another and that serve to apply the foldable side surfaces 24 of the packaging blank 14 that are adjacent to the longitudinal sides of the main surface 18 of the packaging blank 14 and project laterally beyond the upper side of the article grouping 20, and to prepare and form the secondary fixing element 30 interacting with shell surfaces of the articles 12. As already illustrated in
[0395] The handling elements 188, which engage the two longitudinal sides of the article grouping 20 at the level of the folded-over side surfaces 24 in contact with the shell surfaces 26 of the articles 12, and which can be fed towards one another, are shaped in such a way that their inner sides, which are in contact with the side surfaces 24 and strip sections 28, are in contact with the shell surfaces 26 of the articles 12 and can be pressed on there, wherein elastically-deformable molded parts 190 are provided for pressing on and establishing adhesive connections between the respective overlapping strip sections 28 to form the strapping sections 32. To ensure that the strip sections 28 adhere to one another after they have been joined together, as a result of which the strapping sections 32 produced remain permanently connected, suitable adhesion points or bondings 54 are to be applied to at least one of the respective overlapping strip sections 28 in each instance, as has already been explained above.
[0396] The design of the handling elements 188 along with the contours and the deformation behavior of the elastically-deformable molded parts 190 arranged there, the feed movements of the handling elements 188, and the mode of operation of the strapping head 180 during its interaction with an article grouping 20 are explained in detail below with reference to
[0397] For example,
[0398] A tool section 196 is also connected to the base section 192, which tool section serves to act upon the article groupings 20 and to interact in such a way that the strapping sections 32 can be formed in the desired manner from the superimposed strip sections 28 of the side surfaces 24.
[0399] In the top view shown in
[0400] The body of the tool section 196 resembles a hollow body in sections, since at least the second leg 200 not turned towards the base section 192 is not made of solid material, but is formed by a box-shaped body 204 with open end faces, which, in conjunction with a practical material selection as an elastic plastic material, gives the entire tool section 196 of the molded part 190 a deformability transverse to the outer walls of the body 204. The outer walls of the body 204 forming the second leg 200 of the tool section 196 are preferably of a height sufficient to make the body 204 torsionally rigid and allow it to deform substantially only transversely to the outer walls. The thickness or strength of the strip-like outer walls is preferably significantly less than the height of the strips, which gives the body 204 the desired torsional rigidity.
[0401] As
[0402] The connection of the tool section 196 to the base section 192 is not formed by solid material, but by several connecting strips 208, which can preferably in each instance be of the same height as the body 204 of the tool section 196, but which are shaped as relatively thin-walled strips 208 relative to their height.
[0403] The alignment of the two, three, or four respective spaced-apart connecting strips 208 connecting the first leg 198 of the tool section 196 to the base section 192 provides a defined deformation behavior if the tool section 196 is pressed against the longitudinal side of the article assembly 20 in a direction perpendicular to the surface of the first leg 198 connected to the base section 192 (cf. in this regard
[0404] As
[0405] The material selection of the preferably integrally-formed and produced molded part 190, which can be formed in particular by an elastically-deformable thermoplastic material or by a suitable elastomer material possibly equipped with incorporated fiber reinforcement provides the desired deformability when the strapping head 180 is used, if the two holders 194 of the second handling elements 188 with the molded parts 190 fastened therein are moved towards one another and in this way form the strapping sections 32.
[0406] Since, according to the perspectival view of
[0407] The pure feed movement in the feed direction C (
[0408] By laterally pressing the two holders 194 of the handling elements 188 against the longitudinal sides of the article grouping 20, the molded parts 190 (cf.
[0409] Since the handling elements 188 preferably continue to be fed towards one another during a longer transport section (cf. in this regard
[0410] The detail view of
[0411] Triggered by the deviating movement E, the strip sections 208 deform, such that the first leg 198 approaches the base section 192. The parallel pivot movements of the strip sections 208 in the direction of arrow F are also illustrated in
[0412] Thus, the transverse displacement G of the first leg 198 and thus of the entire tool section 196 causes the second leg 200 to yield approximately in the opposite direction H to the transverse displacement G, which also leads to compression of the body 204 while reducing the width and volume of the cavity 206. The superimposed deviating and deformation movement of the second leg 200 and the body 204 is indicated by the arrow H. In particular, this deviating and deformation movement H of the second leg 200 and the body 204, which is maintained for a certain period of time, provides that the adhesive or bonding points 54 be pressed against the overlapping regions of the strip sections 28, such that a defined pretensioning can be imposed on the strapping sections 32 of the secondary fixing points 30 formed in this way.
[0413] For the practical interaction of the successively-arranged modules 170 through 178, reference is once again made to
[0414] A part of such a strapping module 178 is schematically illustrated by the perspectival representation of
[0415] As already exemplified in
[0416] The two circulating rails of the rail system 210 can, for example, be arranged and suspended in sheet metal holders 212, as is also shown in
[0417] The schematic perspectival representations of
[0418] Thus, two guide pins 216 are recognizable on the respective upper sides of the holders 194, which pins are spaced apart from one another and are aligned with one another in the longitudinal extension direction of the holder 194. Such guide pins 216 are preferably guided in guide slots 218, which are located above the article groupings 20 conveyed along the transport plane for the article groupings conveyed in the transport direction TR, such that the cross members 182 moving in the lower section of the rail guide 210 in the direction of circulation UR (in a direction coinciding with the transport direction TR) with the strapping heads 180 arranged thereon come into contact with the guide slots 218.
[0419] This means that the guide pins 216 move within the guide slots 218 and are guided there in a sliding manner. The control configuration shown in
[0420] The guide pins 216 are controlled by the guide slots 218, which in each instance comprise straight and parallel sections, in which the guide pins 216 are spaced closer together, and other straight and parallel sections, in which the guide pins 216 are spaced further apart. Such parallel sections are connected by symmetrically converging or diverging curved sections 220, which provide the respective actuating movements of the holders 194.
[0421] The actuating movements required for folding over the strip sections 28 of the packaging blanks 14 and for forming the strapping sections 32 can be generated within the strapping heads 180 with the circulation of the cross members 182 and the guide pins 216 guided by them in the correspondingly-contoured guide slots 218.
[0422] The guide pins 216 dip into the mouth regions 222 at the respective ends of the guide slots 218 or run out of the guide slots 218 again.
[0423] Finally, the in total three schematic plan views of
[0424] For example,
[0425] The dividing module 170 and the aisle guide 172 are followed in the transport direction TR (from left to right in
[0426] Such article groupings 20 are in each instance suitably equipped in the subsequent application module 176 with the packaging blanks 14 taken from a magazine 234 or otherwise fed or provided, wherein the primary fixing element 22 are normally produced and formed in the application module 176.
[0427] In the subsequent strapping module 178, the secondary fixing element 30 are produced in particular, by producing the strapping sections mentioned several times above. The packaging units 10 equipped in this way with primary and secondary fixing element 22, 30 and thus completed can then be conveyed further in the transport direction TR, which is not shown here in more detail, but is merely indicated by a directional arrow on the packaging unit 10 shown on the far right.
[0428] In addition,
[0429] In turn, the transport section 230 shown comprises a first section, which can be formed by the dividing module 170. There, the articles 12 or beverage cans 34 are conveyed in two parallel lanes in the transport direction TR by a horizontal conveying device not described in detail here, which is why the dividing module 170 is also combined with the aisle guide 172. However, as can be seen in
[0430] The dividing module 170 and the aisle guide 172, which is doubled by the two parallel transport lanes 236, is followed in the transport direction TR (in
[0431] Such article groupings 20 are in each instance suitably equipped in the subsequent application module 176 with the packaging blanks 14 taken from a magazine 234 or otherwise fed or provided, wherein the primary fixing element 22 are normally produced and formed in the application module 176. This also takes place in parallel in the two transport lanes 236 running next to one another. The application of the packaging blanks 14 to the article groupings 20 conveyed in the transport lanes 236 can be carried out, for example, by an application head 130 (not shown in detail here).
[0432] In the subsequent strapping module 178, the secondary fixing element 30 are produced in particular, by producing the strapping sections mentioned several times above by the strapping heads 180. The packaging units 10 equipped in this way with primary and secondary fixing element 22, 30 and thus completed can then be conveyed further in the transport direction TR, which is not shown here in more detail, but is merely indicated by the two parallel directional arrows on the packaging units 10 shown on the far right.
[0433] The schematic top view of
[0434] Here as well, the packaging units 10 completed in this way can be transported further in the transport direction TR in a manner not described in detail.
[0435] The schematic plan views of
[0436]
[0437] Optionally, the strip sections 28 according to
[0438] With the alternative variant of the packaging blank 14 shown in the schematic plan view of
[0439] With the variant shown in
[0440] In order to make the left and right side surfaces 24L and 24R distinguishable and to clearly identify them, in
[0441] The two side surfaces 24L and 24R differ with regard to the length of the strip sections 28 adjoining the respective narrow sides of the side surfaces 24L, 24R. While the two strip sections 28 on the left side surface 24L are longer than in the variant according to
[0442] Therefore, the longer strip sections 28 on the left side surface 24L are designated by the reference numeral 28-1, while the shorter strip sections on the right side surface 24R are designated by the reference numeral 28-k. Due to the different lengths of the respective pairs of strip sections 28-1 and 28-k on the left and right side surfaces 24L and 24R respectively, the packaging blank 14 shown in
[0443] In contrast, the first variant of the packaging blank 14 according to
[0444] Finally, with the third variant of the packaging blank 14 shown in
[0445] While the front strip section 28-k, pointing in the direction of the transport direction TR, on the left side surface 24L is shorter than in the variant according to
[0446] In addition, the front strip section 28-k, which points in the direction of the transport direction TR, on the right side surface 24R is longer than in the variant according to
[0447] Thus, the packaging blank 14 shown in
[0448] In the two variants of the packaging blank 14 according to
[0449] Finally,
[0450]
[0451] Such an arrangement, as shown in
[0452] Furthermore,
[0453] Such an arrangement, as shown in
[0454] The following is given as a supplementary note to the above statements. If, in the context of the embodiment variants shown in the figures and their descriptions above, reference is also made often or also generally to schematic representations and views, this by no means suggests that the figure representations and their description are to be of subordinate importance with regard to the disclosure of the invention. The person skilled in the art is certainly able to derive sufficient information from the schematically and abstractly drawn representations that will make it easier for the person skilled in the art to understand the invention, without being confused in any way by the drawn and possibly not precisely true-to-scale proportions of parts of the packaging device, their details, or other drawn elements. Rather, the figures enable the skilled person as reader to derive a better understanding of the inventive idea which has been formulated in more general and/or more abstract terms in the claims and in the general part of the description, at least with regard to some aspects on the basis of the more specifically explained implementations of the method according to the invention and the more specifically explained structure of the packaging device according to the invention.
[0455] The invention has been described with reference to a preferred embodiment. However, it is conceivable for a person skilled in the art that modifications or changes can be made to the invention without departing from the scope of protection of the following claims.
LIST OF REFERENCE SIGNS
[0456] 10 Packaging unit, bundle [0457] 12 Article [0458] 14 Packaging blank [0459] 16 Upper end face [0460] 18 Main surface (packaging blank) [0461] 20 Article grouping, arrangement, article arrangement [0462] 22 Primary fixing element [0463] 24 Side surface (packaging blank) [0464] 24L Left side surface [0465] 24R Right side surface [0466] 26 Shell surface (article, article grouping) [0467] 28 Strip section [0468] 28-1 Long strip section [0469] 28-k Short strip section [0470] 30 Secondary fixing element [0471] 32 Strapping section [0472] 34 Beverage can, can [0473] 36 Base region, lower base region, can base [0474] 38 Lower end face [0475] 40 Lid region, upper lid region, can lid [0476] 42 First main axis, first horizontal main axis (of the article grouping) [0477] 44 Second main axis, second horizontal main axis (of the article grouping) [0478] 46 Folding region (packaging blank, main surface) [0479] 48 Recess, slot-like recess [0480] 50 Roof-shaped transition [0481] 52 Collar section (packaging blank) [0482] 54 Bonding (strip section) [0483] 56 Handling tool [0484] 58 Base plate [0485] 60 Folding tool [0486] 62 Stripping tool [0487] 64 Lower longitudinal edge (stripping tool) [0488] 66 Flank (stripping tool) [0489] 68 Feed direction [0490] 70 Folding punch, blade-like folding punch [0491] 72 Adjusting lever [0492] 74 Stroke direction [0493] 76 Pivot bracket [0494] 78 Pivot axis [0495] 80 Pivot movement [0496] 82 Gap [0497] 84 Transport module, shuttle [0498] 86 Base plate [0499] 88 Receptacle, shell-type receptacle [0500] 90 Rim, bar-like rim [0501] 92 Separating bar [0502] 94 Separating wing [0503] 96 Limiting bar [0504] 98 Adjusting lever, adjusting pin [0505] 100 Transport aisle [0506] 102 Separating bar [0507] 104 Limiting bar [0508] 106 Centering pin [0509] 108 Receiving hole [0510] 110 Negative pressure gripper, suction gripper [0511] 112 Molded part [0512] 114 Folding tool [0513] 116 Folding fingers [0514] 118 Transverse beam [0515] 120 Endless traction device [0516] 122 Guide wheel [0517] 124 Guide slot [0518] 130 Application head [0519] 132 Application unit [0520] 134 Carrier frame (application head) [0521] 136 Arm section [0522] 138 Suction element [0523] 140 Suction punch [0524] 142 Negative pressure line [0525] 144 Contact plate [0526] 146 Recess, circular recess [0527] 148 Linear motor, linear drive [0528] 150 Lower frame section [0529] 152 Shaping element, knife-like shaping element, blade-shaped shaping element [0530] 154 Folding blade [0531] 156 Recess, slot-like recess [0532] 158 Folding element, lateral folding element [0533] 160 Tool, folding tool [0534] 162 Bevel, ramp-like bevel [0535] 170 Dividing module [0536] 172 Aisle guide [0537] 174 Grouping module [0538] 176 Application module [0539] 178 Strapping module [0540] 180 Strapping head [0541] 182 Cross member [0542] 184 Suspension [0543] 186 Roll [0544] 188 Second handling element, second handling elements [0545] 190 Molded part, deformable molded part, elastically-deformable molded part [0546] 192 Base section [0547] 194 Holder [0548] 196 Tool section [0549] 198 Leg, first leg [0550] 200 Leg, second leg [0551] 202 Shaping element, elastic shaping element [0552] 204 Body [0553] 206 Cavity [0554] 208 Strips, connecting strips [0555] 210 Rail system [0556] 212 Sheet metal holder [0557] 214 Drive motor [0558] 216 Guide pin [0559] 218 Guide slot [0560] 220 Curved section [0561] 222 Mouth region [0562] 230 Transport section [0563] 232 Slider [0564] 234 Magazine [0565] 236 Transport lane [0566] 238 Mass flow [0567] a Opening angle (of the reshaped folding region) [0568] A Distance, horizontal distance [0569] B Distance, vertical distance [0570] C Feed direction [0571] D Actuating force [0572] E Reverse movement, deviating movement [0573] D Pivot movement [0574] G Parallel displacement, transverse displacement [0575] H Deviating movement, deformation movement [0576] TR Transport direction [0577] UR Direction of circulation