FILTER DEVICE, VEHICLE, USE AND METHOD
20240253427 ยท 2024-08-01
Inventors
Cpc classification
B60H2003/065
PERFORMING OPERATIONS; TRANSPORTING
B01D2265/02
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A filter device has a filter element with filter medium body and surrounding frame with opposed lateral faces. A filter housing has opposed wall sections with two engagement counter elements for form fit engagement of an engagement element, respectively. The engagement counter elements are grooves in the wall sections with an insertion section and a blocking section connected to the insertion section and angled thereto. The insertion section permits insertion of the engagement element along a flow direction through the filter element. When mounted, the engagement element is arranged at one of the lateral frame faces, extends away from the filter medium body, and is held in the blocking section. Hold sections are connected to the engagement elements and, when mounted, at least partially engage the filter element. A vehicle with such a filter device and a method for mounting the filter element with engagement elements are provided.
Claims
1. A filter device comprising: a filter element comprising a filter medium body and a frame surrounding the filter medium body, wherein the frame comprises opposed lateral faces; engagement elements; a filter housing comprising two opposed wall sections, wherein the two opposed wall sections each comprise two engagement counter elements; wherein the engagement counter elements each are formed as a groove in the respective wall section and comprise an insertion section and a blocking section, wherein the blocking section is connected to the insertion section and angled in relation to the insertion section, wherein the blocking section is configured to receive with form fit a respective engagement element of the engagement elements, and wherein the insertion section is configured to permit an insertion movement of the respective engagement element substantially along a flow direction through the filter element in a mounted state of the filter element in the filter housing; wherein, in the mounted state of the filter element in the filter housing, the respective engagement element is arranged at one of the opposed lateral faces of the frame, extends away from the filter medium body, and is held in the respective blocking section of the respective engagement counter element; and hold sections connected to the engagement elements and, in the mounted state of the filter element in the filter housing, at least partially engaging the filter element.
2. The filter device according to claim 1, wherein the filter element comprises an inflow side and an outflow side, wherein the hold sections engage the filter element at the inflow side; at the outflow side; or at the inflow side and the outflow side.
3. The filter device according to claim 2, wherein the frame has an inflow side rim and an outflow side rim, wherein the hold sections engage the filter element at the inflow side rim of the frame; at the outflow side rim of the frame; or at the inflow side rim of the frame and the outflow side rim of the frame.
4. The filter device according to claim 1, wherein the two engagement counter elements extend oppositely in the respective wall section.
5. The filter device according to claim 4, wherein the two engagement counter elements each comprise an L shape, wherein a first leg of the L shape is the insertion section and a second leg of the L shape is the blocking section, and wherein the L shapes of the two engagement counter elements are arranged mirror-symmetrically to each other in the respective wall section.
6. The filter device according to claim 4, wherein the blocking sections of the two engagement counter elements face away from each other in the respective wall section and the insertion sections of the two engagement counter elements are arranged parallel to each other in the respective wall section.
7. The filter device according to claim 4, wherein, in an undeformed state of the filter element, a first distance between two of the engagement elements arranged at one of the opposed lateral faces of the frame is larger than a second distance between the insertion sections of the two engagement counter elements of the respective wall section so that, at an end of the insertion movement, said two engagement elements snap into the respective blocking sections.
8. The filter device according to claim 1, wherein the engagement elements are embodied as separate parts.
9. The filter device according to claim 8, wherein the engagement elements are detachably fastenable to the filter element and to the filter housing.
10. The filter device according to claim 1, wherein the engagement elements are fastened to the filter element.
11. The filter device according to claim 1, wherein the respective blocking section comprises a pocket or a through opening in the respective wall section, wherein the respective engagement element engages with form fit the pocket or the through opening in the mounted state of the filter element in the filter housing.
12. The filter device according to claim 1, wherein the opposed lateral faces of the frame each comprise two through openings, wherein the two through openings, in the mounted state of the filter element in the filter housing, are positioned opposite the blocking sections of the engagement counter elements in the opposed wall sections, respectively, wherein, in the mounted state of the filter element in the filter housing, the respective engagement element passes through the respective through opening and engages with form fit the respective blocking section.
13. The filter device according to claim 1, wherein the hold sections are arranged, in the mounted state of the filter element in the filter housing, in a recessed region of the filter medium body, respectively, wherein the recessed region of the filter medium body is accessible from a side from which mounting of the filter element in the filter housing is carried out.
14. The filter device according to claim 13, wherein the hold sections each comprise a cross shape and the engagement elements are arranged at a bottom end of the cross shape, respectively, wherein the cross shape laterally engages a rim of the frame, wherein the rim is arranged at an inflow side and/or at an outflow side of the filter element.
15. The filter device according to claim 14, wherein the cross shape engages the wall sections of the filter housing, respectively.
16. The filter device according to claim 13, wherein the hold sections each comprise a cross shape and the engagement elements are arranged at a bottom end of the cross shape, respectively, wherein the cross shape engages the wall sections of the filter housing, respectively.
17. The filter device according to claim 13, wherein an upper end of the cross shape comprises a grip section for manually mounting the engagement elements arranged thereat.
18. The filter device according to claim 13, wherein two of the hold sections are connected by a connection piece, respectively.
19. The filter device according to claim 18, wherein the connection piece extends parallel or perpendicularly to the opposed lateral faces of the frame in the mounted state of the filter element in the filter housing.
20. The filter device according to claim 1, wherein two of the engagement elements are connected by a connection piece, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091] In the Figures, same or functionally the same elements, if nothing to the contrary is mentioned, are provided with the same reference characters.
DETAILED DESCRIPTION
[0092]
[0093] The filter device 6 comprises a filter housing 7 with an interior filter 8 (presently also filter element) exchangeably arranged therein. The interior filter 8 is illustrated in more detail in
[0094] The filter medium 9 is illustrated in
[0095] The filter medium 9 can have folds 15 which extend typically transversely to the machine direction M. The folded filter medium 9 is also referred to as pleating. The folds 15 can be produced by means of folding along sharp fold edges 16 (also referred to as fold tips) or as a corrugated embodiment of the filter medium 9. A respective fold 15 can be defined by two fold sections 15a which are connected to each other by a corresponding fold edge 16. According to the embodiment, the fold edges 16 face in or opposite to the inflow direction or flow direction, which is indicated in
[0096] Folding in which the folds 15 have a variable height H is possible also. Furthermore, the fold distance between the folds 15 can vary so that the distance A1 is different from the distance A2. The filter medium 9 can be designed to be self-supporting, i.e., the folds are shape-stable for an intended flow therethrough in the filtering operation.
[0097] The filter medium 9 is limited in machine direction M by end folds 17, 18. Transverse thereto, the filter medium 9 is delimited by fold end face edges 19, 20 (also referred to as fold profiles). Fold end face edge means the end face fold surface which extends between neighboring fold edges 16 of a respective fold 15.
[0098] The filter medium 9 can have a rectangular shape in the plan view, i.e., in the plane E of its areal extension. However, also a triangular, pentagonal or polygonal, round or oval shape are conceivable.
[0099] The lateral strips 11, 12 illustrated in
[0100] The filter medium 9 can function as particle filter and filter out particles, in particular dust, suspended solids, or liquid droplets from the intake air 3. In addition, the filter medium 9 can function as an odor filter. For this purpose, it can comprise, for example, a layer of active carbon. The filter medium 9 in general can be designed to absorb or adsorb certain solid, liquid and/or gaseous substances.
[0101] In filtering operation, the filter medium 9, as illustrated in
[0102] In order to ensure a satisfactory sealing action between the raw and clean side RO, RE, a seal can be provided between the interior filter 8 and the filter housing 7. The seal can be integrated into the frame 10, for example. In this case, the frame 10 is formed at least partially of a sealing material. Alternatively, the seal can be provided as an additional part, for example, attached to the frame 10, in particular molded thereto. Such a seal 21 is illustrated in an exemplary fashion and partially in
[0103]
[0104] The filter device 6 comprises a filter housing 7 (
[0105] A filter medium or filter medium body is identified in the Figures by 9. It is surrounded by a surrounding frame 10. The latter is comprised of lateral strips 11, 12 (presently also lateral faces) and head strips 13, 14.
[0106] The filter housing 7 comprises, for example, also a frame 23 which is comprised, for example, of opposed wall sections 24, 25 (
[0107] According to the embodiment, the wall sections 24, 25 are embodied each with two engagement counter elements 28a to 28d (
[0108] The filter housing 7 together with the engagement counter elements 28a to 28d can be manufactured, for example, of plastic material, in particular in an injection molding process.
[0109] The engagement elements 22a to 22d are embodied as studs, for example. In particular, they can be provided, as illustrated in
[0110] The counter engagement elements 28a to 28d can be designed in detail as follows. As explained in the following in an exemplary fashion for the engagement counter element 28a (
[0111] As can be seen in
[0112] The engagement elements 22a to 22d, together with their hold sections 29a to 29d, are presently designed as separate parts, i.e., in the unmounted state (
[0113] For example, two through holes 36 are formed in the lateral strips 11, 12, respectively. After insertion of the filter element 8 into the filter housing 7, the through holes 36 are positioned opposite the through holes 34 in the engagement counter elements 28a, 28b (step S1 of the method illustrated in
[0114] In a further step, the engagement elements 22a to 22d are moved into the recessed regions 30 and from there, from the interior, pushed through the through holes 36 into the through holes 34. Correspondingly, a respective engagement element 22a to 22d is arranged at a respective lateral face 11, 12 and extends away from the filter medium body 9. Since the engagement elements 22a to 22d pass through the through hole 36 as well as the through hole 34, respectively, a form fit connection results between them and the filter housing 7 and the filter element 8 (method step S2 in
[0115] Alternatively, the engagement elements 22a to 22d can be already positioned in the respective through holes 36 prior to the insertion of the filter element 8 into the filter housing 7. Then, the filter element 8, for example, by hand, is bent about an axis 37. The axis 37 extends, for example, perpendicularly to the lateral faces 11, 12. Due to this deformation (not illustrated), the through holes 36, which, in the undeformed state, have a larger distance d relative to each other than the insertion sections 31, move closer together (not illustrated). The distance between them is identified by D in
[0116] Then, the filter element 8 is released so that it can return into its initial state. In doing so, the engagement elements 22a to 22d each move outwardly along the blocking sections 32 and engage finally with form fit the through holes 34, for which purpose pressure is applied onto the engagement elements 22a to 22d from the interior, for example, by hand.
[0117] Advantageously, the hold sections 29a to 29d are accessible from the mounting side, from which the filter element 8 is inserted into the filter housing 7 and which presently corresponds to the raw side RO, and can be moved for demounting the filter element 8 simply by hand inwardly so that the engagement elements 22a to 22d become disengaged from the through holes 34, 36.
[0118]
[0119] In the second embodiment, in contrast to the first embodiment, the hold sections 29a, 29b or 29c, 29d of respective two engagement elements 22a, 22b or 22c, 22d arranged at the same lateral face 11 or 12 are connected by a respective connection piece 38. The connection piece 38 in the mounted state, as shown in
[0120] The connection piece 38 can be designed to be elastic. This applies primarily to the mounting variant in which the engagement elements 22a, 22b or 22c, 22d are guided along the insertion sections 31 of the engagement counter elements 28a to 28d because the distance between the neighboring engagement elements 22a, 22b or 22c, 22d is reduced in this case (compare the above explanations in regard to the distances d and D in connection with
[0121]
[0122] In contrast to the second embodiment according to
[0123] At the left side,
[0124] According to the embodiment, the engagement elements 22a to 22d are embodied in the form of hooks. They are configured to engage with form fit the blocking sections 32 of the engagement counter elements 28a to 28d which are illustrated, for example, in
[0125] The hold section 29a (see the enlarged view in
[0126] In the embodiment according to
[0127] In the embodiment according to
[0128] In contrast thereto,
[0129] In the embodiment according to
[0130] In the embodiment according to
[0131] In the embodiment according to
[0132] In this context,
[0133] Even though the present invention has been explained with the aid of some embodiments, it is not limited thereto but can be modified in many ways. Presently, a does not preclude a plurality.
REFERENCE CHARACTERS
[0134] 1 motor vehicle [0135] 2 air conditioning device [0136] 3 ambient air [0137] 4 air [0138] 5 cabin [0139] 6 filter device [0140] 7 filter housing [0141] 8 interior filter/filter element [0142] 9 filter medium/filter medium body [0143] 10 frame [0144] 11 lateral strip/lateral face [0145] 12 lateral strip/lateral face [0146] 13 head strip [0147] 14 head strip [0148] 15 fold [0149] 15a fold section [0150] 16 fold edge [0151] 17 end fold [0152] 18 end fold [0153] 19 fold end face edge [0154] 20 fold end face edge [0155] 21 seal [0156] 22a to 22d engagement elements [0157] 23 frame [0158] 24 wall section [0159] 25 wall section [0160] 26 wall section [0161] 27 wall section [0162] 28a to 28d engagement counter elements [0163] 29a to 29d hold sections [0164] 30 recessed region [0165] 31 insertion section [0166] 32 blocking section [0167] 33 rim [0168] 34 through hole [0169] 35 symmetry axis [0170] 36 through hole [0171] 37 bending axis [0172] 38 connection piece [0173] 40 set [0174] 41a to 41d stays [0175] 42 rim [0176] 43 tab [0177] A1, A2 distances [0178] D distance [0179] d distance [0180] E plane [0181] F1, F2 surfaces [0182] H, H=height [0183] L flow direction [0184] M machine direction [0185] RO raw side/inflow side [0186] RE clean side/outflow side [0187] S1, S2, S3 method steps