WAFER-TUMBLER CAM LOCKS FOR CABINETS
20220381056 · 2022-12-01
Inventors
Cpc classification
E05B9/086
FIXED CONSTRUCTIONS
International classification
E05B9/08
FIXED CONSTRUCTIONS
Abstract
A cam lock for cabinets adaptable to cabinet drawers and doors of various thicknesses is disclosed. The cam lock includes a cam, a plug, an adapter, and a cylinder housing. The plug has a keyway and tumblers in communication with the keyway. The adapter is configured to couple to the cam and the plug. The cylinder housing is configured to receive the plug and the adapter. The retainer clip is configured to extend through the cylinder housing into registry with the plug after the plug and adapter are inserted into the cylinder to thereby retain both the plug and the adapter in the cylinder housing, whereby installation of the cam lock in the cabinet is simplified.
Claims
1. A method for packaging a cam lock for installation in a cabinet, the method comprising: providing an inventory of cam lock parts, the inventory having: a plurality of cams; a plurality of plugs, each plug having a keyway and a plurality of wafer tumblers in communication with the keyway; a plurality of adapters configured to couple to each of the cams and each of the plugs, each adapter having a different length relative to each other adapter; and a plurality of cylinder housings configured to receive each plug, each cylinder housing having a different length relative to each other cylinder housing, each cylinder housing that is longer than the plugs being configured to receive one of the adapters; determining a first thickness of a first cabinet drawer or door in which a first cam lock is intended to be installed; selecting a first cam from the plurality of cams; selecting a first plug from the plurality of plugs; selecting a first adapter from the plurality of adapters based on the first determined thickness; selecting a first cylinder housing from the plurality of cylinder housings based on the first determined thickness; inserting the first adapter into the first cylinder housing; inserting the first plug into the first cylinder housing; securing the first plug in the first cylinder housing to retain both the first adapter and the first plug in the first cylinder housing; and packaging the first cam, the first plug, the first adapter, and the first cylinder housing into a first packaging while the first plug and the first adapter are disposed in the first cylinder housing to provide a first packaged cam lock, whereby installation of the first packaged cam lock in the first cabinet drawer or door is simplified.
2. The method of claim 1, further comprising: determining a second thickness of a second cabinet drawer or door in which a second cam lock is intended to be installed, the second thickness being greater than the first thickness; selecting a second cam from the plurality of cams; selecting a second plug from the plurality of plugs; selecting a second adapter from the plurality of adapters based on the second determined thickness, the second adapter being longer than the first adapter; selecting a second cylinder housing from the plurality of cylinder housings based on the second determined thickness, the second cylinder housing being longer than the first cylinder housing; inserting the second adapter into the second cylinder housing; inserting the second plug into the second cylinder housing; securing the second plug in the second cylinder housing to retain both the second adapter and the second plug in the second cylinder housing; and packaging the second cam, the second plug, the second adapter, and the second cylinder housing into a second packaging while the second plug and the second adapter are disposed in the second cylinder housing to provide a second packaged cam lock, whereby installation of the second packaged cam lock in the second cabinet drawer or door is simplified.
3. The method of claim 2, wherein inserting the first plug into the first cylinder housing includes inserting the first plug into the first cylinder housing without inserting a key or tool into the keyway of the first plug.
4. The method of claim 3, wherein securing the first plug in the first cylinder housing includes inserting a retainer clip through the first cylinder housing in a direction that is transverse to a longitudinal axis of the first plug so as to register with the first plug in the first cylinder housing, whereby installation of the first packaged cam lock in the first cabinet drawer or door is simplified.
5. The method for claim 4, wherein each plug has an outer surface that defines a plug-housing interface, and each cylinder housing has an inner surface that defines a housing-plug interface, wherein each plug-housing interface and each housing-plug interface cooperatively prevent each plug from being fully received in or rotating in each cylinder housing unless inserted in a predefined orientation relative to each cylinder housing, whereby assembly of the first cam lock is simplified.
6. The method of claim 5, wherein each cylinder housing has a front end portion and a rear end portion, each front end portion of each cylinder housing is configured to prevent each plug from sliding entirely through each cylinder housing, and each rear end portion of each cylinder housing that is longer than the plugs is configured to prevent the adapters from being inserted entirely through the rear end portion, whereby installation of the first packaged cam lock in the first cabinet drawer or door is simplified.
7. The method of claim 6, wherein each plug has a plug-cam interface, and each adapter has a plug-adapter interface and an adapter-cam interface, each plug-adapter interface being configured to couple to each plug-cam interface, each adapter-cam interface being configured to couple to each cam and having a same cross-sectional shape and dimensions as each plug-cam interface, whereby the part count in the inventory is reduced.
8. A method for installing a cam lock in a cabinet, the method comprising: providing a packaged cam lock in a packaging, the packaged cam lock having; a cam; a plug having a keyway and a plurality of wafer tumblers in communication with the keyway; an adapter configured to couple to the cam and the plug; and a cylinder housing configured to receive the plug and the adapter, wherein the plug and the adapter are retained in the cylinder housing while packaged in the manufacturer's or seller's packaging, whereby installation of the cam lock in a cabinet is simplified; unpacking the cam lock from the packaging; without inserting a key into the keyway, inserting the cylinder housing through a hole defined by the cabinet while the plug and the adapter are retained in the cylinder housing; and coupling the cam to the adapter or the plug while the cylinder housing extends through the hole.
9. The method of claim 8, wherein a retainer clip that extends through the cylinder housing in a direction transverse to a longitudinal axis of the plug into registry with the plug in the cylinder housing retains both the adapter and the plug in the cylinder housing, whereby installation of the cam lock in the cabinet is simplified.
10. The method of claim 9, further comprising: after inserting the cylinder housing through the hole defined by the cabinet and before coupling the cam to the adapter or the plug, placing a washer over a rear end portion of the cylinder housing, the washer defining a first hole that is configured to receive the cylinder housing and a second hole that is configured to receive a fastener, the cylinder housing having an outer surface that defines a flat region along a length of the cylinder housing, the first hole of the washer having a flat side that is configured to interface with the flat region, the washer having a spur that is configured to be driven into the cabinet; screwing a nut onto the rear end portion of the cylinder housing to drive the washer toward the hole defined by the cabinet; and driving the fastener through the second hole of the washer and into the cabinet to position a head of the fastener to interfere with rotation of the nut to prevent unscrewing the nut from the rear end portion of the cylinder housing, whereby the cylinder housing is prevented from rotating in the cabinet after installation of the cam lock in the cabinet.
11. The method of claim 10, wherein the plug has an outer surface that defines a plug-housing interface, and the cylinder housing has an inner surface that defines a housing-plug interface, wherein the plug-housing interface and the housing-plug interface cooperatively prevent the plug from rotating in the cylinder housing unless the plug is inserted in a predefined orientation relative to the cylinder housing, whereby assembly of the cam lock is simplified.
12. The method of claim 11, wherein the cylinder housing has a front end portion opposite the rear end portion, the front end portion of the cylinder housing is configured to prevent the plug from sliding entirely through the cylinder housing, and the rear end portion of the cylinder housing is configured to prevent the adapter from being inserted entirely through the rear end portion, whereby installation of the cam lock in the cabinet is simplified.
13. The method of claim 12, wherein the plug has a plug-cam interface, and the adapter has a plug-adapter interface and an adapter-cam interface, the plug-adapter interface being configured to couple to the plug-cam interface, the adapter-cam interface being configured to couple to the cam and having a same cross-sectional shape and dimensions as the plug-cam interface, whereby a part count in a manufacturer's or seller's inventory is reduced.
14. A cam lock for cabinets, the cam lock comprising: a cam; a plug having a keyway and a plurality of wafer tumblers in communication with the keyway; an adapter configured to couple to the cam and the plug; a cylinder housing configured to receive the plug and the adapter, the plug being insertable into and removable from the cylinder housing without inserting a key or tool into the keyway of the plug; and a retainer clip configured to extend through the cylinder housing in a direction transverse to a longitudinal axis of the plug into registry with the plug after the plug and adapter are inserted into the cylinder housing to thereby retain both the plug and the adapter in the cylinder housing, whereby installation of the cam lock in the cabinet is simplified.
15. The cam lock of claim 14, wherein the plug has an outer surface that defines a plug-housing interface, and the cylinder housing has an inner surface that defines a housing-plug interface, wherein the plug-housing interface and the housing-plug interface cooperatively prevent the plug from being fully received in or rotating in the cylinder housing unless the plug is inserted in a predefined orientation relative to the cylinder housing, whereby assembly of the cam lock is simplified.
16. The cam lock of claim 15, further comprising a washer that defines a first hole configured to receive a rear end portion of the cylinder housing and a second hole configured to receive a fastener, the cylinder housing having an outer surface that defines a flat region along a length of the cylinder housing, the first hole of the washer having a flat side that is configured to interface with the flat region, the washer having a spur that is configured to be driven into the cabinet when the washer is placed over the rear end portion of the cylinder housing after inserting the cylinder housing through a hole in the cabinet, the second hole of the washer configured to position a head of a fastener that extends through the second hole so as to interfere with unscrewing a nut from the rear end portion of the cylinder housing, whereby the cylinder housing is prevented from rotating in the cabinet after installation in the cabinet.
17. The cam lock of claim 16, wherein the cylinder housing has a front end portion opposite the rear end portion, the front end portion of the cylinder housing is configured to prevent the plug from sliding entirely through the cylinder housing, and the rear end portion of the cylinder housing is configured to prevent the adapter from being inserted entirely through the rear end portion, whereby installation of the cam lock in the cabinet is simplified.
18. The cam lock of claim 17, wherein the plug has a plug-cam interface, and the adapter has a plug-adapter interface and an adapter-cam interface, the plug-adapter interface being configured to couple to the plug-cam interface, the adapter-cam interface being configured to couple to the cam and having a same cross-sectional shape and dimensions as the plug-cam interface, whereby a part count in a manufacturer's or seller's inventory is reduced.
19. A cam lock for a cabinet, the cam lock comprising: a cam; a plug having a keyway and a plurality of wafer tumblers in communication with the keyway; a means for housing the plug; a means for adapting the plug to a length of the means for housing the plug; and a means for retaining the plug and the means for adapting in the means for housing the plug, whereby installation of the cam lock in the cabinet is simplified.
20. The cam lock of claim 19, wherein the means for retaining is configured to retain itself in the means for housing against a force of gravity regardless of orientation of the means for housing, whereby installation of the cam lock in the cabinet is simplified.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Preferred and alternative examples of the present invention are described in detail below with reference to the following drawings.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
[0040] A wafer-tumbler cam lock in accordance with the principles of the invention is generally indicated at reference number 10 in the various Figures of the attached drawings, wherein numbered elements in the Figures correspond to like numbered elements herein.
[0041] As shown in
[0042] The rear end portion of the plug 12 defines a plug-cam interface 40, as shown in
[0043] As shown in
[0044] The prongs 70, 72 are oriented transverse to each other when no external force is applied to the prongs 70, 72, which contrasts the positional relationships between the holes 44-50 that receive the prongs 70, 72. The central axes of the holes 44, 48 are concentric with the central axes of the holes 46, 50 while the central axes of the holes 46, 50 are concentric with each other. The holes 48, 50 are closer to each other than the distal ends of the prongs 70, 72 when no external force is applied to them. Accordingly, the retainer clip 56 is configured to retain itself against the force of gravity in the housing 14 when inserted through the holes 44, 46, intro registry with the groove 44, and partially through the holes 48, 50 regardless of the orientation of the housing 14 (see
[0045] As shown in
[0046] As shown in
[0047] As shown in
[0048] As shown in
[0049] As best seen in
[0050] As shown in
[0051] The cam lock 10 facilitates enhancing security for cabinets as explained above and also facilitates an improved method of packaging cam locks in a manner that reduces costs and simplifies subsequent installation into cabinets. An inventory of cam lock parts is provided or stored in a warehouse. The inventory includes multiple cams such as the cam 24, multiple plugs such as the plug 12, multiple adapters of different lengths such as the adapter 18 and the adapter 130 shown in
[0052] A packager determines a thickness of a first cabinet drawer or door in which a first cam lock is intended to be installed and, based on the determined thickness, selecting a cylinder housing from the inventory, an adapter from the inventory, and a fastener from the inventory. For example, an employee of the warehouse that stores the inventory of cam lock parts may review an order sheet that lists the cam lock sizes to be packaged, and the employee may select parts for cam locks based on the ordered sizes indicated on the order sheet. As another example, the employee determines that inventory in the warehouse is running low for a given thickness or range of thicknesses for cabinet drawers or doors, and the employee may select parts for cam locks based on such determined thickness for cabinet drawers or doors in which those cam locks are intended to be installed. The packager selects a cam, a plug, and a retainer clip without regard for the determined thickness. For example, for a thin cabinet drawer or door or for an inventory intended for thin cabinet drawers or doors, the packager may select the cylinder housing 134 shown in
[0053] For the short lock 141 shown in
[0054] The packaged cam locks 10, 141, 166 are provided to the installer (for example, cabinet maker or locksmith) while in the packaging. The installer unpacks one of the cam locks 10, 141, 166, and without inserting the key into the keyway 16 of the plug 12, inserts the cylinder housing 14, 132, or 134 through a hole defined by the cabinet drawer or door while the plug 12 and, for the medium and long locks 10, 166, the adapter 18 or 130 are retained in the housing 14, 132, or 134. In some embodiments, the installer screws the nut 84 onto the housing 14, 132, or 134, after placing the washer 88 over the housing 14, 132, or 134. The installer then couples the cam 24 to the plug 12 or the adapter 18 or 130 and secures the cam 24 by screwing the fastener 28, 140, or 164 into the plug 12. The plug 12 and adapter 18 or 130 are configured to permit coupling the cam 24 in multiple orientations such that the plug 12 can be installed in the housing 14, 132, or 134 without prior knowledge of the handing or orientation of the cabinet drawer or door. Accordingly, the method of packaging and the configuration of the lock facilitate reduced part counts in the inventory and simplified installation in cabinets while overcoming the shortcomings of known cam locks.
[0055] The term “transverse” as used herein means a non-parallel orientation and includes but is not limited to a perpendicular orientation. The term “configured” as used herein means an element being one or more of sized, dimensioned, positioned, or oriented to achieve or provide the recited function or result. The term “directly coupled” as used herein means a component that contacts (for example, when bolted) or is welded to another component. The term “indirectly coupled” as used herein means a component that is coupled to one or more other components that are coupled to a second component or one or more further components that are coupled to the second component. The term “coupled” should be understood to disclose both direct and indirect coupling of components or elements that are described as being coupled to each other.
[0056] While the preferred embodiment of the invention has been illustrated and described, as noted above, many changes can be made without departing from the spirit and scope of the invention. For example, each disclosure of an element or component having a feature or characteristic is intended to also disclose the element or component as being devoid of that feature or characteristic, unless the principles of the invention clearly dictate otherwise. Accordingly, the scope of the invention is not limited by the disclosure of the preferred embodiments. Instead, the invention should be determined entirely by reference to the claims that follow. Moreover, each feature, characteristic, element, or component described herein may be implemented in combination with one or more other features, characteristics, elements, or components described herein. For example, one or more of the features, characteristics, or elements of the lock 10 may be implemented in combination with one or more other features, characteristics, or elements described herein. It should also be noted that the claim dependencies or combinations of elements recited in the claims does not reflect an intention to forgo claiming other subject matter disclosed herein. Instead, this disclosure is intended to also disclose the subject matter of any combination of any two or more of the claims, such that subsequent claim sets may recite that any one of the dependent claims depends from any other one or more claims, up to and including all other claims in the alternative (for example, “The method of any one of the preceding or subsequent claims . . . .”). This disclosure is also intended to disclose the subject matter of any one of the dependent claims, as if it was an independent claim, with or without all or a portion of the subject matter of the original independent claim(s) or any other subject matter disclosed herein.