METHOD AND TRACK TAMPING MACHINE FOR TAMPING A TRACK

Abstract

The invention relates to a method for tamping a plurality of sleepers of a track supported in a ballast bed by means of a plurality of tamping units arranged one behind the other on a machine frame of a track tamping machine with tamping tools opposite each other in pairs, with only one sleeper being tamped by means of the respective tamping unit during a tamping process. In this context, a control device for actuating longitudinal actuators is given a sleeper spacing of the sleepers to be tamped, with the tamping units being positioned towards each other in the longitudinal direction of the machine by means of the longitudinal actuators prior to a tamping process in order to adjust the positions of the tamping units to the given sleeper spacing, and with sleepers not arranged directly one behind the other being tamped during the tamping process. Due to the distance of the tamping units from each other in the longitudinal direction of the machine by more than one sleeper spacing respectively, sufficient free space to adjust to different sleeper spacings is available.

Claims

1. A method for tamping a plurality of sleepers of a track supported in a ballast bed by means of a plurality of tamping units arranged one behind the other on a machine frame of a track tamping machine with tamping tools opposite each other in pairs, with only one sleeper being tamped by means of the respective tamping unit during a tamping process, wherein a control device for actuating longitudinal actuators is given a sleeper spacing of the sleepers to be tamped, that, prior to a tamping process, the tamping units are positioned towards each other in the longitudinal direction of the machine by means of the longitudinal actuators in order to adjust the positions of the tamping units to the given sleeper spacing, and that sleepers not arranged directly one behind the other are tamped during the tamping process.

2. The method according to claim 1, wherein progressions of a ballast force acting on the tamping tool over a distance the tamping tool covers are detected during a tamping process for each tamping unit by means of force and/or movement sensors arranged on an associated tamping tool, in order to derive a parameter for compaction control.

3. The method according to claim 1, wherein the positions of the sleepers are detected by means of a sensor device arranged on the track tamping machine and that the sleeper spacing is derived from the detected positions.

4. The method according to claim 1, wherein a track panel formed of sleepers and rails fixed thereon is lifted and laterally lined prior to tamping by means of a lifting and lining unit, and that a vertical position and a horizontal position of the rails are detected by means of a measuring device positioned in front of the tamping unit at the very front.

5. The method according to claim 4, wherein at the beginning of worksite maintenance, only the tamping unit at the very front tamps once so that the track panel is fixed in a lifted vertical position and a lined horizontal position.

6. The method according to claim 5, wherein in the case of three tamping units arranged one behind the other at a distance that is double the sleeper spacing, all three tamping units are moved forward by three sleeper spacings in the direction of work after the first tamping process, that tamping is carried out only with the very front and the middle tamping unit during a second tamping process, that all three tamping units are moved forward again by three sleeper spacings in the direction of work after the second tamping process, and that tamping is carried out with all three tamping units during a third tamping process.

7. The method according to claim 1, wherein, in the case of three tamping units arranged one behind the other at a distance that is double the sleeper spacing, after an initial tamping of sleepers positioned directly one behind the other, all tamping units are moved forward by three sleeper spacings in the direction of work prior to a tamping process, and that tamping is carried out with all three tamping units during a tamping process.

8. The method according to claim 1, wherein for tamping Y-sleepers, one rail is tamped using the tamping unit at the very front, and that the other rail is tamped using the tamping unit positioned behind the very front one.

9. The track tamping machine with a plurality of tamping units arranged one behind the other on a machine frame for the simultaneous tamping of a plurality of sleepers of a track, each tamping unit comprising a tamping tool carrier adjustable in height by means of a height-adjustment drive, with tamping tools opposite each other in pairs being mounted on the tamping tool carrier, which can be set in vibration via drives and can be squeezed towards each other, wherein the machine is adapted to carry out a method according to claim 1 in such a way that the tamping units can be shifted towards each other in the longitudinal direction of the machine by means of longitudinal actuators, and that the longitudinal actuators can be actuated by means of a shared control device in order to position the tamping units at a distance from each other which corresponds to a multiple of a given sleeper spacing.

10. The track tamping machine according to claim 9, wherein each tamping tool comprises a tamping tine at a lower free end which is vertically aligned in a penetration position.

11. The track tamping machine according to claim 9, wherein a main frame supported on running gears is movable on the track, and that the machine frame with the tamping units is arranged so it can be shifted in relation to the main frame in the longitudinal direction of the machine.

12. The track tamping machine according to claim 1, wherein the respective tamping unit is symmetrically constructed with respect to a symmetry plane orthogonal to the longitudinal direction of the machine.

13. The track tamping machine according to claim 1, wherein the tamping units arranged one behind the other are identical in construction.

14. The track tamping machine according to claim 1, wherein each tamping unit comprises a plurality of tamping unit segments arranged next to each other crosswise to the longitudinal direction of the machine, which are attached to a shared carrier device and, in particular, have tamping tool carriers that can be adjusted in height separately.

15. The track tamping machine according to claim 1, wherein one of the tamping units arranged one behind the other is fixed to the machine frame and that the other tamping units are mounted on longitudinal guide rods coupled to the machine frame.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In the following, the invention is explained by way of example with reference to the accompanying figures. The following figures show in schematic illustrations:

[0026] FIG. 1 Track tamping machine with three tamping units

[0027] FIG. 2 Tamping unit for the simultaneous tamping of three sleepers in side view

[0028] FIG. 3 Tamping process with tamping units according to FIG. 2 at a first sleeper spacing

[0029] FIG. 4 Tamping process with tamping units according to FIG. 2 at a second sleeper spacing

[0030] FIG. 5 Tamping process with tamping units according to FIG. 2 at a third sleeper spacing

[0031] FIG. 6 Tamping unit in front view

[0032] FIG. 7 Tamping process with tamping units according to FIG. 2 at the start of work

[0033] FIG. 8 Tamping processes with tamping units according to FIG. 2 in a 3-sleeper mode

[0034] FIG. 9 Tamping process with two tamping units at a first sleeper spacing

[0035] FIG. 10 Tamping process with two tamping units at a second sleeper spacing

[0036] FIG. 11 Tamping process with two tamping units at a third sleeper spacing

[0037] FIG. 12 Tamping processes with two tamping units in a 2-sleeper mode

DESCRIPTION OF THE EMBODIMENTS

[0038] The track tamping machine 1 shown in FIG. 1 is designed for the simultaneous tamping of three sleepers 4 supported in a ballast bed 2 of a track 3. The machine 1 comprises a main frame 6 supported on rail-based running gears 5. A machine frame 8 that can be shifted in the longitudinal direction of the machine 7 is mounted on the main frame 6, on which three tamping units 9 are attached one behind the other. In a simpler variant not shown, the machine 1 comprises only a machine frame 8 supported on rail-based running gears 5. In this, the machine frame 8 is also the main frame.

[0039] A driver's cab 10 and a traction drive 11 are arranged on the main frame 6. Depending on the degree of automation, there is an additional operator's cab 12 behind the tamping units 9. From this cab 12, an operator 13 has a clear view of the tamping units 9 to make adjustments. In addition or as an alternative, a video system 14 is arranged. The positions and working positions of the tamping units 9 are thus displayed in the driver's cab 10 and can be monitored and influenced from there by the operator 13.

[0040] The machine 1 further comprises a lifting and lining unit 15 for lifting and lining the track panel 17 formed of sleepers 4 and rails 16 fixed thereon. A current track position is recorded by means of a measuring system 18. This measuring system 18 comprises a measuring device 19 directly in front of the tamping unit 9 at the very front and, for referencing vis-?-vis the track 3, a measuring device 19 in the front area and the rear area of the machine 1 respectively.

[0041] As seen in a direction of work 20, a sensor device 21 is arranged on the front end of the track maintenance machine 1. This sensor device 21 comprises, for example, a laser rotation scanner 22, a colour camera 23, and several laser line scanners 24. The laser rotation scanner 22 provides a three-dimensional point cloud of the track 3 including its surroundings during forward driving. The laser line scanners 24 are aimed at the rail webs and rail fastenings to cover shadowed areas. The colour camera 23 continuously captures photographic images of the track 3.

[0042] The data captured by means of the sensor device 21 is processed in a computing unit 25 (e.g. computer with data memory). First, a three-dimensional model of the track 3 and its surroundings is calculated from the point cloud and the colour images. By means of object recognition disclosed in AT 518692 A1 of the same applicant, sleepers 4, sleeper cribs, rails 16, and obstacles are identified in the model. A sleeper spacing t of the track section to be maintained is also captured. This is done, for example, on the basis of the detected position of the rail fastenings. In this context, the sleeper spacing t is the distance between the successive sleepers 4 in the longitudinal direction of the track.

[0043] Subsequently, a respective working position of the units 9, 15 is automatically preset for each track point at which a work process is to be carried out. This also applies in particular to a respective distance a of the tamping units 9 from each other in the longitudinal direction of the machine 7. In the example shown, double the sleeper spacing t is given as the distance a. In the driver's cab 10 or in the operator's cab 12, a display device 26 (monitor, touch screen, etc.) is arranged, on which the identified positions of the units 9, 15 are displayed. In addition, operating elements 27 are arranged in the corresponding cab 10, 12. By means of these, an operator 13 can change the working positions of the units 9, 15 before carrying out the work process. When confirmed, the automatically preset working positions are given to a machine control 23 for actuating the units 9, 15.

[0044] In addition to the sensor device 21 and the machine control 23, a sensor and control system of the machine 1 comprises a so-called guiding computer 29. This guiding computer 29 presets a target geometry of the track 3 and correction values derived from it for lateral lining and levelling of the track 3.

[0045] According to the invention, the tamping units 9 are arranged on the machine frame 8 so they can be shifted towards each other in the longitudinal direction of the machine 7. In FIG. 2, for example, three tamping units 9 are arranged on the machine frame 8 by means of a shared carrier 30. The middle tamping unit 9 is fixed to the carrier 30. The front and the rear tamping unit 9 are mounted on guide rods 31 in a longitudinally shiftable manner and can be adjusted in relation to the middle tamping unit 9 by means of longitudinal actuators 32. The longitudinal actuators 32 are actuated by means of a control device 33, which is designed as part of the machine control 28 or as a separate control. The control device 33 is given a current sleeper spacing t in order to position the tamping units 9 towards each other in the longitudinal direction of the machine 7 via the longitudinal actuators 32. The sleeper spacing t is preferably preset automatically by means of the sensor device 21. Alternatively, the longitudinal positions of the tamping units 9 can be adjusted according to the sleeper spacing t by an operator 13.

[0046] Each tamping unit 9 comprises tamping unit segments 34 arranged next to each other in the transverse direction of the track, as shown in FIG. 6. The respective tamping unit segment 34 comprises a tamping tool carrier 36 which is mounted on the associated vertical guides 38 of a tamping unit frame 39, adjustable in height by means of a height-adjustment drive 37. Opposite tamping tools 40 are tiltably mounted on the respective tamping tool carrier 36 in the longitudinal direction of the machine 7.

[0047] In addition, a vibration drive 41 (e.g. eccentric drive) is arranged on the respective tamping tool carrier 36, to which the tamping tools 40 are coupled via squeezing drives 42. In an alternative variant not shown, a hydraulic cylinder is arranged between the tamping tool carrier 36 and the respective tamping tool 40, which is set up both as a vibration drive 41 as well as a squeezing drive 42. A pulsating hydraulic pressure is applied to the hydraulic cylinder to generate vibration. During a squeezing process, the pulsating hydraulic pressure superimposes the squeezing pressure generated by means of the hydraulic cylinder.

[0048] Each tamping tool 40 comprises a pivoting lever 43 with an upper and a lower lever arm. The pivoting lever 43 is mounted on the associated tamping tool carrier 36, with the upper lever arm being connected to the associated squeezing drive 42. Two tamping tines 44 are usually attached to the free lower lever arm.

[0049] FIGS. 3 to 5 show the tamping units 9 according to FIG. 2 when tamping sleepers 4 with different sleeper spacing t. In FIG. 3, the sleeper spacing t is the smallest. Here, the tamping units 9 are moved towards each other in the longitudinal direction of the machine 7 by means of the longitudinal actuators 32. In the process, a symmetry plane of the respective tamping unit 9 in working position is aligned with a symmetry plane of the sleeper 4 to be tamped. In FIG. 4, the tamping units 9 have a correspondingly increased distance a from each other when the sleeper spacing t is increased. FIG. 5 shows the tamping units 9 with the greatest distance a from each other for tamping sleepers 4 with maximum sleeper spacing t.

[0050] A tamping cycle is divided into several phases. In a first phase, the respective tamping unit 9 is positioned above the sleepers 4 to be tamped. Specifically, the tamping tines 44 are positioned above the sleeper cribs located between the sleepers 4. This is done with the machines 1 or the machine frame 8 moving forward and by positioning the tamping units 9 towards each other according to the preset sleeper spacing t. The tamping tools 40 remain in an initial position in which the tamping tines 44 are vertically aligned.

[0051] In a second phase of the tamping cycle, the tamping tool carriers 36 with the tamping tools 40 located thereon are lowered. During this process, the vibrating tamping tines 44 penetrate the ballast bed 2. During a third phase, the tamping tines 44 of the opposite tamping tools 40 are squeezed towards each other. The kinetic energy of the tamping tools 40 is transferred to the ballast grains of the ballast bed 2 by means of tamping tine plates located on the tamping tines 44. The ballast grains start to vibrate and take on a fluid-like state. The result is a denser packing and a rearrangement of the ballast grains below the respective sleeper 4.

[0052] In a fourth phase of the tamping cycle, the tamping tines 44 are returned by means of the squeezing drives 42 and pulled out of the ballast bed 2 by lifting the tamping tool carriers 36. The actual tamping process thus comprises the second, third, and fourth phases of a tamping cycle. As soon as the tamping tines 22 are lifted above the top edge of the sleeper, the tamping units are moved forward in the direction of work 25, and a new tamping cycle begins. For example, the forward movement is adjusted to the current sleeper spacing t by means of a distance measuring device 45 arranged on the track tamping machine 1.

[0053] FIG. 6 shows that two separately lowerable tamping unit segments 34 are assigned to each rail 16 of the track 3. Thus, the respective tamping unit 9 comprises four tamping unit segments 34 arranged next to each other. In this context, it is advantageous if the tamping unit segments 34 of a tamping unit 9 are mounted on a shared carrier device 35 with transverse guides and are coupled with a respective drive for lateral displacement. This means that each tamping unit segment 34 can also be positioned crosswise to the longitudinal direction of the machine 7. This makes it easier to work in tight curves and the turnout area and crossings. Specifically, the respective tamping unit segment 34 can be positioned above each sleeper 4 with a consistent transverse distance from the associated rail 16. In a simplified variant not shown, a combined tamping unit segment 34 with tamping tools 40 on the inside of the rail and tamping tools 40 on the outside of the rail is assigned to each rail 16. For tamping a sleeper 4, tamping unit segments 14 of the same tamping unit 9 arranged next to each other are provided.

[0054] FIG. 7 shows the start of track maintenance with three tamping units 9 according to FIG. 2. At the start of maintenance, the tamping unit 9 at the very front is positioned above the first sleeper 4 to be tamped. Then a tamping process with this tamping unit 9 at the very front takes place. Subsequently, all tamping units 9 are moved forward by three sleeper spacings t (forward path=3.Math.t), and a tamping process takes place with the very front and the middle tamping unit 9. In the final step of the start of maintenance, a forward movement of three sleeper spacings t takes place again. Subsequently, all tamping units 9 are used simultaneously.

[0055] FIG. 8 shows that after the start of maintenance, a gradual forward movement by three sleeper spacings t leads to complete tamping of all sleepers 4 of the track section to be maintained (3-sleeper mode). If the sleeper spacing t changes in the course of track maintenance, the tamping units 9 are adjusted automatically or manually towards each other by means of the longitudinal actuators 32. Otherwise, the described 3-sleeper mode is retained.

[0056] FIGS. 9 to 11 show an arrangement with two tamping units 9 with working positions for different sleeper spacings t. The front tamping unit 9 is fixed on the carrier 30 attached to the machine frame 8. The rear tamping unit 9 is mounted on guide rods 31 and can be adjusted in relation to the front tamping unit 9 in the longitudinal direction of the machine 7 by means of longitudinal actuators 32. Of course, the invention also includes other arrangements which enable the tamping units 9 to be adjusted in the longitudinal direction of the machine 7.

[0057] For example, a tamping unit 9 is directly attached to the machine frame 8. In another variant, all tamping units 9 are mounted on guide rods 31 aligned in the longitudinal direction of the machine 7 so they can be shifted towards each other. In this case, longitudinal shiftability of the machine frame in relation to a main frame may be omitted if the guide rods 31 are of corresponding length. Specifically, the guiding paths must be long enough to allow a shifting of all tamping units 9 by three sleeper spacings t.

[0058] In this variant, a continuous mode of operation of the track tamping machine 1 can also be realised without a so-called satellite. The track tamping machine 1 together with the machine frame 8 is continuously moved forward during a tamping process. At the same time, the tamping units 9 are moved on the guide rods 31 relative to the machine frame 8 against the direction of work 20. The relative movement is controlled by the longitudinal actuators 32 in such a way that the tamping units 9 remain positioned above the respective track maintenance point during a tamping process.

[0059] Another variant provides that the tamping unit segments 34 arranged next to each other of the respective tamping unit 9, can be shifted independently of each other in the longitudinal direction of the machine 7. Each tamping unit segment 34 has its own guide rods 31 and its own longitudinal actuator 32. In this way, the tamping unit segments 34 are adjustable to the longitudinal distances of Y-sleepers.

[0060] FIG. 12 shows track maintenance with two tamping units 9 arranged one behind the other. The distance a of the tamping units 9 from each other corresponds to double the sleeper spacing t as in FIGS. 9 to 11. After each tamping process, the tamping units 9 are moved forward alternately by three sleeper spacings t (forward path=3.Math.t) and by one sleeper spacing t (forward path=t). In this way, all sleepers 4 are tamped in 2-sleeper mode. At the start of maintenance, only one tamping process is carried out with the front tamping unit 9 first, and then a forward movement by three sleeper spacings t takes place as is the case in 3-sleeper mode.