DEVICE AND METHOD FOR DESCALING A WORKPIECE IN MOTION
20190076900 · 2019-03-14
Inventors
- Angela ANTE (Hilchenbach, DE)
- Jan Schroeder (Hilchenbach, DE)
- Jens Marburger (Erndtebrück, DE)
- Wolfgang Fuchs (Hilchenbach, DE)
- Michael Jarchau (Oelde, DE)
Cpc classification
B21B38/00
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0484
PERFORMING OPERATIONS; TRANSPORTING
B05B14/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B13/04
PERFORMING OPERATIONS; TRANSPORTING
B05B14/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device and a method for descaling a workpiece, which is in motion in relation to the device in a movement direction (X). The device (10) comprises a rotor head (14), which is rotatable about an axis of rotation (R), which is inclined diagonally at an angle () with respect to an orthogonal on a surface (20) of the workpiece (12). Furthermore, the device comprises multiple jet nozzles (16), which are attached on the rotor head (14), wherein a liquid (18), in particular water, is dispensable onto the workpiece (12) at an angle of attack () inclined to the surface (20) of the workpiece (12) from the jet nozzles (16). The jet nozzles (16) are fixedly attached on the rotor head (14) such that during rotation of the rotor head (14) about its axis of rotation (R), the spraying direction (S) of the liquid (18) dispensed from the jet nozzles (16), with respect to a projection in a plane parallel to the surface (20) of the workpiece (12), is aligned opposing, i.e., at a spraying angle () of approximately 180, the movement direction (X) of the workpiece (12).
Claims
1. A device (10) for descaling a workpiece (12), preferably a hot rolled stock, in motion in a movement direction (X) in relation to the device (10), comprising at least one rotor head (14) rotatable about an axis of rotation (R), to which multiple jet nozzles (16) are attached, wherein a liquid (18), in particular water, can be dispensed from the jet nozzles (16) onto the workpiece (12) at an angle of attack () inclined with respect to an orthogonal on a surface (20) of the workpiece (12), characterized in that the jet nozzles (16) are attached to the rotor head (14) in such a way that during rotation of the rotor head (14) about its axis of rotation (R), the spraying direction (S) of the liquid (18) dispensed from the jet nozzles (16), with respect to a projection in a plane parallel to the surface (20) of the workpiece (12), is aligned permanently opposed, i.e., at a spraying angle () between 170 and 190, preferably at a spraying angle () of 180, to the movement direction (X) of the workpiece (12) and at the same time the angle of attack () for all jet nozzles (16) remains constant, and a collection unit (22) is provided, which is arranged upstream from the rotor head (14) with respect to the movement direction (X) of the rolled stock in such a way that both the liquid (18) dispensed from the jet nozzles (16), after rebounding from the surface (20) of the workpiece (12), and also the scale removed by means of the liquid (18) from the surface (20) of the workpiece (12) are introducible in a targeted manner into the collection unit (22).
2. The device (10) as claimed in claim 1, characterized in that the majority of the jet nozzles (16) on the rotor head (14) are attached at radial distances (s.sub.1; s.sub.2; s.sub.3) of different amounts to its axis of rotation (R), wherein a greater volume flow ({dot over (V)}.sub.1; {dot over (V)}.sub.2; {dot over (V)}.sub.3) of liquid (18) is dispensable from a jet nozzle (16.1; 16.2; 16.3) which has a greater radial distance to the axis of rotation (R) than in comparison to a jet nozzle which has a smaller radial distance to the axis of rotation (R).
3. The device (10) as claimed in claim 1, characterized in that the rotor head (14) is arranged in relation to the collection unit (22) such that the liquid (18) is dispensed from the jet nozzles (16) exclusively in the direction of the collection unit (22).
4. The device (10) as claimed in claim 1, characterized in that the positioning of the rotor head (14) in relation to the movement direction of the workpiece (12) and the attachment of at least one jet nozzle (16), preferably all jet nozzles (16), to the rotor head (14) are selected such that the spraying direction (S) of the at least one jet nozzle (16), preferably all jet nozzles (16), in which the liquid (18) is dispensed, extends precisely opposing the movement direction (X) in the case of a projection in a plane parallel to the surface (20) of the workpiece (12) and thus the spraying angle () between the spraying direction (S) and the movement direction (X) is precisely 180.
5. The device (10) as claimed in claim 1, characterized in that the collection unit (22) is provided with at least one drainpipe (26), through which the cleaning liquid and removed scale can be discharged from the collection unit (22).
6. The device (10) as claimed in claim 1, characterized in that the collection unit (22) is equipped with a conveyor unit (27), by means of which the removed scale is transportable inside the collection unit (22) in the direction of an opening of the drainpipe (26), preferably the conveyor unit (27) has at least one flushing nozzle (28), from which a fluid is dispensable.
7. The device (10) as claimed in claim 1, characterized in that individual rotors of a rotor module can be depressurized individually and/or in groups to adapt the dispensing of the liquid (18) transversely to the movement direction (X) of the workpiece (16).
8. The device (10) as claimed in claim 1, characterized in that a cover unit (23.2) is arranged between the collection unit (22) and the rotor head (14), which extends from the collection unit (22) up to directly at the rotor head (14) in such a way that a section between the rotor head (14) and an edge of the cover unit (23.2) is passage-free with respect to scale particles.
9. The device (10) as claimed in claim 1, characterized in that the rotor head (14) is inclined with its axis of rotation (R) with respect to an orthogonal on a surface (20) of the workpiece (12) diagonally at an angle (), wherein the jet nozzles (16) are each fixedly attached on the rotor head (14), preferably the jet nozzles (16) are arranged with the longitudinal axes (L) thereof parallel to the axis of rotation (R) of the rotor head (14).
10. A method for descaling a workpiece (12), preferably a hot rolled stock, which is in motion in a movement direction (X) in relation to a device (10) having at least one rotor head (14) rotatable about an axis of rotation (R), on which multiple jet nozzles (16) are attached, wherein a liquid (18), in particular water, is dispensed from the jet nozzles (16), while the rotor head (14) is rotated about its axis of rotation (R), onto the workpiece (12) at an angle of attack () inclined to the surface (20) of the workpiece (12), characterized in that during rotation of the rotor head (14) about its axis of rotation (R), the spraying direction (S) of the liquid (18) dispensed from the jet nozzles (16), with respect to a projection in a plane parallel to the surface (20) of the workpiece (12), is aligned permanently opposed, i.e., at a spraying angle () between 170 and 190, preferably at a spraying angle () of 180, to the movement direction (X) of the workpiece (12) and at the same time the angle of attack () for all jet nozzles (16) remains constant, and both the liquid (18) dispensed from the jet nozzles (16), after rebounding from the surface (20) of the workpiece (12), and also the scale removed by means of the liquid (18) from the surface (20) of the workpiece (12) are introduced in a targeted manner into a collection unit (22).
11. The method as claimed in claim 10, characterized in that the speed at which the at least one rotor head (14) is rotated about its axis of rotation (R) is adapted by means of a control unit (34) to the feed velocity at which the workpiece (12) is in motion in the movement direction (X), preferably the adaptation of the speed of the rotor head (14) to the feed velocity of the workpiece (12) takes place in a targeted manner.
12. The method as claimed in claim 10 or 11, characterized in that volume flows of different amounts of liquid (18) are sprayed out of a plurality of jet nozzles (16) which are attached on the rotor head (14) at radial distances (s.sub.1; s.sub.2; s.sub.3) of different amounts to its axis of rotation (R), wherein a greater volume flow ({dot over (V)}.sub.1; {dot over (V)}.sub.2; {dot over (V)}.sub.3) of liquid (18) is sprayed from a jet nozzle (16.1; 16.2; 16.3) which has a greater radial distance to the axis of rotation (R) than in comparison to a jet nozzle which has a smaller radial distance to the axis of rotation (R).
13. The device (10) as claimed in claim 1, characterized in that a first rotor head arrangement and a second jet nozzle arrangement are provided, wherein the rotor head arrangement is formed in each case from a rotor head pair (29) or from a rotor module pair (31), and the first and second arrangement are arranged in succession and in particular adjoining one another with respect to the movement direction (X) of the workpiece (12), preferably in a normal mode, liquid (18) is only dispensed onto the workpiece (12) from the jet nozzles (16) of the first rotor head arrangement (14.1), wherein in a special mode, the jet nozzles (16) of the second jet nozzle arrangement (14.2) can be switched on or are switched on, and therefore liquid (18) is also dispensed onto the workpiece (12) from the jet nozzles (16) of the second jet nozzle arrangement (14.2), and both rotor head arrangements (14.1, 14.2) are then accordingly used to descale the workpiece (12).
14. The device (10) as claimed in claim 1, characterized in that a scale detection unit (32) arranged downstream of the rotor head (14) with respect to the movement direction (X) of the workpiece (12) and a control unit (34), to which the scale detection unit (32) and the at least one rotor head (14) are connected for signaling, are provided, wherein remaining scale on the surface (20) of the workpiece (12) is detectable or is detected using the scale detection unit (32), wherein the control unit (34) is configured by programming such that the descaling quality of the workpiece (12) is compared to a predetermined target value on the basis of the signals of the scale detection unit (32), and a high-pressure pump unit, which has a fluid connection to the jet nozzles (16) of the rotor head (14), is controlled, preferably regulated, in dependence thereon.
15. The device (10) as claimed in claim 14, characterized in that the jet nozzles (16) of the rotor head arrangement (14.2) which can be switched on are put into operation, specifically into the special mode, in dependence on the signals of the scale detection unit (32).
16. The device (10) as claimed in claim 14, characterized in that a pressure, at which the liquid (18) is sprayed out of the jet nozzles (16), is settable or is set in dependence on the signals of the scale detection unit (32) by means of an actuation of the high-pressure pump unit.
17. The device (10) as claimed in claim 14, characterized in that a distance (A) of the rotor head to the surface (20) of the workpiece (12) is settable or is set, specifically as a function of the signals of the scale detection unit (32).
18. The device (10) as claimed in claim 1, characterized by a rotor head pair (29) or a rotor module pair (31), in which at least one rotor head (14) is arranged in each case above and below the moving workpiece (12), wherein the pressure at which a liquid (18) is dispensed onto the workpiece (12) by the jet nozzles (16) of the rotor head arranged below the workpiece (12) is greater than in the case of the jet nozzles (16) of the rotor head arranged above the workpiece (12).
Description
[0025] In the figures:
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040] Various embodiments of the invention will be described in detail hereafter with reference to
[0041] A device 10 according to the invention is used for descaling a workpiece 12, which is in motion in relation to the device 10 in a movement direction X. The workpiece 12 can be a hot rolled stock, which is moved past the device 10.
[0042] In the embodiment of
[0043] In the embodiment of
[0044] In conjunction with the collection unit 22, a lower baffle plate 23.1 is provided, which is arranged between the rotor head 14 and the collection unit 22 and directly adjoins an open region of the collection unit 22 in this case. The lower baffle plate 23.1 is attached or fastened in this case on the collection unit 22 in such a way that its free end is positioned directly above the workpiece 12 and at the same time encloses an angle (
[0045] The lower baffle plate 23.1 is arranged flatly rising in the direction of the collection unit 22 in accordance with the angle of preferably 30. The lower baffle plate 23.1 therefore fulfills the task of a deflector plate and causes a targeted introduction of the scale and the liquid rebounding from the surface 20 into the collection unit 22.
[0046] In addition, a cover unit in the form of an upper cover plate 23.2 is provided, which extends from the collection unit 22 up to directly at the rotor head 14 and assumes the function of a cover in this case. The distance of an edge of the upper cover plate 23.2, which directly adjoins the rotor head 14, is selected in this case such that the section between the edge of the upper cover plate 23.2 and the rotor head 14 is passage-free with respect to scale particles. In the meaning of the present invention, passage-free means that scale particles, when they have been detached from the surface 20 of the workpiece 12 as a result of the sprayed water, cannot escape between the edge of the upper cover plate 23.2 directly adjoining the rotor head 14 and the rotor head 14. Accordingly, the upper cover plate 23.2 prevents scale or liquid rebounding from the surface 20 of the workpiece 12 from escaping upward to the surroundings. Nonetheless, it is ensured in this case that air can pass through the section between the upper cover plate 23.2 and the rotor head 14, and therefore stagnation pressure does not form below the upper cover plate 23.2 during the operation of the device 10 according to the invention.
[0047] Further relationships for the arrangement of the rotor head 14 and the jet nozzles 16 attached thereon are explained hereafter with reference to
[0048] The jet nozzles 16 are fixedly attached to an end face of the rotor head 14 opposite to the workpiece 12. In this case, the longitudinal axes L of the jet nozzles 16 are aligned parallel to the axis of rotation R of the rotor head 14. Accordingly, the spraying direction S (cf.
[0049] The axis of rotation R is arranged inclined diagonally at an angle (
[0050] The rotor head 14 is designed as vertically adjustable. This means that a distance A, which an intersection point of the axis of rotation R with the end face of the rotor head 14 has to the surface 20 of the workpiece 12 (
[0051]
[0052] According to the examples of
[0053] It is noted separately at this point that the above-explained alignment of the spraying direction S, as shown in the illustrations according to
[0054] With respect to the rotor head 14 according to
[0055] A further embodiment of a device 10 according to the invention is shown in
[0056] The top view of
[0057] Because of the reduced applied quantity of water according to the invention with improved effectiveness at the same time, the degree of soiling of the water with scale residues and/or corresponding solid particles is elevated, and therefore a different design of the collection unit is recommended.
[0058] The introduction of removed scale and liquid rebounding after a contact with the workpiece 12 from its surface 20 into a respective collection unit 22 is assisted as explained above by the lower baffle plate 23.1 rising flatly at the angle and is symbolized in
[0059] Further details of the collection unit 22 result from
[0060] A bottom surface 25 of the collection unit 22 is formed inclined laterally downward in each case. In the illustration of
[0061] The collection unit 22 is connected to a drainpipe 26, for example, at both lateral edges 24. Cleaning liquid and removed scale are discharged from the collection unit 22 through the drainpipe 26 as a result of gravity, for example, into a conveyor trough (not shown), into which the drainpipe 26 opens.
[0062] The discharge of cleaning liquid and scale from the collection unit 22, specifically through the drainpipe 26, can be optimized by a conveyor unit 27, by means of which the cleaning liquid and scale inside the collection unit are conveyed in the direction of an opening of the drainpipe 26 and/or in the direction of the lateral edges 24. For this purpose, the conveyor unit 27 comprises, for example, flushing nozzles 28 (
[0063] Possible embodiments of rotor heads, which can be used, for example, in the embodiment of
[0064]
[0065]
[0066] For the illustration of
[0067] With respect to the embodiments according to
[0068] In the embodiment according to
[0069] In the case of a rotor module 30 according to the embodiment of
[0070] It is advantageous if the individual rotors of a rotor module can be depressurized individually and/or in groups and thus the dispensing of the liquid is adapted to the width of the workpiece.
[0071]
[0072] The different distances of the respective jet nozzles 16.1, 16.2, and 16.3 are respectively identified in
[0073] The relationships just explained with reference to the illustration of
[0074] A scale detection unit 32 can be provided for the invention, which is arranged downstream from a rotor head 14 or a rotor head pair 29 or a rotor module pair, respectively, with respect to the movement direction X of the workpiece 12, wherein reference is made hereafter to a rotor head 14 for simplification, without a restriction being seen therein. In the embodiment of
[0075] The scale detection unit 32 is connected for signaling to a control unit 34 (
[0076] The illustrations of
[0077] Alternatively and notwithstanding the provision of a scale detection unit 32, it is possible for the present invention that a rotor head 14 is connected for signaling to the control unit 34. The speed with which the rotor head 14 is rotated about its axis of rotation R can accordingly also be adapted by means of the control unit 34, for example, in dependence on the feed velocity at which the workpiece is moved past the device 10 in its movement direction X, for example. By means of such an adaptation of the speed for the rotor head 14, in particular to the feed velocity of the workpiece 12 in its movement direction X, an optimum energy introduction for the liquid 18 sprayed onto the surface 20 of the workpiece 12 is achieved, specifically along the movement direction X. Such an optimum adaptation of the speed of the rotor head 14 to the feed velocity of the workpiece 12 is shown in the spraying picture according to
[0078] The invention functions as follows:
[0079] For a desired descaling of the surfaces 20 of a workpiece 12, this workpiece is in motion in relation to the device 10 according to the invention in a movement direction X. For this purpose, rotor heads 14 of the device 10 are preferably provided both on a top side and also on a bottom side of the workpiece 12, according to the embodiment of
[0080] Means (not shown) are provided, by way of which the control unit 34 receives an item of information with respect to the feed velocity of the workpiece 12 in its movement direction X. Based thereon, a desired speed for a rotor head 14 can be set by means of the control unit 34, specifically in adaptation to the feed velocity of the workpiece 12. Such an adaptation is also possible in the running production mode, if variations occur in the feed velocity for the workpiece 12. The control unit 34 can be configured by programming in such a way that such an adaptation of the speed of a rotor head 14 also takes place in a regulated manner.
[0081] On the basis of the signals of the scale detection unit 32, the pressure with which the jet nozzles 16 attached to a rotor head 14 are supplied with the liquid 18 can be set and/or adapted to a predetermined value. This means that the pressure of the liquid 18 provided for the jet nozzles 16 is set just high enough, for example, that a sufficient descaling quality is achieved, which can then be monitored by means of the scale detection unit 32. In this way, a savings of the quantity of water and energy is possible. In contrast, if it should be recognized by the control unit 34, on the basis of the signals generated by the scale detection unit 32, that the descaling quality falls below a defined setpoint value, this can be compensated for by a suitable pressure increase, by switching on a pump and/or by switching on an additional descaling unit, for example, in the form of a rotor head pair 29 or a rotor module pair 31. Such an operating sequence according to the present invention is also illustrated in the flow chart of
[0082] Additionally and/or alternatively, the change of the impact pressure can be performed by a vertical adjustment of the rotor head arrangement. This vertical adjustment is symbolized in
[0083] To carry out the present invention, it is advisable in the production of the device 10 according to the invention to select the inclination of the rotor head (cf. angle in
[0084] Finally, it is to be noted that a rotor head 14.3 according to the illustration of
[0085] In the rotor head 14.3 according to
[0086] In the rotor head 14.4 according to
[0087] It is apparent that the rotor heads 14.3 and/or 14.4 can also be used like a rotor head pair 29 and/or like a rotor module pair 31 according to the illustrations in
[0088] If the rotor heads 14.3 and 14.4 are used, the same spraying direction S can be achieved for the sprayed liquid 18 as shown in the illustration of
[0089] It is possible, for example, that the rotor head shown in
[0090] Moreover, it is to be noted that the rotor heads 14.3 and 14.4 according to
LIST OF REFERENCE SIGNS
[0091] 10 device [0092] 12 workpiece [0093] 14 rotor head [0094] 16 jet nozzle [0095] 16.1 jet nozzle [0096] 16.2 jet nozzle [0097] 16.3 jet nozzle [0098] 18 liquid [0099] 20 surface [0100] 22 collection direction [0101] 23.1 cover unit [0102] 23.2 cover unit [0103] 26 drainpipe [0104] 27 conveyor unit [0105] 28 flushing nozzle [0106] 29 rotor head pair [0107] 31 rotor module pair [0108] 32 scale detection unit [0109] angle of attack [0110] spraying angle [0111] angle [0112] L longitudinal axis [0113] R axis of rotation [0114] S spraying direction [0115] V.sub.1 volume flow [0116] V.sub.2 volume flow [0117] V.sub.3 volume flow [0118] X movement direction