Breathable ergonomic shoe insole

Abstract

A breathable ergonomic insole for use with a high-heeled shoe includes: an upper layer; an insole body; a plurality of raised support structures, including front, central, and rear support structures; a plurality of perforation assemblies, each comprising a plurality of perforation apertures; front and rear grip patterns; a central grip pattern comprising a plurality of hexagonal indentations, for which a subset is penetrated by a corresponding perforation assembly.

Claims

1. An insole, comprising: a) an insole body; and b) a plurality of raised support structures, comprising: a front support structure, which is mounted on a front portion of a top surface of the insole body; and a central support structure, which is mounted on an inner central portion of the top surface of the insole body.

2. The insole of claim 1, wherein the front support structure is raised up to 3-5 mm above the top surface of the insole body; wherein the central support structure is raised up to 2-4 mm above the top surface of the insole body; and wherein a maximal height of the front support structure is 0.5-2 mm higher than a maximal height of the central support structure.

3. The insole of claim 1, wherein the front support structure comprises: a highest point line, which is a lateral contour line of a constant maximal height of the front support structure, wherein the highest point line is rearward concave.

4. The insole of claim 3, wherein a maximal section line of the highest point line is configured with an outward angle of at least 5 degrees, whereby the highest point line is configured to provide forward outward pressure support.

5. The insole of claim 1, wherein the front support structure is kidney-shaped with a shape of an elongated oval, which is indented at a rear side; wherein the elongated oval is oriented with an outward angle of at least 5 degrees between a longitudinal centerline of the elongated oval and a lateral line of the insole.

6. The insole of claim 2, wherein the plurality of raised support structures further comprises: a rear support structure, which is mounted on a rear portion of the top surface of the insole body.

7. The insole of claim 6, wherein the rear support structure is raised up to 2-4 mm above the top surface of the insole body and wherein the front support structure is 0.5-2 mm higher than each of the central support structure and the rear support structure.

8. The insole of claim 1, wherein the insole body further comprises: a plurality of perforation assemblies, which are positioned to an outer side of the central support structure, and below the central support structure, such that the perforation assemblies are not covered by a support structure; wherein each perforation assembly in the plurality of perforation assemblies comprises at least one perforation aperture, which penetrates through the insole body from a top surface of the insole body to a bottom surface of the insole body.

9. The insole of claim 8, wherein each perforation assembly in the plurality of perforation assemblies comprises: a plurality of perforation apertures, which each penetrate through the insole body from a top surface of the insole body to a bottom surface of the insole body.

10. The insole of claim 9, wherein the perforation apertures are equidistantly positioned.

11. The insole of claim 9, wherein a bottom of the insole body further comprises: a central grip pattern, which is positioned on a central portion of a bottom of the insole body; wherein the central grip pattern comprises: a plurality of indentations, which each comprises a bottom surface; wherein the bottom surface of a subset of the indentations is penetrated by a corresponding plurality of perforation apertures of a corresponding perforation assembly in the plurality of perforation assemblies.

12. The insole of claim 11, wherein each indentation in the plurality of indentations is configured as a hexagonal indentation.

13. The insole of claim 11, wherein the bottom of the insole body further comprises: a) a front grip pattern, which is positioned on a front portion of the bottom of the insole body; and b) a rear grip pattern, which is positioned on a rear portion of the bottom of the insole body.

14. An insole, comprising: a) an insole body; and b) at least one raised support structures, comprising: a front support structure, which is mounted on a front portion of a top surface of the insole body; wherein the front support structure is kidney-shaped with a shape of an elongated oval, which is indented at a rear side; wherein the elongated oval is oriented with an outward angle between a longitudinal centerline of the elongated oval and a lateral line of the insole of at least 5 degrees.

15. The insole of claim 14, wherein the front support structure comprises: a highest point line, which is a lateral contour line of a constant maximal height of the front support structure, wherein the highest point line is rearward concave.

16. The insole of claim 15, wherein a maximal section line of the highest point line is configured with an outward angle of at least 5 degrees, whereby the highest point line is configured to provide forward outward pressure support.

17. The insole of claim 14, wherein the insole body further comprises: a plurality of perforation assemblies, which are positioned below the front support structure, such that the perforation assemblies are not covered by a support structure; wherein each perforation assembly in the plurality of perforation assemblies comprises at least one perforation aperture, which penetrates through the insole body from a top surface of the insole body to a bottom surface of the insole body.

18. The insole of claim 17, wherein each perforation assembly in the plurality of perforation assemblies comprises: a plurality of perforation apertures, which each penetrate through the insole body from a top surface of the insole body to a bottom surface of the insole body.

19. An insole, comprising: an insole body; wherein the insole body further comprises: a plurality of perforation assemblies; wherein each perforation assembly in the plurality of perforation assemblies comprises at least one perforation aperture, which penetrates through the insole body from a top surface of the insole body to a bottom surface of the insole body.

20. The insole of claim 19, wherein each perforation assembly in the plurality of perforation assemblies comprises: a plurality of perforation apertures, which each penetrate through the insole body from a top surface of the insole body to a bottom surface of the insole body.

21. The insole of claim 20, wherein a bottom of the insole body further comprises: a central grip pattern, which is positioned on a central portion of a bottom of the insole body; wherein the central grip pattern comprises: a plurality of indentations, which each comprises a bottom surface; wherein the bottom surface of a subset of the indentations is penetrated by a corresponding plurality of perforation apertures of a corresponding perforation assembly in the plurality of perforation assemblies.

22. The insole of claim 21, wherein each indentation in the plurality of indentations is configured as a hexagonal indentation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0022] FIG. 1A is a top view of an insole system, according to an embodiment of the invention.

[0023] FIG. 1B is a top view of an insole, according to an embodiment of the invention.

[0024] FIG. 1C is a side view of an insole, according to an embodiment of the invention.

[0025] FIG. 1D is a top rear perspective view of an insole, according to an embodiment of the invention.

[0026] FIG. 1E is a top rear perspective view of a portion of an insole, according to an embodiment of the invention.

[0027] FIG. 1F is a front view of an insole, according to an embodiment of the invention.

[0028] FIG. 1G is a front view of an insole, according to an embodiment of the invention.

[0029] FIG. 2A is a bottom view of an insole system, according to an embodiment of the invention.

[0030] FIG. 2B is a bottom view of a portion of an insole, according to an embodiment of the invention.

[0031] FIG. 2C is a bottom front perspective view of an insole, according to an embodiment of the invention.

[0032] FIG. 2D is a bottom front perspective view of a portion of an insole, according to an embodiment of the invention.

DETAILED DESCRIPTION

[0033] Before describing the invention in detail, it should be observed that the present invention resides primarily in a novel and non-obvious combination of elements and process steps. So as not to obscure the disclosure with details that will readily be apparent to those skilled in the art, certain conventional elements and steps have been presented with lesser detail, while the drawings and specification describe in greater detail other elements and steps pertinent to understanding the invention.

[0034] The following embodiments are not intended to define limits as to the structure or method of the invention, but only to provide exemplary constructions. The embodiments are permissive rather than mandatory and illustrative rather than exhaustive.

[0035] In the following, we describe the structure of an embodiment of an insole system 100 with reference to FIG. 1A, in such manner that like reference numerals refer to like components throughout; a convention that we shall employ for the remainder of this specification.

[0036] In an embodiment, as shown in FIG. 1A an insole system 100 can include: [0037] a) a left insole 102a; and [0038] b) a right insole 102b; [0039] wherein each insole 102a, 102b of the left and right insoles 102a, 102b is adapted for use with high-heeled footwear.

[0040] In an embodiment, as shown in FIGS. 1A— 1E, an insole 102a, 102b can include: [0041] a) an insole body 112a, 112b; and [0042] b) a plurality of raised support structures 122a, 122b, 124a, 124b, 126a, 126b, which can include: [0043] i. a front support structure 122a, 122b, which is mounted on a front portion of a top surface of the insole body 112a, 112b, such that the front support structure 122a, 122b provides Metatarsalgia support; [0044] wherein the front support structure 122a, 122b can be raised up to 4 mm or in a range up to 3-5 mm above the top surface of the insole body 112a, 112b; [0045] ii. a central support structure 124a, 124b, which is mounted on an inner central portion of the top surface of the insole body 112a, 112b, wherein the central support structure 124a, 124b can be elongated and curve along on inner side of the top surface of the insole body 112a, 112b, such that the central support structure 124a, 124b provides medial arch support for a foot positioned on the insole; [0046] wherein the central support structure can be raised up to 3 mm or in a range up to 2-4 mm above the top surface of the insole body 112a, 112b; [0047] iii. a rear support structure 126a, 126b, which is mounted on a rear portion of the top surface of the insole body 112, 114, such that the rear support structure 126a, 126b provides heel support for a foot positioned on the insole; [0048] wherein the rear support structure 126a, 126b can be raised up to 3 mm or in a range up to 2-4 mm above the top surface of the insole body 112a, 112b; [0049] wherein the front support structure 122a, 122b can be raised 1 mm or in a range of 0.5-2 mm higher than each of the central support structure 124a, 124b and the rear support structure 126a, 126b, thereby providing increased support particularly when the insole is used with high-heeled shoes.

[0050] In a related embodiment, as shown in FIGS. 1A and 1B, the front support structure 122a, 122b can further include: [0051] a) a highest point line 123a, 123b, which is a lateral contour line of a constant maximal height of the front support structure 122a, 122b, wherein the highest point line 123a, 123b is rearward concave, such that the highest point line 123a, 123b is configured to provide forward pressure 172 support for a ball of a sole of a foot positioned on the insole 102a, 102b. The highest point line 123a, 123b, 123c is thus a lateral ridge of the front support structure 122a, 122b, 122c of the insole 102a, 102b, 102c, which can have constant maximal height, as shown in FIG. 1F, or a variable curved height up to a maximum height, as shown in FIG. 1G.

[0052] In a further related embodiment, as shown in FIG. 1B, a maximal section line 325 (from a first end to a second end) of the highest point line 123a, 123b can be configured with an outward angle 327 of at least 5 degrees, such that the highest point line 123a, 123b is configured to provide forward outward pressure 174 support for a ball of a sole of a foot positioned on the insole 102a, 102b. Thereby the forward outward pressure 174 support in combination with the relatively higher front support structure 122a, 122b provides further increased support, particularly when the insole is used with high-heeled shoes.

[0053] In another related embodiment, the insole body 112a, 112b can further include a plurality of perforation assemblies 130, which are positioned to an outer side of the central support structure 124a, 124b, below the front support structure 122a, 122b, and below the central support structure 124a, 124b, between the central support structure 124a, 124b and the rear support structure 126a, 126b, such that the perforation assemblies 130 are not covered by a support structure 122a, 122b, 124a, 124b, 126a, 126b, wherein each perforation assembly 130 in the plurality of perforation assemblies 130 can include: [0054] a) at least one or a plurality of perforation apertures 132, which each penetrates through the insole body 112a, 112b from a top surface of the insole body 112a, 112b to a bottom surface of the insole body 112a, 112b; [0055] wherein the perforation apertures 132 can be equidistantly and uniformly positioned in a circle or polygon pattern, such as a hexagonal pattern, as shown in FIGS. 2A, 2B, 2C and 2D, wherein the plurality of perforation apertures 132 can be 8 perforation apertures 132 arranged in a hexagonal pattern, whereby the perforation apertures 132 provide improved ventilation of a sole of a foot resting on the insole.

[0056] In a related embodiment, as shown in FIGS. 2A, 2B, and 2C a bottom of the insole body 112a, 112b can further include: [0057] a) a front grip pattern 222a, 222b, which is positioned on a front portion of the bottom of the insole body 112a, 112b; [0058] b) a central grip pattern 224a, 224b, which is positioned on a central portion of the bottom of the insole body 112a, 112b; and [0059] c) a rear grip pattern 226a, 226b, which is positioned on a rear portion of the bottom of the insole body 112a, 112b.

[0060] In a related embodiment, as shown in FIGS. 2A and 2B, the front grip pattern 222a, 222b and the rear grip pattern 226a, 226b can be configured with an anti-slip pattern, such as a lateral zig-zag pattern.

[0061] In a related embodiment, the central grip pattern 224a, 224b can include: [0062] a) a plurality of indentations 240, which can be polygonal, wherein each indentation 240 can be configured as a hexagonal indentation 240 with a flat bottom surface 242; [0063] wherein the flat bottom surface of a subset of the polygonal indentations 240 is penetrated by a corresponding plurality of perforation apertures 132 of a corresponding perforation assembly 130 in the plurality of perforation assemblies 130. Whereby the hexagonal indentations allow an optimal grip while allowing space for the perforation apertures 132 to provide improved ventilation of a sole of a foot resting on the insole. The perforations can be made with a conventional industrial needle capable of producing perforations less than 0.5 mm.

[0064] In a related embodiment, as shown in FIG. 1B, an insole 102a, 102b can be configured with dimensions wherein: [0065] a) A length 340 of the insole 102a, 102b can be 20 cm or in a range of 16-24 cm, or more; [0066] b) a front width 352 of the insole 102a, 102b can be 5.5 cm or in a range of 3-10 cm, or more; and [0067] c) a rear width 354 of the insole 102a, 102b can be 3.5 cm or in a range of 2-6 cm, or more.

[0068] In a related embodiment, as shown in FIGS. 1A and 1B, the front support structure 122a, 122b can be substantially kidney-shaped, i.e. having the general shape of an elongated oval, which is indented at a rear side, wherein the elongated oval can be oriented with an outward angle 337 (between a longitudinal centerline 335 of the elongated oval and a lateral line 332 of the insole 102a, 102b) of at least 5 degrees, thereby providing improved forward outward pressure 174 support for a ball of a sole of a foot positioned on the insole 102a, 102b, particularly when the insole is used with high-heeled shoes; and wherein: [0069] a) a lateral distance 342 between a front edge of an inner portion of the front support structure 122a, 122b and a rear edge of an outer portion of the front support structure 122a, 122b can be substantially 7 cm, or in a range of 5-9 cm; and [0070] b) a lateral distance 344 between a rear edge of an inner portion of the front support structure 122a, 122b and a rear edge of an outer portion of the front support structure 122a, 122b can be substantially 2 cm, or in a range of 1-4 cm.

[0071] In a related embodiment, the rear support structure 126a, 126b can be shaped as a longitudinally oriented elongated oval with a length 346 of substantially 6 cm or in a range of 4-8 cm, or more.

[0072] In a related embodiment, the raised support structures 122a, 122b, 124a, 124b, 126a, 126b can be made from a natural or synthetic rubber material, which can include medical grade silica gel or a gel made of a thermoplastic elastomer, wherein the raised support structures 122a, 122b, 124a, 124b, 126a, 126b can be configured with a hardness of 10-15 A°, as measured in Shore durometer Type A unit of measure.

[0073] In an embodiment, the insole 102a, 102b can be designed to accommodate a plurality of functional goals, including: [0074] a) Uniform pressure distribution; [0075] b) Highly washable; [0076] c) Comfortable; [0077] d) Anti-slip; [0078] e) Low-cost manufacturing; [0079] f) Light-weight; [0080] g) Thin/slim form factor that is flexible/bendable; [0081] h) Breathable, ventilating construction; and [0082] i) Hypoallergenic.

[0083] In an embodiment, the insole 102a, 102b can further include: [0084] a) an upper layer 160a, 160b, which can be positioned on top of the insole body 112a, 112b, wherein the upper layer can be made from a textile material, such that the perforation apertures 132 penetrate through the upper layer; [0085] wherein the textile material can be a recyclable worsted velvet wool or LYCRA COOLMAX™, a polyester based woven fabric with low GSM (<100). These fiber types are breathable and do not accumulate sweat, and hence are suitable for all seasons. The Top textile layer 160a, 160b and the insole body 112a, 112b can be bonded together using thermal bonding technique with or without use of a resin.

[0086] In related embodiments, the gel used for the raised support structures 122a, 122b, 124a, 124b, 126a, 126b can be solvent free and can include a resin and a curing agent. The gel can for example be a soft silicon rubber, which is platinum-cured with platinum chromite and has isotropic elasticity properties, such that applied load/pressure is evenly distributed in all directions. The gel can be configured with physical properties wherein: [0087] a) The hardness is 10-15 A°; [0088] b) Tensile strength (kgf/cm2)=25-30; [0089] c) Tear strength (KN/m)≥10; and [0090] d) Elongation (%)≥400.

[0091] In other related embodiments, the insole body 112a, 112b with anti-slip patterns can be made from medical grade silicone with anti-slip ripple. The ripple pattern (node and crest pattern) offers a high coefficient of friction, which is enhanced by the use of silicone.

[0092] In other related embodiments, the central grip pattern 224a, 224b is configured to provide a high degree of breathability. The perforations 132 allow heat and sweat to through and keep the foot at room temperature/ambient temperature. The textile layer 160a, 160b with honey comb perforated structure enhance the thermo-physiological comfort.

[0093] Here has thus been described a multitude of embodiments of the insole system 100, the insole 102a, 102b, and methods related thereto, which can be employed in numerous modes of usage.

[0094] The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention, which fall within the true spirit and scope of the invention.

[0095] Many such alternative configurations are readily apparent and should be considered fully included in this specification and the claims appended hereto. Accordingly, since numerous modifications and variations will readily occur to those skilled in the art, the invention is not limited to the exact construction and operation illustrated and described, and thus, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.