Methods and systems for controlling an electrical load
10231319 ยท 2019-03-12
Assignee
Inventors
- Venkatesh Chitta (Center Valley, PA)
- Russell L. MacAdam (Coopersburg, PA, US)
- Matthew R. Zartman (Bethlehem, PA, US)
Cpc classification
International classification
H05B41/298
ELECTRICITY
Abstract
An electronic dimming ballast or light emitting diode (LED) driver for driving a gas discharge lamp or LED lamp may be operable to control the lamp to avoid flickering and flashing of the lamp during low temperature or low mercury conditions. Such a ballast or driver may include a control circuit that is operable to adjust the intensity of the lamp. Adjusting the intensity of the lamp may include decreasing the intensity of the lamp. The control circuit may be operable to stop adjustment of the intensity of the lamp if a magnitude of the lamp voltage across the lamp is greater than an upper threshold, and subsequently begin to adjust the intensity of the lamp when the lamp voltage across the lamp is less than a lower threshold. Subsequently beginning to adjust the intensity of the lamp may include subsequently decreasing the intensity of the lamp.
Claims
1. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising: a load current measurement circuit configured to generate a load current feedback signal representative of a magnitude of a load current conducted through the electrical load; a load voltage measurement circuit configured to generate a load voltage feedback signal representative of a magnitude of a load voltage produced across the electrical load; a control circuit configured to: determine the magnitude of the load current conducted through the electrical load from the load current feedback signal; adjust the magnitude of the load current conducted through the electrical load in response to the load voltage feedback signal; determine the magnitude of a load voltage produced across the electrical load from the load voltage feedback signal; limit adjustment of the magnitude of the load current conducted when the magnitude of the load voltage is greater than a first threshold; and subsequently begin to adjust the magnitude of the load current when the magnitude of the load voltage is less than a second threshold.
2. The load control device of claim 1, further comprising: a load control circuit configured to control the magnitude of the load current conducted through the electrical load.
3. The load control device of claim 2, wherein the load control circuit comprises an inverter circuit configured to generate a high-frequency alternating-current (AC) voltage.
4. The load control device of claim 3, wherein the load control circuit comprises a resonant tank circuit configured to couple a high-frequency AC voltage to the electrical load.
5. The load control device of claim 1, wherein the control circuit is configured to decrease the magnitude of the load current, limit adjustment of the magnitude of the load current when the magnitude of the load voltage is greater than the first threshold, and subsequently decrease the magnitude of the load current when the magnitude of the load voltage is less than the second threshold.
6. The load control device of claim 5, wherein the electrical load comprises a gas discharge lamp and the load control device comprises an electronic dimming ballast.
7. The load control device of claim 1, wherein the control circuit is configured to increase the magnitude of the load current, limit adjustment of the magnitude of the load current when the magnitude of the load voltage is greater than the first threshold, and subsequently increase the magnitude of the load current when the magnitude of the load voltage is less than the second threshold.
8. The load control device of claim 7, wherein the electrical load comprises an LED light source and the load control device comprises an LED driver.
9. The load control device of claim 1, wherein the control circuit is configured to stop adjustment of a magnitude of the load current when the magnitude of the load voltage is greater than the first threshold.
10. The load control device of claim 1, wherein the control circuit is further configured to infer a temperature of the electrical load using the load voltage.
11. The load control device of claim 1, wherein the load current and the load voltage are measured internally to the load control device.
12. A method for controlling an amount of power delivered to an electrical load, the method comprising: adjusting a magnitude of a load current conducted through the electrical load; measuring a magnitude of a load voltage produced across the electrical load, the load voltage dependent on a temperature of the electrical load; limiting the adjustment of the magnitude of the load current conducted through the electrical load when the magnitude of the load voltage is greater than a first threshold; and subsequently beginning to adjust the magnitude of the load current conducted through the electrical load when the magnitude of the load voltage is less than a second threshold.
13. The method of claim 12, wherein adjusting the magnitude of a load current comprises decreasing the magnitude of the load current; and wherein subsequently beginning to adjust the magnitude of the load current comprises subsequently decreasing the magnitude of the load current when the magnitude of the load voltage is less than the second threshold.
14. The method of claim 13, wherein the electrical load comprises a gas discharge lamp.
15. The method of claim 12, wherein adjusting the magnitude of a load current comprises increasing the magnitude of the load current; and wherein subsequently beginning to adjust the magnitude of the load current comprises subsequently increasing the magnitude of the load current when the magnitude of the load voltage is less than the second threshold.
16. The method of claim 15, wherein the electrical load comprises an LED light source.
17. The method of claim 12, further comprising: determining the temperature of the electrical load using the load voltage.
18. The method of claim 12, wherein limiting the adjustment of the magnitude of the load current further comprises stopping the adjustment of the magnitude of the load current when the magnitude of the load voltage is greater than the first threshold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9)
(10) The ballast 300 may include a control circuit 360 for controlling a present intensity L.sub.PRES of the lamp 306 to a target intensity L.sub.TARGET between a low-end (e.g., minimum) intensity L.sub.LE (e.g., 1%) and a high-end (e.g., maximum) intensity L.sub.HE (e.g., 100%). The control circuit 360 may include a microprocessor, a microcontroller, a programmable logic device (PLD), an application specific integrated circuit (ASIC), or any suitable type of controller or control circuit. The control circuit 360 may be coupled to the inverter circuit 346 and provide a drive control signal V.sub.DRIVE to the inverter circuit for controlling the magnitude of a lamp voltage V.sub.L generated across the lamp 306 and a lamp current I.sub.L conducted through the lamp. The present intensity L.sub.PRES of the lamp 306 may be proportional to the magnitude of the lamp current I.sub.L that is presently being conducted through the lamp. The control circuit 360 may be operable to turn the lamp 306 on and off, and adjust (e.g., dim) the present intensity L.sub.PRES of the lamp. The control circuit 360 may receive a lamp current feedback signal V.sub.FB-IL, which may be generated by a lamp current measurement circuit 370 and is representative of the magnitude of the lamp current I.sub.L. The control circuit 360 may execute a current control routine to adjust the present intensity L.sub.PRES of the lamp 306 by controlling the magnitude of the lamp current I.sub.L supplied to (e.g., and conducted through) the lamp.
(11) The control circuit 360 may receive a lamp voltage feedback signal V.sub.FB-VL, which may be generated by a lamp voltage measurement circuit 372, and is representative of the magnitude of the lamp voltage V.sub.L. The control circuit 360 may infer a lamp temperature T.sub.L of the fluorescent lamp 306 from the magnitude of the lamp voltage V.sub.L. Since the lamp voltage V.sub.L may depend on the lamp temperature T.sub.L of the fluorescent lamp 306, the lamp voltage feedback signal V.sub.FB-VL generated by the lamp voltage measurement circuit 372 may be representative of the lamp temperature T.sub.L of the fluorescent lamp 306. The ballast 300 may include a power supply 362, which may receive the bus voltage V.sub.BUS and generate a DC supply voltage V.sub.CC (e.g., approximately five volts) for powering the control circuit 360 and other low-voltage circuitry of the ballast.
(12) The ballast 300 may include a phase-control circuit 390 for receiving a phase-control voltage V.sub.PC (e.g., a forward or reverse phase-control signal) from a standard phase-control dimmer (not shown). The control circuit 360 may be coupled to the phase-control circuit 390, such that the control circuit 360 may be operable to determine the target intensity L.sub.TARGET and a corresponding target lamp current I.sub.TARGET for the lamp 306 from the phase-control voltage V.sub.PC. The ballast 300 may include a communication circuit 392, which may be coupled to the control circuit 360 and allows the ballast to communicate (e.g., transmit and receive digital messages) with the other control devices on a communication link (not shown), e.g., a wired communication link or a wireless communication link, such as a radio-frequency (RF) or an infrared (IR) communication link. Examples of ballasts having communication circuits are described in greater detail in commonly-assigned U.S. Pat. No. 7,489,090, issued Feb. 10, 2009, entitled ELECTRONIC BALLAST HAVING ADAPTIVE FREQUENCY SHIFTING; U.S. Pat. No. 7,528,554, issued May 5, 2009, entitled ELECTRONIC BALLAST HAVING A BOOST CONVERTER WITH AN IMPROVED RANGE OF OUTPUT POWER; and U.S. Pat. No. 7,764,479, issued Jul. 27, 2010, entitled COMMUNICATION CIRCUIT FOR A DIGITAL ELECTRONIC DIMMING BALLAST, the entire disclosures of which are hereby incorporated by reference. The ballasts 312 may be two-wire ballasts operable to receive power and communication (e.g., digital messages) via two power lines from the digital ballast controller 310, for example, as described in greater detail in U.S. patent application Ser. No. 13/359,722, filed Jan. 27, 2012, entitled DIGITAL LOAD CONTROL SYSTEM PROVIDING POWER AND COMMUNICATION VIA EXISTING POWER WIRING, the entire disclosure of which is hereby incorporated by reference.
(13) As disclosed herein, the control circuit 360 may use a current-control lockout procedure to control the present intensity L.sub.PRES of the fluorescent lamp 306 (e.g., via the lamp current I.sub.L that may be conducted through the lamp) throughout the operation of a ballast 300. Cold lamps and/or lamps with low mercury concentration may require high (e.g., extremely high) voltages at low currents to operate. For example, cold lamps and/or lamps with low mercury concentration may require twice as much voltage (e.g., approximately 360 volts) to operate at low currents than lamps operating under normal conditions at low currents, which may require, for example, approximately 180 volts. Therefore, lamps that are cold and/or have low mercury concentration may require higher voltages to operate at lower intensity levels (e.g., which correspond to lower operating currents). Potential issues relating to operating lamps at high voltages are described herein (e.g., flickering). The current-control lockout procedure disclosed herein may deter the ballast 300 from operating the lamp 306 at high voltages by controlling the present intensity L.sub.PRES of the lamp 306 (e.g., via the lamp current I.sub.L that is conducted through the lamp). As the lamp 306 heats up and/or more mercury is released, the lamp voltage V.sub.L required for operation at low-end intensities may drop. As the magnitude of the lamp voltage V.sub.L required for operation at low-end is reduced, the current-control lockout procedure may allow the lamp 306 to reach its actual low-end intensity or current level. The current-control lockout procedure described herein may be incorporated into an electronic dimming ballast, such as via a control circuit as described in connection with
(14) The control circuit 360 may compare the magnitude of the lamp voltage V.sub.L to an upper voltage threshold V.sub.TH-UP and a lower voltage threshold V.sub.TH-LOW. The upper voltage threshold V.sub.TH-UP may represent an upper limit of the lamp voltage V.sub.L below which the lamp 306 exhibits consistent and desired performance. For example, if the lamp voltage V.sub.L exceeds the upper voltage threshold V.sub.TH-UP, the lamp 306 may flicker or otherwise exhibit less than ideal performance. The lower voltage threshold V.sub.TH-LOW may represent a guideline that may be used to determine when the magnitude of the lamp voltage V.sub.L is sufficiently low that dimming of the lamp 306 may occur without hampering the desired performance of the lamp. The upper voltage threshold V.sub.TH-UP and the lower voltage threshold V.sub.TH-LOW may be fixed or adjustable. The upper voltage threshold V.sub.TH-UP and the lower voltage threshold V.sub.TH-LOW may be configured specifically for the ballast 300 and/or type of lamp being controlled. If the magnitude of the lamp voltage V.sub.L exceeds the upper voltage threshold V.sub.TH-UP, the control circuit 360 may be operable to lockout the current control routine to freeze (e.g., stop adjustment of) the lamp current I.sub.L until the lamp 306 warms up and the magnitude of the lamp voltage drops below the lower voltage threshold V.sub.TH-LOW, after which the control circuit may begin to adjust the lamp current I.sub.L once again.
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(16) At 1022, if the magnitude of the lamp voltage V.sub.L is equal to or exceeds the upper voltage threshold V.sub.TH-UP (e.g., at lamp current level 1012), then the control circuit 360 may stop adjusting the lamp current I.sub.L and maintain the magnitude of the lamp current constant for a period of time. As the lamp 306 heats up and/or more mercury is released, the I-V curve may begin to flatten out (e.g., as shown by the progression from I-V curve 1002, to I-V curve 1004, to I-V curve 1006, to I-V curve 1008, to I-V curve 1010). After a period of time while the lamp current I.sub.L is maintained constant, the I-V curve may begin to flatten out and/or reach its characteristic shape, for example, by leveling out from the I-V curve 1002 to the I-V curve 1004. If the I-V curve adjusts such that the magnitude of the lamp voltage V.sub.L drops below the lower voltage threshold V.sub.TH-LOW, the control circuit 360 may once again begin decreasing the lamp current I.sub.L towards the target lamp current I.sub.TARGET (e.g., at 1023 as shown in
(17) If the magnitude of the lamp voltage V.sub.L overshoots the upper voltage threshold V.sub.TH-UP as the magnitude of the lamp current I.sub.L is decreasing (e.g., at 1022 in
(18) At 1024, if the magnitude of the lamp voltage V.sub.L meets or exceeds the upper voltage threshold V.sub.TH-UP again, then the control circuit 360 may freeze the target intensity L.sub.TARGET of the lamp 306 for a period of time (e.g., as shown at current level 1014) and/or may increase the magnitude of the lamp current I.sub.L at a predetermined rate or by a predetermined amount if there is an overshoot of the lamp voltage V.sub.L. This may be a similar process as described above when the lamp current I.sub.L reached current level 1012. For example, the current-control lockout procedure may freeze adjustment of the lamp current I.sub.L and/or may increase the lamp current I.sub.L until the magnitude of the lamp voltage V.sub.L is below the upper voltage threshold V.sub.TH-UP.
(19) At 1025, if the magnitude of the lamp voltage V.sub.L drops below the lower voltage threshold V.sub.TH-LOW, then the control circuit 360 may once again begin decreasing the magnitude of the lamp current I.sub.L at the second rate or a third rate that is slower than the second rate. At this point, the I-V curve 1006 may not have settled to its characteristic shape, for example, as represented by I-V curve 1010 in
(20) Although the scenario of
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(22) After the lamp 306 strikes at time t.sub.1, for example as shown in
(23) The magnitude of the lamp voltage V.sub.L may be checked (e.g., periodically checked) to determine if the magnitude of the lamp voltage V.sub.L meets or exceeds the upper voltage threshold V.sub.TH-UP. If at any time (e.g., during a dimming procedure) the magnitude of the lamp voltage V.sub.L meets or exceeds the upper voltage threshold V.sub.TH-UP, the control circuit 360 may operate to freeze adjustments of the lamp current I.sub.L until the magnitude of the lamp voltage drops below the lower voltage threshold V.sub.TH-LOW. For example, when the lamp 306 is first struck at time t.sub.1 as shown in
(24) If the magnitude of the lamp voltage V.sub.L drops below the lower voltage threshold V.sub.TH-LOW, the control circuit 360 may decrease the present intensity L.sub.PRES of the lamp 306 at the second fade rate (e.g., the post-lockout rate) as shown at time t3 in
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(26) The current-control lockout procedure 600 may run in concert with the current control routine that controls the present intensity L.sub.PRES of the lamp 306 to a desired intensity level (e.g., target intensity L.sub.TARGET). For example, when the present intensity L.sub.PRES of the lamp 306 is adjusted (e.g., dimmed) to a low-end intensity L.sub.LE (e.g., at or near the minimum intensity of the lamp), the current control routine may cause the present intensity L.sub.PRES of the lamp to be decreased. The present intensity L.sub.PRES of the lamp 306 may be decreased by controlling (e.g., decreasing) the lamp current I.sub.L conducted through the lamp. The desired lamp level may be set by the user. In response, the current control routine may control the present intensity L.sub.PRES of the lamp 306 to the desired intensity level by adjusting the magnitude of the lamp current I.sub.L being conducted through the lamp. For example, when the lamp 306 is first struck (e.g., when the lamp is cold) and the desired lamp level is relatively low (e.g., below 15%), the current control routine may decrease the present intensity I.sub.PRES of the lamp at a relatively slow fade rate, for example, a fade rate equivalent to approximately a 30 second fade from 15% lamp current to 5% lamp current. Such a fade rate may be utilized because it may be slow enough that a human observer may not be able to notice that the lamp is actively dimming.
(27) At 604, the control circuit 360 may sample (e.g., periodically sample) the lamp voltage feedback signal V.sub.FB-VL. For example, as described herein, the lamp voltage feedback signal V.sub.FB-VL may be representative of the lamp voltage (V.sub.L) and accordingly the lamp temperature T.sub.L of the lamp 306. At 606, the control circuit 360 may determine if the current control routine is presently locked, for example, by determining whether a LOCKOUT flag is set. For example, the adjustment of the lamp current I.sub.L by the current control routine may be stopped, and the LOCKOUT flag (e.g., a software variable, memory location, or the like) may indicate and/or cause the adjustment of the lamp current to stop.
(28) If the LOCKOUT flag is not set, at 608, the control circuit 360 may determine (e.g., periodically determine) whether or not the magnitude of the lamp voltage V.sub.L is at or above the upper voltage threshold (V.sub.TH-UP). The control circuit 360 may sample the lamp voltage feedback signal V.sub.FB-VL and determine whether or not the magnitude of the lamp voltage V.sub.L is at or above the upper voltage threshold V.sub.TH-UP, for example, on a periodic basis or a substantially continuous basis.
(29) If the magnitude of the lamp voltage V.sub.L is less than the upper voltage threshold V.sub.TH-UP, then the control circuit 360, at 610, may set the LOCKOUT Flag. Setting the LOCKOUT flag may effectively stop the current control routine from adjusting the lamp current I.sub.L. If the magnitude of the lamp voltage V.sub.L is not less than the upper voltage threshold V.sub.TH-UP, then the current-control lockout procedure 600 may end. The current-control lockout procedure may run again at the next period (e.g., in 104 sec), for example, as mentioned above. This decision point, at 608, and the corresponding action, at 610, may insure that the magnitude of the lamp voltage V.sub.L does not exceed the upper threshold voltage V.sub.TH-UP, for example, as illustrated at 1022 and 1024 in
(30) When the LOCKOUT Flag is set, the control circuit 360 may determine, at 612, whether the magnitude of the lamp voltage V.sub.L is less than a lower voltage threshold V.sub.TH-UP. If the magnitude of the lamp voltage V.sub.L is not less than a lower voltage threshold V.sub.TH-UP, the current-control lockout procedure 600 may end. The current-control lockout procedure 600 may run again at the next period, for example, as mentioned above. If the magnitude of the lamp voltage V.sub.L is less than a lower voltage threshold V.sub.TH-LOW, the LOCKOUT Flag may be cleared, at 614. This may, in effect, allow the control current routine begin adjusting the magnitude of the lamp current I.sub.L to control the magnitude of the lamp to the desired intensity level. For example, subsequent to stopping adjustment of the present intensity L.sub.PRES of the lamp 306, the control circuit 360 may begin to adjust the present intensity L.sub.PRES when the magnitude of the lamp voltage V.sub.L crosses the second threshold (e.g., the lower voltage threshold V.sub.L-T/H). This subsequent adjustment, which may be a restarting of the current control routine, may correspond to 1023 and 1025 in the example illustrated in
(31) The current control routine may adjust the present intensity L.sub.PRES of the lamp 306 to the desired intensity level at one or more fade rates. These fade rates may determine how quickly the control loop drives the lamp to the desired intensity level. This process 600 may have two fade rates, for example, a pre-lockout fade rate and a post-lockout fade rate. Typically, the post-lockout fade rate may be slower than the pre-lockout fade rate. At about the time the LOCKOUT Flag is cleared, at 614, the operable fade rate may be the post-lockout fade rate. This action may be consistent with the two fade rates illustrated in
(32)
(33) It should be understood that the current-control lockout procedures disclosed herein have been described in connection with electronic dimming ballasts and fluorescent lamps for illustrative purposes only. The processes described herein may be applied in other types of load control devices, such as, for example, light-emitting diode (LED) drivers for controlling LED light sources, as well as load control devices for controlling other types of high-efficacy light sources. In LED drivers, the lamp voltage across the LED light source may increase (e.g., increase drastically) when the LED light source is cold and the lamp current conducted through the LED light source is increasing. In this sense, the V-I curve for the LED light source may be generally flipped on the vertical axis and similarly shaped as those shown for ballasts in
(34) A procedure, for example, may include adjusting the magnitude of a first operating characteristic of the electrical load and measuring the magnitude of a second operating characteristic of the electrical load. The second operating characteristic may be different than the first operating characteristic. For example, the first operating characteristic may include a load current conducted through the load, and the second operation the second operating characteristic may include a load voltage produced across the load.
(35) If the magnitude of the second operating characteristic crosses a first threshold, adjustment of the magnitude of the first operating characteristic may be stopped. When the second operating characteristic crosses a second threshold, adjustment of the magnitude of the first operating characteristic may subsequently begin (e.g., restart following the stopping).
(36) For gas discharge lamps, for example, the adjustment of the magnitude of the first operating characteristic may include decreasing the magnitude of the load current conducted through the load. Similarly, the subsequent beginning adjustment may include subsequently decreasing the magnitude of the load current.
(37) For LED light sources, for example, the adjustment of the magnitude of the first operating characteristic may include increasing the magnitude of the load current conducted through the load. Similarly, the subsequent beginning adjustment may include subsequently increasing the magnitude of the load current.