Hydrostatic displacement unit with reduced hysteresis
10227996 · 2019-03-12
Assignee
Inventors
Cpc classification
F15B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a displacement unit (1) of a hydraulic machine, for which the hysteresis is reduced. For this purpose, in the control spool (3) and/or at the control spool (3) a mass body (16) and a spring (17) are arranged, which are excited to resonance vibrations. The vibrations are self-excited and sustained by a partial flow rate of the hydraulic fluid which is modulated periodically. The high frequent vibrations are transmitted over the spring (17) onto the associated control spool (3), thereby reducing the friction and hence the hysteresis.
Claims
1. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein the oscillation exciter is integrated into the control spool.
2. The displacement unit according to claim 1, wherein, the excitation forces are generatable by hydraulic, pneumatic, mechanic, electric or magnetic means.
3. The displacement unit according to claim 1, wherein the oscillation exciter comprises a mass body movable in a cavity, and a spring, wherein the mass body is excitable mechanically, electrically, hydraulically, magnetically or pneumatically to vibrations, which are transmittable to the control spool mechanically or hydraulically.
4. The displacement unit according to claim 1, wherein a hydraulic fluid from a pressure supply of the displacement unit serves for the creation and sustainment of the excitation forces.
5. The displacement unit according to claim 1, wherein the oscillation exciter is self-excited.
6. The displacement unit according to claim 1, wherein the valve oscillations created by the oscillation exciter act in axial direction onto the control spool.
7. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein the oscillation exciter is coupled with a movable element of the position feedback unit.
8. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein hydraulic fluid from the control pressure supply of the servo displacement unit under control pressure generated by the displacement unit serves for the creation and sustainment of the excitation forces.
9. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein hydraulic fluid under pressure from an external hydraulic control signal generator serves for the creation and sustainment of the excitation forces.
10. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; wherein the oscillation exciter comprises a mass body movable in a cavity, and a spring, wherein the mass body is excitable mechanically, electrically, hydraulically, magnetically or pneumatically to vibrations, which are transmittable to the control spool mechanically or hydraulically; and wherein the mass body is force-locked connected via the spring to the control spool and wherein during operation the mass body opens and closes fluid channels arranged within the walls of the cavity in an oscillating manner.
11. The displacement unit according to claim 10, wherein the fluid channels are leading from a region under control pressure or servo pressure to a region of the displacement unit under a low pressure.
12. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein the displacement unit is designed for the adjustment of the conveying direction of the hydraulic machine in two directions, and wherein for each conveying direction an oscillation exciter is associated, and wherein just one of the two oscillations exciters can be activated.
13. A displacement unit of a hydraulic machine for the stepless adjustment of the displacement volume, having a control valve by means of which hydraulic fluid under control pressure can be guided to a hydraulic servo displacement unit, wherein, caused by an actuator or by a direct set pressure signal, a displacement of a control spool arranged slidable in the control valve sets the height of the control pressure, which can be guided to the servo displacement unit for displacing a displacement element, wherein, the displacement unit comprises an oscillation exciter which can be set into vibrations by means of excitation forces which are independent from the force of the actuator, wherein the oscillation exciter is arranged directly at the control spool or at a position feedback unit which is mechanically coupled to the control spool such that the vibrations are transmittable to the control spool; and wherein in that the oscillation exciter comprises a plunger and a bushing arranged on the plunger, which are arranged longitudinally movable relative to each other and relative to the control spool in the longitudinal bore.
14. A control spool for a displacement unit of a hydraulic machine with an oscillation exciter which can be set into oscillations by excitation forces and which is arranged directly at the control spool such that the oscillations are transmittable to the control spool; and wherein the oscillation exciter is integrated in a cavity of the control spool.
15. The control spool according to claim 14, wherein the oscillation exciter is self-excited.
16. The control spool according to claim 15, wherein the oscillations created by the oscillation exciter act in axial direction onto the control spool.
17. A control spool for a displacement unit of a hydraulic machine with an oscillation exciter which can be set into oscillations by excitation forces and which is arranged directly at the control spool such that the oscillations are transmittable to the control spool; and wherein the oscillation exciter comprises a mass body arranged movable in a cavity of the control spool, and a spring, wherein the mass body is excitable mechanically, electrically, hydraulically, magnetically or pneumatically to oscillations, which are transmittable to the control spool mechanically or hydraulically.
18. The control spool according to claim 17, wherein the mass body is force-locked connected via the spring to the control spool, and wherein by means of the movements of the mass body fluid channels arranged in the walls of the cavity can be opened or closed periodically.
19. A control spool for a displacement unit of a hydraulic machine with an oscillation exciter which can be set into oscillations by excitation forces and which is arranged directly at the control spool such that the oscillations are transmittable to the control spool; and wherein the oscillation exciter comprises a plunger and a bushing arranged on the plunger, which are arranged in the control spool longitudinally movable relative to each other and to the control spool arranged in a longitudinal bore.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in more detail in the following with the help of embodiments which are depicted in the Figures. It is shown in:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12)
(13) According to the invention the control spools 3 are operatively connected mechanically with an oscillation exciter as vibration unit 8. This vibration unit 8 is provided for bringing the control spools 3 in longitudinal oscillations, i.e. in oscillations parallel to its direction of movement within the control cylinders 4. Hereby, the hysteresis in the responding behavior of the control unit 2 is eliminated nearly completely, at least reduced significantly. The vibration unit 8 is configured exemplarily as a resonance oscillator having a mass body 16 and a spring 17, which are arranged in a cavity 15, and which are mounted movable in the longitudinal direction of the control spool 3 (see
(14) It shall be understood that instead of the vibration unit 8 shown in
(15)
(16) With the description of the following Figures all reference numerals for indicating the same constructive features are remained. Here, it is to be annotated for ensuring clarity single parts or elements are indicated with only one reference numeral even though if they are shown several times. In
(17) From the longitudinal channel 18 two cross bores 19 and 19a are branched off, which leads to an outer side of mass body 16. The chamber 36 can be connected via the cross bores 19 and 19a as well as via longitudinal bore 18 with lines 34 and 35 hydraulically, wherein the line 34 comes from the charge pump 31 and the line 35 leads to tank 50. The lines 34 and 35 are arranged spaced from each other in the chamber such that by the displacement of the mass body 16 in cavity 15 always only one of both lines 34, 35 overlaps with one of the cross bores 19, 19a.
(18) The way of function of vibration unit 8 is as follows: In the actual state shown in
(19) The kind of vibration unit 8 described above is self-excited as the pressure fluid supplied via line 34 leads to the motion of mass body 16 to the right. Thereby its motions are powered until a stationary state is reached, which is sustained by the interplay of supply and discharge of pressure fluid to and from chamber 36.
(20) In
(21) At the front faces of the control spool 3, which is shown in
(22) In another preferred embodiment of the invention the vibration unit 8 is arranged in control spool 3. The vibration unit 8 comprises a spring 17 and a mass body 16 arranged in a cavity 15 of control spool 3. The mass body 16, the spring 17 and the control spool 3 are force-locked connected to each other and, hence, form a construction which is capable to oscillate. The mass body 16 is guided slidably in cavity 15 such that it can oscillate freely apart from the damping caused by the hydraulic fluid surrounding it. Further details of the exemplarily described control spool 3 with integrated vibration unit 8 are shown in
(23)
(24) In a cavity 15 of the control spool 3 an inventive vibration unit 8 is arranged which, for instance, consists of a mass body 16 and a spring 17. A discharge bore 14 in the control spool 3 leads out of cavity 15 to a discharge outlet 24 under tank pressure, for instance. A cavity 15 is closed on the opposite side with a cross wall 22. The mass body 16 comprises a longitudinal channel 18, which crosses the same in direction of the longitudinal axis 13 of control spool 3. From longitudinal channel 18 a continuing cross bore 19 branches off which enters in a supply bore 21 in control spool 3. This supply bore 21 formed in the wall of cavity 15 of control spool 3 leads to the area of the fluid channel 7 respectively to a ring groove 10 communicating with the same. Thereby, the supply bore 21 is arranged such that it can be aligned at least partially or time partially with ring channel 23 and cross bore 19 in the mass body 16, this is determined in each case by the actual position of the mass body 16 in the cavity 15. The discharge bore 14, the longitudinal channel 18 with cross bore 19 and the supply bore 21 form altogether a fluid channel, which leads from the supply fluid channel 7 via the ring groove 10 to the low pressure channel 24.
(25) The way of operation of the integrated vibration unit 8 shown exemplarily, is as follows: The hydraulic fluid under charge pressure coming from the supply channel 7 acts via the supply bore 21 in control spool 3 and via the cross bore 19 in mass body 16 onto the front face 26 of mass body 16 in cavity 15, and causes a displacement of mass body 16 against the force of spring 17 such that the overlap between the cross bore 19 and the supply bore 21 diminishes. Via the longitudinal channel 18 in mass body 16 and the discharge bore 14 in control spool 3, the pressure in chamber 36 can be relieved, whereby the hydraulic force on the mass body 16 decreases. If the hydraulic force on mass body 16 have been lowered to a value lower as the spring force of spring 17, the spring 17 moves the mass body 16 again in direction to the distal end of control spool 3. Hereby the overlap of cross bore 19 with supply bore 21 increases until the mass body 16 abuts at the cross wall 22, for example. Subsequently, the pressure in chamber 36 increases again and the mass body 16 is displaced again in direction to spring 17 if the hydraulic force on its front face 26 is high enough. This again causes the closure of the passage from supply bore 21 to cross bore 19 whereupon the pressure in cavity 15 decreases and the spring 17 moves the mass body 16 again towards the cross wall 22. This procedure is repeated periodically, which leads to the sustainment of the generated oscillation. Hereby, losses due to friction and damping due to the viscosity of the hydraulic fluid as well as due to the forces acting on the control spool 3 are compensated such that the oscillations are running in general with constant amplitude, once they have started. This procedure shows as well that the oscillation of the mass body 16 is self-excited.
(26) The oscillating mass body 16 is connected via the spring 17 with the control spool 3 in a force-locked manner. The oscillation forces of the mass body 16 are transmitted via the cross wall 22 or the bottom surface 37 of cavity 15 onto the control spool 3 such that the same oscillates also in the tact of the high frequent oscillation of mass body 16. This oscillation superimposes the slower motion of the control spool 3, which acts under the influence of the control forces effected by the actuators 5. These oscillations of the control spool leads to a reduction of the fiction forces, for instance, with the control cylinder wall, as hereby at least the initial friction is eliminated, and hence, the sought reduction of the hysteresis is achieved. For the person with skills in the relevant art it can be seen that hydraulic forces which cause in the above given embodiment an oscillation of the mass body can be, correspondingly, in an analogous way also electric, mechanic, pneumatic or magnetical forces. Here, the working principal of a house door bell driven by means of a relay serves as a figurative example.
(27)
(28) The vibration unit 8 is arranged in a longitudinal bore 51 of control spool 3. The vibration unit 8 comprises a plunger 52 on which a bushing 53 is guided movable longitudinally. The bushing 53, however slidable, abuts sealed with its end regions 67 at the inner wall of longitudinal bore 51. The displacement range of bushing 53 is limited with regard to plunger 52 by stoppers, for example, in form of wire rings 54 which are arranged in the end regions of plunger 52.
(29) From bottom 52 of longitudinal bore 51 a channel 56 leads via a dynamic pressure orifice 57 to the discharge outlet 58, which conducts hydraulic fluid to the not shown tank 50 of the hydraulic machine 27. At the opening of the channel 56 in bottom 55 of the longitudinal bore 51, a seat 59 is formed which, in interaction with the plunger 52, closes the channel 56; this is shown in
(30) The outer walls of bushing 53 comprise a region 68 in the section between the two end regions 67 having a smaller diameter. In the proximity of the end regions 67, cross bores 69 are formed in bushing 53, from which oil supply orifices 70 lead to cavities 71 which are formed on both sides of bushing 53 in the longitudinal bore 51. A cross bore 72 in control spool 3 connects with region 68 with ring groove 10 arranged in the control cylinder 4, for feeding hydraulic fluid under charge pressure such that pressure fluid supplied via the fluid channel 7 can reach the cavity 71 via the oil supply orifice 70.
(31) In
(32) The working principle of the vibration unit 8 according to this embodiment is as follows: In the state shown in
(33) This alternating opening and closing of the channels 56 and 61 leading to tank 50 caused by the motion of bushing 53 and taking along plunger 52 results in a periodical inversion of the direction of the motion. Hereby, the abutment of the plunger on the respective seat 59 or 36 exerts an impulse on the control spool 3, which, hence, is excited to a forced vibration. The oscillation is self-excited as the displacement of the plunger 52 and the bushing 53 can be excited by feeding pressure fluid to supply channel 7. The frequency of the generated oscillation can be set by the dimensioning of the single components of the vibration unit 8. Hereby, the height of the charge pressure, the mass of the plunger and the bushing, and its dimensioning as well as their cross sections and lengths of the participating channels and orifices as well as the viscosity of the hydraulic fluid are influencing variables.
(34)
(35) In the state of the vibration unit 8 shown in
(36) This motion state is shown in
(37) In the state of oscillation shown in
(38) The state shown in
(39) The self-excitation of the oscillation and the determination of its frequency is done in the same way as with the embodiments described before.
(40) While the present disclosure has been illustrated and described with respect to a particular embodiment thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.