Magnetocaloric cascade and method for fabricating a magnetocaloric cascade
10229775 ยท 2019-03-12
Assignee
Inventors
- Florian SCHARF (Frankfurt, DE)
- Markus SCHWIND (Madison, WI, US)
- David VAN ASTEN (Utrecht, NL)
- Steven Alan JACOBS (Madison, WI, US)
Cpc classification
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A magnetocaloric cascade contains a sequence of magnetocaloric material layers having different Curie temperatures T.sub.C, wherein the magnetocaloric material layers include a cold-side outer layer, a hot-side outer layer and at least three inner layers between the cold-side outer layer and the hot-side outer layer, and each pair of next neighboring magnetocaloric layers of the magnetocaloric cascade has a respective Curie-temperature difference amount T.sub.C between their respective Curie temperatures, wherein the hot-side outer layer or the cold-side outer layer or both the hot-side and cold-side outer layer exhibits a larger ratio mS.sub.max/T.sub.C in comparison with any of the inner layers, m denoting the mass of the respective magnetocaloric material layer and S.sub.max denoting a maximum amount of isothermal magnetic entropy change achievable in a magnetic phase transition of the respective magnetocaloric material layer.
Claims
1. A magnetocaloric cascade, comprising: a sequence of magnetocaloric material layers having different Curie temperatures T.sub.C, wherein the magnetocaloric material layers include a cold-side outer layer, a hot-side outer layer and at least three inner layers between the cold-side outer layer and the hot-side outer layer, and each pair of next neighboring magnetocaloric layers of the magnetocaloric cascade has a respective Curie-temperature difference amount T.sub.C between their respective Curie temperatures, and wherein the hot-side outer layer or the cold-side outer layer or both the hot-side and cold-side outer layer exhibits a larger ratio mS.sub.max/T.sub.C in comparison with any of the inner layers, m denoting the mass of the respective magnetocaloric material layer and S.sub.max denoting a maximum amount of isothermal magnetic entropy change achievable in a magnetic phase transition of the respective magnetocaloric material layer.
2. The magnetocaloric cascade of claim 1, wherein the hot-side outer layer or the cold-side outer layer exhibits an amount of the ratio mS.sub.max/T.sub.C that is at least 1% larger in comparison with any of the inner layers.
3. The magnetocaloric cascade of claim 1, wherein one of the hot-side and cold-side outer layers has a higher amount of the ratio mS.sub.max/T.sub.C than the other, and wherein the other of the hot-side and cold-side outer layers has a higher amount of the ratio mS.sub.max/T.sub.C than any of inner layers.
4. The magnetocaloric cascade of claim 1, wherein the hot-side outer layer or the cold-side outer layer exhibits an amount of a product mS.sub.max of its mass and S.sub.max, the amount of mS.sub.max being larger by at least 10% in comparison with any of the inner layers.
5. The magnetocaloric cascade of claim 1, wherein the hot-side layer or the cold-side layer exhibits a smaller amount of T.sub.C in comparison with any of the inner layers.
6. The magnetocaloric cascade of claim 5, wherein the hot-side layer or the cold-side layer exhibits an amount of T.sub.C that is no less than 0.5 K.
7. The magnetocaloric cascade of claim claim 1, wherein the hot-side outer layer or the cold-side outer layer or both the hot-side and cold-side outer layer comprises a sublayer sequence of at least two hot-side sublayers or cold-side sublayers, respectively.
8. The magnetocaloric cascade of claim 1, wherein for each pair of next neighboring magnetocaloric material layers of the magnetocaloric cascade there exists a respective crossing temperature, at which an entropy parameter mS of both respective neighboring magnetocaloric material layers assumes the same crossing-point value, the entropy parameter mS being defined as a product of the mass m of the respective magnetocaloric material layer and an amount of its isothermal magnetic entropy change S in a magnetic phase transition of the respective magnetocaloric material layer; and wherein all crossing-point values of an entropy parameter mS of all pairs of next neighboring inner layers are equal, either exactly or within a margin of 15%, to a mean value of all crossing-point values of all pairs of next neighboring inner layers of the magnetocaloric cascade.
9. The magnetocaloric cascade of claim 8, wherein different inner layers exhibit respective materials and respective masses which in combination provide the respective crossing-point values of the entropy parameter mS at no less than 70% of a global maximum of the entropy parameter mS assumed in any of the inner layers across the magnetocaloric cascade.
10. A magnetocaloric regenerator, comprising: the magnetocaloric cascade according to claims 1.
11. A heat pump, comprising: a magnetocaloric regenerator according to claim 10.
12. The heat pump of claim 11, further comprising: a hot-side interface in thermal communication with the hot-side outer layer, a cold-side interface in thermal communication with the cold-side outer layer, and a heat transfer system, which is configured to provide a flow of a heat-transfer fluid between the hot-side interface and the cold side interface through the magnetocaloric cascade, wherein the Curie temperature of the hot-side outer layer is selected to be higher than a temperature of the hot-side interface in operation of the heat pump, or the Curie temperature of the cold-side outer layer is selected to be lower than a temperature of the cold-side interface in operation of the heat pump.
13. A method for fabricating a magnetocaloric cascade, comprising: fabricating a sequence of different magnetocaloric material layers having different Curie temperatures T.sub.C, wherein the magnetocaloric material layers include a cold-side outer layer, a hot-side outer layer and at least three inner layers between the cold-side outer layer and the hot-side outer layer and each pair of next neighboring magnetocaloric layers of the magnetocaloric cascade has a respective Curie-temperature difference amount T.sub.C between their respective Curie temperatures, wherein the hot-side outer layer or the cold-side outer layer or both the hot-side and cold-side outer layer are fabricated so as to exhibit a larger ratio mS.sub.max/T.sub.C in comparison with any of the inner layers, m denoting the mass of the respective magnetocaloric material layer and S.sub.max denoting a maximum amount of isothermal magnetic entropy change achievable in a magnetic phase transition of the respective magnetocaloric material layer.
14. A heat-pumping method, comprising: performing a heat-pumping sequence using a magnetocaloric regenerator comprising a magnetocaloric cascade according to claim 1.
15. The heat-pumping method of claim 14, wherein the heat-pumping sequence includes a temperature increase of the magnetocaloric regenerator andthe heat-pumping sequence is performed in thermal communication with a heat sink, which is operated at a temperature that is between 0.5 K and 5 K higher than a Curie temperature of the hot-side outer layer.
Description
(1) In the following, further embodiments will be described with reference to the enclosed drawings. In the drawings:
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(13) The outer layers 32 and 42 of both embodiments are strengthened in these two embodiments of the present invention, as will be explained in the following. In the embodiment of
(14) In the embodiment of
(15) Both measures described achieve an improvement of heat-pumping performance.
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(17) In another embodiment similar to that of
(18) In yet another embodiment similar to that of
(19) In a further embodiment similar to that of
(20) In the following, further embodiments of cascades will be discussed with reference to
(21) Virtual experiments were carried out using a physical model similar to that described by Engelbrecht: A Numerical Model of an Active Magnetic Regenerator Refrigeration System, http://digital.library.wisc.edu/1793/7596). A one-dimensional model was employed. The magnetocaloric material layers of the cascade of all examples underlying the diagrams of
EXAMPLE 1
Reduced TC
(22) A cooling power was determined for a reference cascade that is not in accordance with present invention and used for comparison only. The reference cascade has the following properties. It comprises a sequence of seven magnetocaloric layers, exhibiting equally spaced Curie temperatures with 3 K spacing. Curie Temperatures (in units of C.) were the following: 15.7 (cold-side outer layer); 18.7; 21.7; 24.7; 27.7; 30.7; 33.7 (hot-side outer layer). The layers had the same reference mass of 0.025 kg per layer, and a pumped volume per blow of 210.sup.6 m.sup.3.
(23) The cooling power was determined for the reference cascade and for different embodiments of the cascades of the present invention as explained in the following examples 1 and 2.
(24) A first embodiment is a magnetocaloric cascade, which also has a layer sequence of seven magnetocaloric layers and the same mass per layer as the reference cascade and thus the same overall mass of the cascade in comparison to the reference cascade. However, the materials of the next neighboring inner layers of the hot-side outer layer and of the cold-side outer layer are chosen to have a smaller amount of Curie temperature difference T.sub.C to the hot-side and cold-side outer layer, respectively. For both the hot-side and the cold side outer layer, the Curie temperature difference T.sub.C with respect to its next neighboring inner layer amounts to 2.6 K. All inner layers have a Curie temperature difference of 3.2 K to their respective next neighboring inner layer. The absolute values of the Curie Temperatures (in units of C.) of the magnetocaloric layers of the cascade are the following: 15.7 (cold-side outer layer); 18.3; 21.5; 24.7; 27.9; 31.1; 33.7 (hot-side outer layer). Only results for spans above 18 K, which is the overall span in Curie temperatures are relevant and presented in the following.
EXAMPLE 2
Increased Mass
(25) The same reference cascade as for Example 1 was used.
(26) A second embodiment is a magnetocaloric cascade, which also has a layer sequence of seven magnetocaloric layers as the reference cascade. However, the cascade of the second embodiment has variations in the mass in comparison with the reference cascade, as will be described below. The overall mass of the cascade in comparison to the reference cascade is maintained the same. However, the hot-side outer layer and the cold-side outer layer have an identical mass that is higher than the mass of the individual inner layers of the cascade by 20%. Thus, the overall mass of the inner layers taken together is reduced by 20%. The inner layers have identical masses in comparison with each other.
(27) Other than in the first embodiment, the materials of the next neighboring inner layers of the hot-side outer layer and of the cold-side outer layer are chosen to have the same Curie temperature difference T.sub.C to the hot-side and cold-side outer layer, i.e., the same Curie temperature difference T.sub.C to the hot-side and cold-side outer layer, respectively, as to the respective next neighboring inner layers, namely 3.0 K. The absolute values of the Curie Temperatures (in units of C.) of the magnetocaloric layers of the cascade are the following: 15.7 (cold-side outer layer); 18.7; 21.7; 24.7; 27.7; 30.7; 33.7 (hot-side outer layer).
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(29) The diagrams of
(30) The results are similar for cascades where the two outer layers (or even more) at one or both sides are modified using a higher mass per layer or a smaller Curie temperature spacing).
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EXAMPLE 3
(32) A cooling power was determined for a second reference cascade that is not in accordance with present invention and used for comparison only. The reference cascade has the following properties. It comprises a sequence of seven magnetocaloric layers, exhibiting equally spaced Curie temperatures with 3 K spacing. Curie Temperatures (in units of C.) were the following: 15.7 (cold-side outer layer); 18.7; 21.7; 24.7; 27.7; 30.7; 33.7 (hot-side outer layer). The layers had the same reference mass of 0.025 kg per layer, and a pumped volume per blow of 210.sup.6 m.sup.3. The flow rate can be optimized for a given application case by known means. The second reference cascade differs from the reference cascade described above in the context of the Example 1 in the material of the magnetocaloric layers of the cascade, thus giving rise to a different lineshape of S as a function of temperature, and to a different S.sub.max. The material of all layers of the second reference is identical and has a S.sub.max of 8.85 J/kg/K.
(33) The cooling power was determined for the reference cascade and for different embodiments of the cascades of the present invention as explained in the following examples 3 and 4.
(34) The cascade of Example 3 differs from the reference cascade only in that the material of the hot-side outer layer and the cold-side outer layer has a different maximum isothermal magnetic entropy change S.sub.max than the material of the hot-side outer layer and the cold-side outer layer of the reference cascade. The amount of S.sub.max of the hot-side outer layer and the cold-side outer layer of the reference cascade is 10.97 J/kg/K.
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EXAMPLE 4
(36) The same second reference cascade as for Example 3 was used.
(37) The cascade of Example 4 differs from the reference cascade in that the hot-side outer layer and the cold-side outer layer both have a mass that is different from the hot-side outer layer and the cold-side outer layer of the reference cascade. The mass is increased in comparison with the hot-side outer layer and the cold-side outer layer of the reference cascade by 20%. Furthermore, the mass of the inner layers is reduced in mutually identical amounts so as to maintain the same overall mass of the cascade of Example 4 as that of the second reference cascade.
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EXAMPLE 5
(39) The same second reference cascade as for Example 3 was used.
(40) The cascade of Example 5 differs from the reference cascade in that the cold-side outer layer has a Curie temperature spacing to its next neighboring inner layer that is smaller than the corresponding Curie temperature spacing of the reference cascade. The other Curie temperatures across the cascade of Example 5 are increased in comparison with those of the reference cascade. The Curie temperature spacings in units of K across the cascade are as follows: 3.08 (hot side)/3.08/3.08/3.08/3.08/2.6 (cold side).
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