Method and device for handling individual intermediate layers

Abstract

Disclosed are a method and a device (1) for handling individual intermediate layers (5). The method involves removing from each of at least two separate stacks of intermediate layers (7) an individual intermediate layer (5) arranged topmost on the particular stack of intermediate layers (7). The removed individual intermediate layers (5) are moved into a detection range of a sensor system (13) of its own and the particular own sensor system (13) identifying, preferably by means of optical detection, an outer edge (6) of the particular intermediate layer (5). Subsequently, the removed individual intermediate layers (5) move toward a particular target location (Z1, Z2), the particular, preferably optical detection thereby being taken into account, such that the intermediate layers (5) reach their particular target location (Z1, Z2) in a predetermined position.

Claims

1. A method of handling individual intermediate layers (5), comprising: from each of at least two separate stacks (7) of intermediate layers, removing an individual intermediate layer (5), wherein each removed individual intermediate layer is the topmost intermediate layer of each separate stack; moving each removed individual intermediate layer into a detection range of an sensor system (13) for each individual intermediate layer, wherein the sensor system (13) for each individual intermediate layer is located spatially between a particular stack of intermediate layers and a target location (Z1, Z2), and wherein each sensor system (13) detects an outer edge (6) of the individual intermediate layer associated with the sensor system (13) and transmits a relative position of each individual intermediate layer to a control apparatus (S), wherein the moving step comprises simultaneously moving the removed individual intermediate layer in a first direction (RK1) toward the target location (Z1, Z2) and in a second direction (RK2) perpendicular to the first direction and wherein individual intermediate layers are moved without interruption, starting with the removal of intermediate layers from the stack, to the target location (Z1, Z2); and controlling the movement of individual intermediate layer with the control apparatus (S) to position each individual intermediate layer at its own target location (Z1, Z2).

2. The method of claim 1, further comprising, prior to removing both individual intermediate layers (5) from the at least two separate stacks (7) of intermediate layers, aligning a front edge (8) of each intermediate layer (5) with each other and aligning a back edge (9) of each intermediate layer (5) with each other.

3. The method of claim 2 wherein the aligning steps comprise guiding at least two advanceable stops (20, 22) against front edges and back edges of a plurality of intermediate layers of each of the at least two stack of intermediate layers.

4. The method of claim 3 wherein a single stop (22) is utilized to align the front edges of the plurality of intermediate layers in both stacks of intermediate layers and wherein a single stop (20) is utilized to align the back edges of the plurality of intermediate layers in both stacks of intermediate layers.

5. The method of claim 1 wherein detecting step comprises optically detecting the outer edge with a light barrier (15).

6. The method of claim 5 wherein the light barrier (15) emits a laser beam.

7. The method of claim 1 further comprising positioning each individual intermediate layer at its own target location (Z1, Z2) so that a consistently sized space is located between the intermediate layers.

8. The method of claim 1 wherein the removing step, the moving step, and/or the controlling step for each intermediate layer are at least approximately synchronously carried out.

9. A device (1) for handling individual intermediate layers (5), comprising: at least two suction apparatuses and/or gripping apparatuses (3) that are movable independently of one another for removing an individual intermediate layer (5) from a particular stack of intermediate layers (7) and transferring the removed intermediate layer (5) to a particular target location (Z1, Z2); a sensor system (13), for each of the at least two suction apparatuses and/or gripping apparatuses (3), that is spatially separated from the at least two suction apparatuses and/or gripping apparatuses (3) and spatially located between the particular target location and the particular stack of intermediate layers, wherein each sensor system (13) optically detects an outer edge (6) of each removed intermediate layers (5); and a control apparatus (S), which is linked to the at least two suction apparatuses and/or gripping apparatuses (3) and their associated sensor system (13), wherein the control apparatus (S) controls the movement of each of the at least two suction apparatuses and/or gripping apparatuses (3): independently of one another, simultaneously in a first direction (RK1) toward the target location (Z1, Z2) and in a second direction (RK2) perpendicular to the first direction, and without interruption from the particular stack of intermediate layers (7) to the particular target location (Z1, Z2) by using the optically detected outer edge (6) from the sensor system (13).

10. The device (1) of claim 9 wherein each sensor system (13) comprises a one or more light barriers.

11. The device (1) of claim 10 wherein each of the one or more light barriers comprises a laser.

12. The device (1) of claim 9 further comprising at least two stops (20, 22) which can be brought into contact with a plurality of intermediate layers (5) arranged topmost on the stacks of intermediate layers (7) by way of an advance movement initiated by the control apparatus (S).

13. The device (1) of claim 9 wherein the control apparatus (S) controls movement of the at least two suction apparatuses and/or gripping apparatuses (3) such that the intermediate layers (5) reach their particular target location (Z1, Z2) at least approximately synchronously.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) In the following passages, the attached figures further illustrate exemplary embodiments of the invention and their advantages. The size ratios of the individual elements in the figures do not necessarily reflect the real size ratios. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged in relation to other elements to facilitate an understanding of the invention.

(2) FIG. 1 shows a schematic view of an embodiment of a device according to the invention and illustrates a first step of an embodiment of a method according to the invention;

(3) FIG. 2 shows the schematic view of the embodiment of a device according to the invention from FIG. 1 and illustrates a second step of an embodiment of a method according to the invention;

(4) FIG. 3 shows the schematic view of the embodiment of a device according to the invention from the FIGS. 1 and 2 and illustrates a third step of an embodiment of a method according to the invention;

(5) FIG. 4 shows the schematic view of the embodiment of a device according to the invention from the FIGS. 1 to 3 and illustrates a fourth step of an embodiment of a method according to the invention; and

(6) FIG. 5 shows the schematic view of the embodiment of a device according to the invention from the FIGS. 1 to 4 and illustrates a fifth step of an embodiment of a method according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

(7) The same or equivalent elements of the invention are designated by identical reference characters. Furthermore and for the sake of clarity, only the reference characters relevant for describing each of the figures are provided. It should be understood that the detailed description and specific examples, while indicating preferred embodiments, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

(8) FIG. 1 shows a schematic view of an embodiment of a device 1 according to the invention and illustrates a first step of an embodiment of a method according to the invention. The device 1 is intended for handling intermediate layers 5. In the present instance, the intermediate layers 5 are formed as half layers and placed on two adjacent stacks of intermediate layers 7. The intermediate layers 5 of the bottom stack of intermediate layers 7 are oriented flush with each other. The intermediate layer 5 illustrated in phantom lines in FIG. 1 is arranged topmost on the other stack of intermediate layers 7, and it is not aligned flush with the other intermediate layers 5 of the stack of intermediate layers 7 on which it rests.

(9) The device 1 moreover comprises two movable suction apparatuses and/or gripping apparatuses 3, with an own stack of intermediate layers 7, from which the particular suction apparatus and/or gripping apparatus 3 removes intermediate layers 5, being associated with each suction apparatus and/or gripping apparatus 3. The suction apparatuses and/or gripping apparatuses 3 are linked to a control apparatus S, which specifies the movement of the suction apparatuses and/or gripping apparatuses 3. In the present instance, the suction apparatuses and/or gripping apparatuses 3 each have one or more suction heads, which are not discernible in the figures of the present patent application, and by means of which the suction apparatuses and/or gripping apparatuses 3 affix intermediate layers 5.

(10) The suction apparatuses and/or gripping apparatuses 3 can be moved toward a particular target location Z1 or, as the case may be, Z2. In this way, a first of the two suction apparatuses and/or gripping apparatuses 3 transports intermediate layers 5 from its particularly associated stack of intermediate layers 7 toward the first target location Z1, while the other of the two suction apparatuses and/or gripping apparatuses 3 transports intermediate layers 5 from its particularly associated stack of intermediate layers 7 toward the other target location Z2. In their movement toward the particular target location Z1 or, as the case may be, Z2, the suction apparatuses and/or gripping apparatuses 3 can follow an own direction of movement, which is specified by the control apparatus S. It is possible in this context that the direction of movement, along which the suction apparatus and/or gripping apparatus 3 particularly moves, takes different forms for repeated extractions of individual intermediate layers 5 from the particular stack of intermediate layers 7, so that it is accordingly possible to transfer the particular intermediate layer 5 in a predetermined position to its particular target location Z1 or, as the case may be, Z2. Clamping elements 30 are provided both in the area of the first target location Z1 and in the area of the second target location Z2, which clamping elements 30 receive the intermediate layers 5 from the suction apparatuses and/or gripping apparatuses 3 and pull them toward a transfer place (not illustrated in the figures of the present patent application), where a horizontal support for the intermediate layers 5 is supplied. The intermediate layers 5 are seized from there by a handling device (not illustrated) and deposited on a pallet. Two intermediate layers 5 or, as the case may be, both of the intermediate layers 5 seized by the suction apparatuses and/or gripping apparatuses 3 here form a common level of a pallet, onto which level articles can be placed.

(11) After extracting the intermediate layers 5 arranged topmost on the stack of intermediate layers 7, said intermediate layers 5 are each moved into a detection range of an own sensor system 13, which in the present instance is formed as light barrier 15. A transmitter of the particular light barrier 15 emits a laser beam in a vertically downward direction or, as in this instance, in the direction of the image plane. In this connection, the intermediate layers 5 are guided toward the particular sensor system 13 or, as the case may be, toward the particular light barrier 15 such that they in each case enter into the detection range of the particular sensor system 13 and interrupt the laser beam by way of one of their outer edges 6, as is shown in FIG. 3 and described below. The outer edges 6 of the intermediate layers 5 adjoin the front edge 8 and the back edge 9 of the particular intermediate layer 5. Intermediate layers 5 of a first stack of intermediate layers 7 are thus moved into the detection range of a first sensor system 13 or, as the case may be, into the detection range of a first light barrier 15, while intermediate layers 5 of a second stack of intermediate layers 7 are moved into the detection range of a second sensor system 13 or, as the case may be, into the detection range of a second light barrier 15.

(12) Further discernible are two stops 20 and 22 that can be advanced for aligning intermediate layers 5 flush in front on both stacks of intermediate layers 7. A movement of the stops 20 and 22 is specified by the control apparatus S. The stops 20 and 22 are oriented parallel to each other. The relative distance between the two stops 20 and 22 is reduced when the stops 20 and 22 are advanced.

(13) FIG. 2 shows the schematic view of the embodiment of a device 1 according to the invention from FIG. 1 and illustrates a second step of an embodiment of a method according to the invention. As is discernible from the synopsis of FIGS. 1 and 2, the stops 20 and 22 have performed an advance movement or, as the case may be, have moved toward each other and are in contact with the front edges 8 and back edges 9 (cf. FIG. 1) of a plurality of intermediate layers 5 arranged topmost on the stacks of intermediate layers 7.

(14) The front edges 8 and back edges 9 (cf. FIG. 1) of intermediate layers 5 of the particular stack of intermediate layers 7 are thus aligned flush with each other. Whereas the intermediate layer 5 illustrated in phantom lines laterally protrudes beyond the stack of intermediate layers 7 with its outer edge 6, the topmost intermediate layer 5 of the other stack of intermediate layers 7 rests with its outer edge 6 flush on its stack of intermediate layers 7. After the advance movement of the stops 20 and 22, the intermediate layers 5 have been seized by the suction apparatuses and/or gripping apparatuses 3 and are now affixed to the suction apparatuses and/or gripping apparatuses 3 as shown in FIG. 2. For this purpose, the suction apparatuses and/or gripping apparatuses 3 have suction heads (not illustrated in the figures of the present patent application), by means of which negative pressure is applied to the intermediate layers 5, and which temporarily fasten the intermediate layers 5 to the suction apparatuses and/or gripping apparatuses 3.

(15) FIG. 3 shows the schematic view of the embodiment of a device 1 according to the invention from the FIGS. 1 and 2 and illustrates a third step of an embodiment of a method according to the invention. The third step according to FIG. 3 temporally succeeds the second step according to FIG. 2. The suction apparatuses and/or gripping apparatuses 3 are now moved toward their particularly associated sensor system 13 or, as the case may be, toward their particularly associated light barrier 15. For this purpose, the suction apparatuses and/or gripping apparatuses 3 move with a first directional component RK1, which faces toward the particular target location Z1 or, as the case may be, Z2, and with a second directional component RK2 or, as the case may be, RK2, which is oriented perpendicular to the first directional component RK1, both at the same time. The directional components RK2 and RK2 are in this connection oriented in opposite directions in order to be able to guide the intermediate layers 5 of the first and of the second stack of intermediate layers 7 into the detection range of their particular sensor system 13. By way of the directional components RK1 and RK2 or, as the case may be, RK1 and RK2 being oriented perpendicular to each other, both suction apparatuses and/or gripping apparatuses 3 move diagonally away from their particularly associated stack of intermediate layers 7 and toward the particular sensor system 13 or, as the case may be, the particular light barrier 15. Due to the second directional components RK2 and RK2 being oriented in opposite directions, the distance between the suction apparatuses and/or gripping apparatuses 3 increases when moving the intermediate layers 5 toward the particular sensor system 13.

(16) The intermediate layers 5 first enter with their outer edge 6 into a detection range of the particular sensor system 13 or, as the case may be, of the particular light barrier 15, or they first interrupt a laser beam emitted by the sensor system 13 by means of their outer edges 6, as the case may be. Since the sensor system 13 is linked to the control apparatus S, the control apparatus S can draw conclusions, with the help of the information transmitted by the particular sensor system 13, as to the relative position of the intermediate layer 5 affixed to the particular suction apparatus and/or gripping apparatus 3. In this connection, a lateral protrusion of the intermediate layer 5 beyond the particular stack of intermediate layers 7 (cf. FIG. 2) is indirectly identified. In order to be able to transfer the intermediate layers 5 to their particular target location Z1 or, as the case may be, Z2 in a predetermined position even if they laterally protrude beyond the stack of intermediate layers 7 as shown in FIG. 2, the control apparatus S can control the suction apparatuses and/or gripping apparatuses 3 with a specified direction of movement and taking into account the optical detection by the sensor system 13 such that the intermediate layers 5 reach their particular target location Z1 or, as the case may be, Z2 in a predetermined position.

(17) It is moreover discernible from FIG. 3 that the stops 20 and 22 continue to be advanced while the intermediate layers 5 are being extracted from their particular stack of intermediate layers 7. The intermediate layers 5 can therefore be moved glidingly over a stop 22 while they are being extracted, thus facilitating the separation of the particular intermediate layer 5 from its stack of intermediate layers 7. Hereby, the risk of mis-aligning other intermediate layers 5 of the stack of intermediate layers 7 is moreover reduced. In this connection, the stop 22 provided for the alignment of intermediate layers 5 flush in front can project vertically beyond the stacks of intermediate layers 7.

(18) FIG. 4 shows the schematic view of the embodiment of a device 1 according to the invention from the FIGS. 1 to 3 and illustrates a fourth step of an embodiment of a method according to the invention. As already mentioned above, the control apparatus S specifies the movements of the suction apparatuses and/or gripping apparatuses 3 such that the intermediate layers 5 reach their particular, predetermined target location Z1 or, as the case may be, Z2, in a predetermined position. The directional components RK2 and RK2 face toward each other such that the two intermediate layers 5 draw closer to each other. The directional component RK1 of the movement continues to remain formed for both intermediate layers 5 or, as the case may be, for both suction apparatuses and/or gripping apparatuses 3, such that the intermediate layers 5 move toward their particular target location Z1 or, as the case may be, Z2. The clamping elements 30 remain in their position and wait for the arrival of the intermediate layers 5 at their particular target location Z1 or, as the case may be, Z2.

(19) The two stops 20 and 22 have moved apart from one another and can again align the intermediate layers 5 of the stacks of intermediate layers 7 flush in front, prior to receiving a further intermediate layer 5 from the stacks of intermediate layers 7. A stop 22 provided for the alignment of intermediate layers 5 flush in front and a stop 20 provided for the alignment of intermediate layers 5 flush in back in this context enter into surface contact both with intermediate layers 5 of a first of the two stacks of intermediate layers 7 and with intermediate layers 5 of a second of the two stacks of intermediate layers 7.

(20) FIG. 5 shows the schematic view of the embodiment of a device 1 according to the invention from the FIGS. 1 to 4 and illustrates a fifth step of an embodiment of a method according to the invention. Here, the intermediate layers 5 have now reached their particular target location Z1 or, as the case may be, Z2, in a predetermined position. Since the movement path of the suction apparatuses and/or gripping apparatuses 3 toward the particular target location Z1 or, as the case may be, Z2 is specified by the control apparatus S taking into account the optical detection of the outer edge 6 of the particular intermediate layer 5, the intermediate layers 5 can reach the particular target location Z1 or, as the case may be, Z2 very precisely in a specific position.

(21) When the intermediate layers 5 have arrived at their particular target location Z1 or, as the case may be, Z2 as shown in FIG. 5, they are received by the clamping elements 30 and pulled toward a transfer place, which is not illustrated in the figures of the present patent application. The connection between the suction apparatus and/or gripping apparatus 3 and the intermediate layers 5 can be undone after the clamping elements 30 have received the intermediate layers 5. The suction apparatuses and/or gripping apparatuses 3 are subsequently returned directly toward the stacks of intermediate layers 7 in order to each receive a further intermediate layer 5 from there and to first move toward the particular sensor system 13 or, as the case may be, the light barrier 15, as is illustrated by the synopsis of the FIGS. 1 to 3.

(22) FIG. 5 moreover shows a gap or space 14 formed between the individual intermediate layers 5 at the target location Z1 or, as the case may be, Z2. Since the intermediate layers 5 are transferred to their target location Z1 or, as the case may be, Z2 very precisely or, as the case may be, in a specified desired position by means of the method or, as the case may be, by means of the device 1, it is possible to maintain very accurately a desired dimension for the gap or the space 14. The space 14 is formed to be constant by way of the course of adjacent outer edges 6 of the intermediate layers 5 located at the target locations Z1 and Z2. In further conceivable embodiments, it can also be provided that no space or no gap 14 is formed and that the intermediate layers 5 therefore directly abut each other and are in contact with each other, if required, in the target location Z1 or, as the case may be, Z2.

(23) The invention has been described with reference to a preferred embodiment. Those skilled in the art will appreciate that numerous changes and modifications can be made to the preferred embodiments of the invention and that such changes and modifications can be made without departing from the spirit of the invention. It is, therefore, intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.

LIST OF REFERENCE CHARACTERS

(24) 1 Device 3 Suction apparatus and/or gripping apparatus 5 Intermediate layer 6 Outer edge 7 Stack of intermediate layers 8 Front edge 9 Back edge 13 Sensor system 14 Space 15 Light barrier 20 Stop 22 Stop 30 Clamping elements RK1 First directional component RK2 Second directional component S Control apparatus Z1 Target location Z2 Target location