Primary optical element for motor vehicle lighting module
10228108 ยท 2019-03-12
Assignee
Inventors
- Marine Sebastien Courcier (Paris, FR)
- Vanesa Sanchez (Bois Colombes, FR)
- Kostadin Beev (Emerainville, FR)
Cpc classification
F21S41/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2102/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2102/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A primary optical element for a motor vehicle lighting module that comprises a light introduction part provided with a plurality of primary optical means connected at output to a correcting part, the primary optical means being arranged on at least two levels in a first direction, as first and second distinct primary optical means. A plurality of first primary optical means are arranged in series in a second direction substantially perpendicular to the first direction. In one embodiment, a lighting module is disclosed for a motor vehicle headlight which comprises a plurality of light sources, such a primary optical element and an associated secondary optical element.
Claims
1. A primary optical element for a motor vehicle lighting module, comprising: a correcting part; and a light introduction part at a rear face of the primary optical element and connected at output to the correcting part, the light introduction part receiving light from first primary light sources and second primary light sources, wherein the light introduction part includes a plurality of first light guides which receives light from the first primary light sources, and a single second light guide which receives light from the second primary light sources and is arranged above the plurality of first light guides in a vertical direction, wherein the plurality of first light guides is arranged in series in a transverse direction substantially perpendicular to the vertical direction, each of the first light guides including a rear face which faces a corresponding one of the first primary light sources, a front output connected to the correcting part, first and second lateral faces, an upper face, and a lower face, wherein the single second light guide extends in the transverse direction and includes a rear face which faces the second primary light sources and a front output connected to the correcting part, the rear face of the single second light guide including bosses, each boss facing a corresponding one of the second primary light sources, and wherein the rear face of the first light guides extends further rearward along a longitudinal direction which is substantially perpendicular to the vertical direction and the transverse direction than the rear face of the single second light guide.
2. The primary optical element according to claim 1, wherein said front outputs of said plurality of first light guides and said single second light guide are positioned near an objective focal surface of a projection system comprising said correcting part.
3. The primary optical element according to claim 1, wherein said correcting part comprises an output face at least partially in a shape of a substantially spherical dome.
4. The primary optical element according to claim 1, wherein said plurality of first light guides and said correcting part form a monoblock structure.
5. The primary optical element according to claim 1, wherein respective refractive indices of said light introduction part and of said correcting part are substantially identical.
6. The primary optical element according to claim 1, wherein said light introduction part and said correcting part are manufactured from a same material.
7. An optical assembly comprising: a primary optical element according to claim 1; first primary light sources; and second primary light sources.
8. A lighting module for motor vehicle headlight, comprising: a plurality of light sources; a primary optical element according to claim 1; and an associated secondary optical element.
9. The primary optical element according to claim 1, wherein each boss includes a junction part making a junction with said correcting part and an optical profile installed at a free end of said junction part in order to form a light input face on an opposite side to said correcting part, said junction parts of said single second light guide forming a common junction part extending continuously in said transverse direction.
10. The primary optical element according to claim 1, wherein the single second light guide is formed on a protrusion of the primary optical element extending rearward in the longitudinal direction.
11. The primary optical element according to claim 2, wherein a secondary input face consists of a curved surface, passing in succession through each end edge of the bosses, and positioned upstream, with respect to a direction in which the light is emitted, of said objective focal surface.
12. The primary optical element according to claim 3, wherein said output face in the shape of a substantially spherical dome is centered substantially between said plurality of first light guides and said single second light guide.
13. The primary optical element according to claim 4, wherein said single second light guide forms a monoblock structure with said correcting part and said plurality of first light guides.
14. The optical assembly according to claim 7, wherein said first primary light sources and said second primary light sources are mounted on a support extending both opposite said plurality of first light guides and opposite said single second light guide.
15. The lighting module according to claim 8, wherein the front outputs of said plurality of first light guides are positioned near an objective focal surface of a projection system formed by said primary optical element and said secondary optical element, and the front output of said single second light guide is offset in the longitudinal direction with respect to said objective focal surface.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
(1) Further features and advantages of the present invention will become more clearly apparent from the description and the drawings among which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7) In the description which will follow, reference will be made to the orientation given arbitrarily on the basis of the trihedron L,V,T illustrated in
(8) The lighting module comprises a plurality of primary light sources arranged in two distinct series superposed in a first direction, in this instance vertically one above the other, a series of first primary light sources 1 (visible notably in
(9) By definition, the front and rear of the module are defined by the direction of the arrow indicative of the longitudinal direction of the L,V,T trihedron in
(10) The first and second primary light sources 1 (
(11) The primary optical element 3 comprises a correcting part 6 and a light introduction part 7 by means of which the rays of light emitted by the first and second primary light sources 1 and 2 enter the primary optical element in order thereafter to be conveyed into the correcting part. The light introduction part 7 has a stepped arrangement, which means to say an arrangement one above the other in the first direction, in this instance the vertical direction, of, on the one hand, a plurality of first primary optical means 8, in this instance light guides, also known as waveguides or optical guides, respectively associated with the first primary light sources 1, and, on the other hand, a second primary optical means 9, in this instance a single light guide forming a strip of material extending in a second direction, in this instance a transverse direction, continuously and lying overhanging the first primary optical means 8 and of which a rear face 90 (
(12) According to the invention, two types of primary optical means are connected to one and the same correcting part 6 that transmits light toward the secondary optical element 4.
(13) A first type consists of a plurality of first primary optical means 8, substantially separated from one another and arranged in series in the transverse second direction, whereas the second type consists of a single second primary optical means 9 formed by a strip of material extending substantially along the entire length of the series of the first primary optical means 8. The separate nature of the first primary optical means 8 and the continuous nature of the second primary optical means 9 can be distinguished through the fact that two contiguous first primary optical means 8 are spaced apart from one another over at least half of their longitudinal dimension. The fact that they are substantially separated from one another extends to junctions of primary optical means with machining and/or injection molding fillet radii due to the constraints on the methods used to create the primary optical element 3.
(14) It is advantageous for at least one of the two types of primary optical means to form, with the correcting part 6, a monoblock structure. What is meant by a monoblock structure is that the elements of the structure cannot be separated from one another without destroying at least one of the elements. In the example illustrated in
(15) The first and second primary optical means 8 and 9 are positioned on each side of the optical axis A.sub.1 of the module, and the junction between these first and second primary optical means 8 and 9 may, as can be seen in
(16) It will be appreciated that, while in the embodiment illustrated the first and second primary optical means 8, 9 consist of light guides, these first and second primary optical means 8, 9 may, notably in the part allowing the generation of a low beam, consist of microlenses, bushings or collimators. In the latter instance in particular, it is possible to provide axisymmetric collimators or alternatively horizontal collimators, which means to say collimators which horizontally have a collimator profile that has been extruded along a vertical curve. The first and second primary optical means 8, 9 will be referred to hereinafter as a light guide.
(17) The correcting part 6 is a portion of a sphere, or a portion of a ball, centered on the output of one of the first light guides 8. More specifically, in the particular example of
(18) The projection system formed by the correcting part 6 and the output front face 61 thereof and by the secondary optical element 4 for projection defines an objective focal surface SF, visible notably in
(19) As will be described in greater detail hereinafter, the shape of the rear face 60 of the correcting part 6 may be defined so that the output surface of a first type of guide is positioned substantially on the objective focal surface of the projection system formed by the correcting part 6 and by the secondary optical element 4 and so that the output surface of the second type of guide is offset longitudinally, which means to say axially, along the optical axis A.sub.1, with respect to the objective focal surface.
(20) In the embodiment illustrated, the correcting part 6 has the shape of half a ball or of a hemisphere defined by the rear face 60 of the correcting part 6 forming the plane of section and by the output front face 61 which is substantially spherical. Other embodiments are conceivable.
(21) By way of example, the correcting part 6 may be a truncated ball portion, which means to say one cutoff on each side of the spherical portion formed on the output front face 61. Again, the correcting part 6 may take the form of a slightly deformed half-ball, notably with ball portions extending along a progressive radius of curvature until they reach the rear face 60 of the correcting part 6.
(22) In each of these alternative forms of shape, it is notable that the light introduction part 7 and the correcting part 6 are manufactured from the same material and have the same refractive index. Having the same refractive index is intended to mean that the refractive index of the light introduction part 7 and that of the correcting part 6 are equal to within the nearest hundredth. Same material is intended to mean that the correcting part 6 and the light introduction part 7, and within this the first light guides 8 separated from one another and the second light guide 9 which is a single guide in the form of a strip, are made from the same material or derived from the same polymer. If they are derived from the same polymer, the first and second light guides 8 and 9 may have a different filler than that of the correcting part 6. By way of illustrative example, the first and second light guides 8 and 9 may be manufactured from PMMA-HT (Polymethyl MethAcrylateHigh Temperature) with a refractive index of 1.490 and which is resistant to high temperatures, and the correcting part 6 may be made of PMMA-8N which has a refractive index of 1.491 and is less expensive.
(23) Provision may also be made for the first and second light guides 8 and 9 to have different filler, it being understood that it is appropriate to ensure that the first light guides 8, which are individually associated with the first primary light source 1, are resistant to high temperatures.
(24) The material of which the correcting part 6 on the one hand, and the first light guides 8 and the second light guide 9 in the form of a strip that forms the light introduction part 7 on the other hand are made is transparent. This is a material for optical lenses, such as an organic material or possibly glass.
(25) Reference will be made more particularly to
(26) Each first light guide 8 extends along a longitudinal axis and each of its longitudinal ends comprises a rear face 80 for the light to enter, positioned facing one of the first primary light sources 1, and a front output, or output end or output interface, 81, acting as a secondary light source and connected to the correcting part 6. It also comprises, to connect its two longitudinal end faces, two lateral faces 82, an upper face 84 and a lower face 85.
(27) For each pair formed of a first primary light source 1 and of an associated first light guide 8, the distance between an output plane of the first primary light source 1 and the input face of the associated first light guide 8 is between 0.1 millimeter and 1 millimeter.
(28) The first light guides 8 and the first primary light sources 1 which are associated, and positioned facing the input face, are configured so that the rays emitted by these first primary light sources 1 enter the corresponding first light guide 8 via the rear face 80 then travel along inside this first light guide 8 toward the output interface 81, possibly by successive total internal reflections off the lower face 85, upper face 84 and lateral face 82.
(29) The cross section of each first light guide 8 (which means to say the cross section transverse to the optical axis of the first light guide 8) here has a parallelogram overall shape, more precisely a rectangular shape. However, the cross section of each of the first light guides 8 could be of any shape. It could, for example, comprise curved sides. In any event, it is designed to produce the desired shape of light beam exiting the lighting module.
(30) The output interfaces 81 of the first light guides 8, which in this instance are rectangular, constitute secondary light sources intended to produce respective beams of light exiting the lighting module. These beams of light have shapes that are rectangular overall in cross section (which means to say in section transversely to the optical axis A.sub.1).
(31) The first light guides 8 are juxtaposed and form, arranged at regular intervals, a horizontal row such that secondary light sources are created virtually in series on the rear face 60 of the correcting part 6, over substantially the objective focal surface of the projection system, so as to be projected to infinity in this segmented arrangement.
(32) As can be seen in
(33) The lower faces 85 of the first light guides 8 are spreading faces configured to broaden the cross section of these first light guides 8, continuously, from their input face to their output face, each first light guide 8 widening at the bottom from its input to its output. The lower faces 85 here are curved and have a flared shape. As an alternative, they could be planar and inclined with respect to the longitudinal axis of the first light guides 8. The lower or bottom widening of each first light guide 8 allows a downward vertical spreading of the secondary light source 81 at the exit of the first light guide 8, which corresponds to an upward spreading of the corresponding region of the beam. Because of the shaping of the bottom of the first light guides 8, the top of each contiguous region is softened, the light intensity decreasing vertically upwards, progressively.
(34) In
(35) The second light guide 9 is a single guide extending over substantially the entire transverse dimension of the primary optical element 3. Unlike each of the first light guides 8 which consist of a plurality of mutually independent guides which guide only the rays of light emitted by the light source associated with them, the second light guide 9 takes the form of a single strip of material that is continuous from one transverse side of the primary optical element 3 to the other.
(36) The second light guide 9 comprises two vertical end faces one of which faces each of the first light guides 8 and a light input rear face 90 positioned facing a series of second primary light sources 2, the rear face 90 being opposite to a front output or output end or output interface 91, which acts as a secondary light source, connected to the correcting part 6.
(37) It should be noted that in the embodiment illustrated, the light input rear face 90 has a transverse succession of convex shapes, in this instance taking the form of regular bosses 92, so that the rear face 90 of the second light guide 9 has a wavy shape. This wavy shape is oriented in such a way that the center of each boss 92 faces away from the correcting part 6, in the direction of rapprochement of the light sources. Each boss 92 is positioned facing one of the plurality of second primary light sources 2, these light sources 2 and the second light guide 9 being configured and mounted facing one another so that the optical axis of a second primary light source 2 is centered on the middle of one of the bosses 92. The bosses 92 are arranged in transverse series such that the end edges 93 of pairs of bosses 92 touch, and this then is a known way of defining a secondary input face 94 of this second primary optical means or second light guide 9, identified as being the surface connecting the end edges 93 of the bosses 92 to one another.
(38) In other words, the second primary optical means or second light guide 9, which extends as an overhang above the first primary optical means or first light guides 8 can be defined as a succession of second primary optical means or second light guide 9 in a second direction, in this instance a transverse direction, and each second primary optical means or second light guide 9 can be considered to comprise a junction part 95 joining it to the correcting part 6 and an optical profile 96 installed at a free end of the junction part 95, on the opposite side to the correcting part 6, the junction parts 95 of the second primary optical means or second light guide 9 forming a common junction part extending continuously in the second direction.
(39) As was seen earlier in the case of the arrangement of the light sources facing each of the first light guides 8, for each pair formed of a second primary light source 2 and of a boss 92 of the second light guide 9 associated therewith, the distance between an output plane of the light source and the input face of the associated second light guide 9 is between 0.1 millimeter and 1 millimeter.
(40) The second light guides 9 and the second primary light sources 2 associated therewith, and positioned facing the bosses 92 of the input face, are configured so that the rays emitted by these light sources 2 enter the corresponding second light guide 9 via the rear face 90 then travel along inside this second light guide 9 toward the output face 91, possibly by successive total internal reflections off an upper face and a lower face 97, which faces toward the first light guides 8. It will be appreciated that, in the case of the second light guide 9, the rays emitted by a second primary light source 2 through one of the bosses 92 of the ray input rear face 90 may cross, between the secondary input face 94 and the output face 91, with the rays emitted by another second primary light source 2 through another of the bosses 92. In this way it is possible to create a beam that is more uniform horizontally because the secondary image created on the output face 91 of the second primary optical means or second light guide 9 and positioned in that way on the objective focal surface SF of the projection system is the result of a possible criss-crossing of beams emitted by different second primary light sources 2.
(41) In
(42) In the particular example described here, the first light guides 8 are ten in number and the second light guide 9 on its input face 90 has six bosses 92. As a result of this there are ten first primary light sources 1 and six second primary light sources 2 arranged on the common support 5 facing the first and second light guides 8, 9. Of course, these numbers could vary, although they should preferably always be strictly greater than one, and these numbers could be equal so that as many independent first light guides 8 would be provided as there were bosses on the single second light guide 9.
(43) In the context of a lighting module provided in a left or right vehicle headlight, and therefore where a beam of light generated by a left headlamp module is superposed on a beam of light generated by a right headlamp module, it is possible to design in a transverse offsetting of the independent first light guides 8 involved in the formation of contiguous regions of the beam, without however having to design in a transverse offset of the single second light guide 9. It will be appreciated that while the first and second light guides 8, 9 can be transversely offset relative to one another, their stepped or tiered arrangement one above the other remains the same.
(44)
(45)
(46) With reference to
(47) It will be emphasized that the lighting module depicted in
(48) The rays of light transmitted via the light introduction part 7, having passed through the correcting part 6, travel toward the projection secondary optical element 4 and pass through the latter.
(49) The role of the correcting part 6, in collaboration with each of the first light guides 8 and the second light guide, is a twofold role.
(50) On the one hand, it makes it possible to improve the optical efficiency of the lighting module. The input of each of the first light guides 8 has the effect of reducing the aperture of the rays of light emitted by the first and second primary light sources 1 and 2, the rays entering the first and second light guides 8 and 9 being bent by the laws of refraction. Furthermore, at the interface between each of the first and second light guides 8,9 and the correcting part 6, the rays of light are not deflected because of the connection between each of the first light guides 8 and the correcting part 6. As a result of that, the smaller aperture of the rays is maintained. Finally, the rays of light exiting the correcting part 6 via the output face 61 are deflected little if at all by virtue of the spheroidal dome shape of the output face 61. Specifically, because the hemispherical correcting part 6 is centered on the junction at output of one of the first light guides 8 and of the second light guide 9, a ray emanating from the output plane of this first light guide 8 at the optical axis A.sub.1 is normal or near-normal to the output face 61 and is therefore not deflected at the interface between the correcting part 6 and the surrounding air. A ray emanating from a zone offset from the optical axis is bent toward this optical axis. The refraction at the interface between the correcting part 6 and the surrounding environment (air) is in some way compensated for by the spherical or substantially spherical shape of the output face 61.
(51) The correcting part 6 also makes it possible to correct for field aberrations of the optical system and thus ensure high quality imaging: the secondary optical element 4 here is a convergent optical lens having the axis A.sub.1 as its optical axis. The distance separating the correcting part 6 and the secondary optical element 4 is strictly greater than zero and designed so that the plane in which the outputs of each of the first light guides 8 extend coincides substantially with the objective focal plane of the projection system formed by the secondary optical element 4 and by the primary optical element 3. As a result of that, the lighting module is suited to creating an image at infinity of the secondary light sources formed at the output ends of the guides. It thus possible to generate several lighting segments, with good imaging, using one and the same primary optical element 3 and light guides positioned on or away from the optical axis A.sub.1. The half-ball that forms the correcting portion 6, by slightly modifying the orientation of the rays emitted by the outputs of the guides which are offset from the optical axis A.sub.1, at the output interface 61, has a field-correcting effect.
(52) The foregoing description clearly explains how the invention makes it possible to achieve its stated objectives and notably to propose a lighting device that makes it easier to design and manufacture a plurality of optical guides and install them in a module facing light sources in order to guide rays of light and create an adaptive beam.
(53) The device according to the invention makes it possible to circumvent the variation in relative positioning of the light guides 8, 9 associated with a low-beam function and a high-beam function, by creating at least a series of these light guides 8,9 and the correcting part 6 associated with all of these light guides 8, 9 as a monoblock entity.
(54) As specified hereinabove, it is particularly advantageous to associate with this correcting part 6 an arrangement of light guides 8, 9 that is particular in that two distinct types of guide, notably arranged differently with respect to the objective focal plane of the projection system formed by the output interface 61 of the correcting part 6 and by the secondary optical element 4 are superposed. The outputs of each of the first light guides 8 define the secondary images associated with these first light guides 8 and are positioned in the objective focal surface SF of the projection system, so that the beams exiting the projection secondary optical element 4 and corresponding to the rays emitted by the first primary light sources 1, which means to say the sources corresponding to the upper part of the high beam, are beams of parallel rays forming lighting segments of rectangular overall shape.
(55) The second primary optical means 9 is itself arranged with respect to the objective focal surface SF of the projection system in such a way that the curve bearing the transverse ends of each of the patterns formed in series on the input face of each of the first light guides 8 is defocused, upstream of this objective focal surface.
(56) It will be emphasized here that the lighting module of the invention exhibits excellent optical efficiency. The light flux emitted by the first and second primary light sources 1, 2 experiences little by way of losses in the correcting part 6 and is to a large extent recovered at the output of the module to create beams of light capable of forming lighting segments on the one hand for the complementary high beam and a broad overall beam for the low beam.
(57) Furthermore, the lighting module may, using simple means and a correcting part 6 that is common to the first and second primary light sources 1, 2, produce lighting segments for the complementary high beam, the shapes of which are perfectly controlled and a low beam that is rendered horizontally uniform by the defocusing of the continuous strip of material that allows the spreading of the rays in the correcting part 6. It is possible to add patterns of the modulations or microstructures type to the surfaces of the secondary optical element 4 in order to deliberately add controlled cutoff fuzziness.
(58) It will be appreciated that producing a primary optical element 3 bearing stepped or tiered light guides able to face series of distinct primary light sources 1, 2 makes it possible, using a single means, to perform a plurality of optical functions, including notably a DBL (Dynamic Bending Light) function or an AWL (Adverse Weather Light) function. One and/or the other of these functions is easily achieved by modulating the intensity of the light emitted by the primary light sources 1, 2 facing the light guides 8, 9. By way of example, it is possible, from right to left or from left to right depending on the direction of bend detected, progressively to increase the intensity of the light sources 1, 2 in order to increase visibility on one side of the overall beam of light and thus perform a DBL function. If the road is wet, it is possible to reduce the light intensity of the second primary light sources 2 which are close to the optical axis.
(59) Of course, various modifications may be made by those skilled in the art without departing from the scope of the invention, it being understood that the invention should not be restricted to the embodiment specifically described in this document and that it extends in particular to any means that are equivalent and to any technically feasible combination of these means.
(60) In particular, there follows an inexhaustive list of possible alternative forms that fall within the scope of the invention: it was described earlier that the primary light sources 1, 2 are mounted on one and the same support 5, thereby making it possible to limit the number of components in the light assembly. It will be appreciated that this support 5 may be planar, as illustrated in
(61) While the system, apparatus, process and method herein described constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to this precise system, apparatus, process and method, and that changes may be made therein without departing from the scope of the invention which is defined in the appended claims.