Folding knife configured for rapid assembly and disassembly

Abstract

A folding knife configured for rapid assembly and disassembly includes a blade and first and second handle portions. The first handle portion includes two engaging posts on the inner side, and the second handle portion has two engaging holes in the inner side. The engaging posts can extend respectively into the engaging holes so that the two handle portions form a complete handle. An engaging plate is provided in the handle and connected to a switch in the second handle portion. When the switch is pushed in one direction, the engaging plate engages with the engaging posts to prevent the engaging posts from disengaging from the engaging holes. Once the switch is pushed in the opposite direction, the engaging plate disengages from the engaging posts to allow the engaging posts to disengage from the engaging holes. The switch thus enables rapid assembly and disassembly of the folding knife.

Claims

1. A folding knife configured for rapid assembly and disassembly, comprising: a blade formed with a pivotal connection hole at a position adjacent to an end of the blade and distant from a tip of the blade; a first handle portion having an inner side, wherein the inner side of the first handle portion is connected to an end of a first engaging post at a position adjacent to an end of the first handle portion and is connected to an end of a second engaging post at a position adjacent to an opposite end of the first handle portion, the first engaging post has an opposite second end circumferentially provided with a first engaging groove, the second engaging post has an opposite second end circumferentially provided with a second engaging groove, and the first engaging post extends through the pivotal connection hole of the blade to pivotally connect the blade to the first handle portion so that the blade is rotatable about an axis defined by the first engaging post; a second handle portion provided therein with a receiving space and having an inner side and an outer side, wherein the inner side of the second handle portion is formed with a first engaging hole at a position adjacent to an end of the second handle portion and is formed with a second engaging hole at a position adjacent to an opposite end of the second handle portion; the outer side of the second handle portion is formed with a switch hole; the first engaging hole, the second engaging hole, and the switch hole are in communication with the receiving space; and when the second handle portion is assembled to the first handle portion, the second end of the first engaging post extends through the first engaging hole into the receiving space, and the second end of the second engaging post extends through the second engaging hole into the receiving space; an engaging plate located in the receiving space and displaceable toward either of two opposite ends of the receiving space, wherein the engaging plate is provided with a first engaging portion at a position adjacent to an end of the engaging plate and is provided with a second engaging portion at a position adjacent to an opposite end of the engaging plate, the first engaging portion matches the first engaging groove in configuration, and the second engaging portion matches the second engaging groove in configuration; and a switch extending into and received in the switch hole and displaceable toward either of two opposite ends of the switch hole, wherein the switch has an inner side connected to the engaging plate and an outer side exposed through the switch hole; when pushed and thereby displaced toward a first one of the two opposite ends of the switch hole, the switch displaces the engaging plate toward one of the two opposite ends of the receiving space, thereby disengaging the first engaging portion from the first engaging groove and the second engaging portion from the second engaging groove such that the first handle portion, the second handle portion, and the blade are detachable from one another; when pushed and thereby displaced to a second one of the two opposite ends of the switch hole, the switch displaces the engaging plate toward the other of the two opposite ends of the receiving space, thereby bringing the first engaging portion into engagement with the first engaging groove and the second engaging portion into engagement with the second engaging groove such that the first handle portion and the second handle portion are coupled together to form a handle, with the blade rotatable about the axis defined by the first engaging post in order to store a cutting edge of the blade in the handle or rotate the cutting edge of the blade out of the handle.

2. The folding knife of claim 1, further comprising an elastic plate assembled between the first handle portion and the second handle portion, wherein the elastic plate is formed with a first through hole at a position adjacent to an end of the elastic plate and is formed with a second through hole at a position adjacent to an opposite end of the elastic plate; and when the first handle portion and the second handle portion are assembled together, the first engaging post extends through the first through hole into the first engaging hole, and the second engaging post extends through the second through hole into the second engaging hole.

3. The folding knife of claim 2, wherein the elastic plate is further provided with a stopping portion; when the blade has been rotated completely out of the handle, the stopping portion is engaged with the end of the blade such that the blade is unable to be rotated and stored in the handle; and only when the stopping portion is forced out of engagement with the blade will the blade become rotatable again.

4. The folding knife of claim 3, wherein the switch has a bottom side formed with a recess; the recess is mounted therein, from inside out, with a spring and a ball; the inner side of the second handle portion is concavely provided with a first positioning hole and a second positioning hole, both corresponding in position to the switch hole; the ball corresponds to the first positioning hole and is pushed by the spring into engagement in the first positioning hole when the switch has been pushed and thereby displaced to the first one of the two opposite ends of the switch hole; and the ball corresponds to the second positioning hole and is pushed by the spring into engagement in the second positioning hole when the switch has been pushed and thereby displaced to the second one of the two opposite ends of the switch hole.

5. The folding knife of claim 4, wherein the blade is formed with a curved position-limiting groove at a position adjacent to the end of the blade; the handle is provided therein with a position-limiting post; the position-limiting post has two ends respectively connected to the inner side of the first handle portion and the inner side of the second handle portion; the position-limiting post extends through and is displaceable in the position-limiting groove; the position-limiting post is pressed against a wall of an end of the position-limiting groove when the blade has been rotated completely out of the handle; and the position-limiting post is pressed against a wall of an opposite end of the position-limiting groove when the blade is completely stored in the handle.

6. The folding knife of claim 5, wherein the second handle portion is assembled from an inner part and an outer part, the receiving space is formed between the inner part and the outer part, the first engaging hole and the second engaging hole are provided at two opposite ends of the inner part respectively, the switch hole is provided in the outer part, and the first positioning hole and the second positioning hole are concavely provided in an inner side of the inner part and correspond in position to the switch hole.

7. The folding knife of claim 6, wherein the blade has a side adjacent to the pivotal connection hole, facing away from the cutting edge, and protrudingly provided with a pushing post; and when the blade and the handle are assembled together, the pushing post is exposed from the handle in order to be pushed and thereby rotate the blade.

8. A folding knife, comprising: a blade having a first end portion, a second end portion, and a cutting edge extending from the first end portion toward the second end portion, wherein the second end portion includes a connection hole; a first handle portion having an inner surface and an outer surface; a first engaging post extending from the inner surface of the first handle portion at a first location on the first handle portion; a second engaging post extending from the inner surface of the first handle portion at a second location on the first handle portion that is spaced apart from the first location; a second handle portion having an inner surface and an outer surface, wherein the inner surface of the second handle portion has first and second holes formed therein, wherein the first hole is configured for receiving a portion of the first engaging post, and wherein the second hole is configured for receiving a portion of the second engaging post; and an engaging plate movably coupled to the second handle portion and configured for selectively engaging the first and second engaging posts, wherein the engaging plate is movable relative to the second handle portion between a first position and a second position, wherein when the knife is assembled and the engaging plate is in the first position, the first engaging post extends from the first handle portion, through the connection hole of the blade, and into the first hole of the second handle portion, the second engaging post extends from the first handle portion and into the second hole of the second handle portion, and the engaging plate engages the first and second engaging posts, thereby restricting relative movement between the first and second handle portions and retaining the blade between the first and second handle portions, and wherein when the knife is assembled and the engaging plate is moved from the first position to the second position, the engaging plate disengages the first and second engaging posts, thereby allowing relative movement between the first and second handle portions and allowing the blade to be separated from the first and second handle portions.

9. The folding knife of claim 8, further comprising a switch coupled to the engaging plate, wherein the switch is movable relative to the second handle portion to move the engaging plate between the first and second positions.

10. The folding knife of claim 8, wherein the engaging plate has a first engaging portion and a second engaging portion, wherein when the engaging plate is in the first position, the first engaging portion of the engaging plate is configured to engage the first engaging post, and the second engaging portion of the engaging plate is configured to engage the second engaging post.

11. The folding knife of claim 10, wherein the first and second engaging posts each have a groove formed therein, and wherein when the engaging plate is in the first position, the first and second engaging portions of the engaging plate extend at least partially into the groove of a respective first or second engaging post.

12. The folding knife of claim 10, wherein each of the first and second engaging portions of the engaging plate comprise a generally U-shaped recess.

13. The folding knife of claim 10, wherein when the engaging plate is in the first position, the first and second engaging portions of the engaging plate do not extend completely around a respective first or second engaging post.

14. The folding knife of claim 8, wherein the second handle portion comprises an inner part and an outer part, wherein the first and second holes are formed in the outer part of the second handle portion, and wherein the engaging plate is disposed in a receiving space between the inner and outer parts of the second handle portion.

15. The folding knife of claim 8, wherein the first engaging post, the second engaging post, and the first handle portion are separate components that are coupled together.

16. The folding knife of claim 8, wherein the first engaging post, the second engaging post, and the first handle portion are integrally formed as a single component.

17. The folding knife of claim 8, wherein the first and second handle portions each have a first end, a second end, and a longitudinal axis extending between the first and second ends, wherein the engaging plate is movable between the first and second positions relative to the second handle portion in a direction parallel to the longitudinal axes of the first and second handle portions.

18. A folding knife, comprising: a blade having a first end portion, a second end portion, and a cutting edge extending from the first end portion toward the second end portion, wherein the second end portion includes a connection hole; a first handle portion; a first engaging post extending from an inner surface of the first handle portion at a first location on the first handle portion; a second engaging post extending from the inner surface of the first handle portion at a second location on the first handle portion that is spaced apart from the first location; a second handle portion, the first and second handle portions being spaced from each other on opposite sides of the blade; an engaging plate coupled to the second handle portion, the engaging plate having a first end portion and a second end portion, wherein the first end portion of the engaging plate is configured for selectively engaging the first engaging post, wherein the second end portion of the engaging plate is configured for selectively engaging the second engaging post, and wherein the engaging plate is slidable relative to the second handle portion between a locked position and an unlocked position; and a switch coupled to the engaging plate and movable relative to the second handle portion, wherein the switch is configured for moving the engaging plate between the locked and unlocked positions, wherein when the knife is in an assembled configuration and the switch is positioned relative to the second handle portion such that the engaging plate is in the locked position, the first engaging post extends from the first handle portion, through the connection hole of the blade, and into the second handle portion, the second engaging post extends from the first handle portion and into the second handle portion, and the engaging plate engages the first and second engaging posts, thereby restricting relative movement between the first and second handle portions and retaining the blade between the first and second handle portions, and wherein when the knife is in the assembled configuration and the switch is positioned relative to the second handle portion such that the engaging plate is in the unlocked position, the engaging plate is disengaged from the first and second engaging posts, thereby allowing relative movement between the first and second handle portions and allowing the blade to be separated from the first and second handle portions.

19. The folding knife of claim 18, wherein the second handle portion further comprises an opening formed therein, wherein the switch is at least partially disposed in the opening and is movable relative to the second handle portion from a first end of the opening to a second end of the opening, wherein when the switch contacts the first end of the opening, the engaging plate is in the first position, and wherein when the switch contacts the second end of the opening the engaging plate is in the second position.

20. The folding knife of claim 18, wherein the first and second engaging posts each have a groove formed therein, and wherein when the engaging plate is in the first position, the engaging plate extends at least partially into the groove of a respective first or second engaging post.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) The above and other objectives, as well as the technical features and effects, of the present invention can be better understood by referring to the following detailed description of some illustrative embodiments in conjunction with the accompanying drawings, in which:

(2) FIG. 1A shows a conventional folding knife in a certain state;

(3) FIG. 1B shows the conventional folding knife in FIG. 1 in another state;

(4) FIG. 1C shows the conventional folding knife in FIG. 1 in still another state;

(5) FIG. 1D is a partial sectional view of the two plates of the conventional folding knife in FIG. 1;

(6) FIG. 2 is an assembled perspective view of a folding knife according to the present invention;

(7) FIG. 3 is an exploded perspective view of the folding knife in FIG. 2;

(8) FIG. 4 is a sectional view of the folding knife in FIG. 2;

(9) FIG. 5 is a perspective view showing the engaging plate and the engaging posts of the folding knife in FIG. 2 in a certain state;

(10) FIG. 6 is a perspective view showing the engaging plate and the engaging posts of the folding knife in FIG. 2 in another state; and

(11) FIG. 7 is a partial sectional view of the switch of the folding knife in FIG. 2.

DETAILED DESCRIPTION OF THE INVENTION

(12) The present invention provides a folding knife that can be rapidly assembled and disassembled. In one embodiment, referring to FIGS. 2-4, the folding knife is assembled at least from a blade 20A and a handle 20B. The blade 20A is formed with a pivotal connection hole 202 at a position both adjacent to one end of the blade 20A and distant from the tip 201. In addition, the side of the blade 20A that is adjacent to the pivotal connection hole 202 and faces away from the cutting edge 203 is protrudingly provided with a pushing post 204. Once the blade 20A and the handle 20B are put together, the pushing post 204 is exposed from the handle 20B so that one who is holding the folding knife can rotate the blade 20A out of the handle 20B by pushing the pushing post 204 with a finger.

(13) With continued reference to FIGS. 2-4, the handle 20B includes a first handle portion 21 and a second handle portion 22. The inner side of the first handle portion 21 is protrudingly provided with a first engaging post 211 at a position adjacent to one end of the first handle portion 21 and is protrudingly provided with a second engaging post 212 at a position adjacent to the opposite end of the first handle portion 21. In this embodiment, the first engaging post 211 and the second engaging post 212 are independent components, each configured to be fixed to the inner side of the first handle portion 21 at one end. Moreover, the opposite end (hereinafter referred to as the second end) of the first engaging post 211 is circumferentially provided with a first engaging groove 2113 while the opposite end (hereinafter referred to as the second end) of the second engaging post 212 is circumferentially provided with a second engaging groove 2123. In other embodiments of the present invention, the first engaging post 211 and the second engaging post 212 may be integrally formed with the first handle portion 21 instead to meet production or design requirements, e.g., to reduce the number of components.

(14) Referring again to FIGS. 2-4, the second handle portion 22 is formed therein with a receiving space 220. The inner side of the second handle portion 22 is formed with a first engaging hole 221 at a position adjacent to one end of the second handle portion 22 and is formed with a second engaging hole 222 at a position adjacent to the opposite end (hereinafter referred to as the second end) of the second handle portion 22. In addition, the outer side of the second handle portion 22 is formed with a switch hole 223. The first engaging hole 221, the second engaging hole 222, and the switch hole 223 are in communication with the receiving space 220. In this embodiment, the second handle portion 22 is assembled from an inner part 22A and an outer part 22B, the receiving space 220 is formed between the inner part 22A and the outer part 22B, the first engaging hole 221 and the second engaging hole 222 are provided at two opposite ends of the inner part 22A respectively, and the switch hole 223 is provided in the outer part 22B. In other embodiments of the present invention, the structure of the second handle portion 22 may be adjusted as appropriate to include a single one component or multiple components, provided that the second handle portion 22 has the foregoing structural features. Besides, an engaging plate 23 is mounted in the receiving space 220 of the second handle portion 22. The engaging plate 23 can be displaced toward either of two opposite ends of the receiving space 220 and is formed with a first engaging portion 231 at a position adjacent to one end of the engaging plate 23 and a second engaging portion 232 at a position adjacent to the opposite end of the engaging plate 23. The first engaging portion 231 matches the first engaging groove 2113 in configuration and can be engaged in the first engaging groove 2113. The second engaging portion 232 matches the second engaging groove 2123 in configuration and can be engaged in the second engaging groove 2123.

(15) As shown in FIGS. 2-4, the second handle portion 22 is mounted with a switch 30. The switch 30 extends into and is received in the switch hole 223 and can be displaced toward either of two opposite ends of the switch hole 223. The inner side of the switch 30 is connected to the engaging plate 23 in order for the switch 30 to drive the engaging plate 23 into displacement. The outer side of the switch 30 is exposed through the switch hole 223 so that a user can push the switch 30 with a finger, thereby displacing the engaging plate 23 toward either a first end or an opposite second end of the receiving space 220. Once the blade 20A is pivotally connected to the first handle portion 21 by inserting the first engaging post 211 through the pivotal connection hole 202 of the blade 20A, and the second handle portion 22 is assembled to the first handle portion 21 by inserting the second ends of the first engaging post 211 and of the second engaging post 212 into the first engaging hole 221 and the second engaging hole 222 respectively, the user can bring the first engaging portion 231 and the second engaging portion 232 of the engaging plate 23 respectively into engagement in the first engaging groove 2113 and the second engaging groove 2123 of the engaging plate 23 (see FIG. 5) simply by pushing the switch 30 with a finger and thus displacing the engaging plate 23 toward the second end of the receiving space 220 (e.g., rightward as shown in FIG. 4). Thus, the first handle portion 21 and the second handle portion 22 are rapidly and securely coupled to each other to form the handle 20B, with the engaging portions 231, 232 restricted respectively by the engaging grooves 2113, 2123 to prevent the first handle portion 21 and the second handle portion 22 from separating from each other. The blade 20A can now be rotated about its pivot shaft (i.e., the first engaging post 211) in order to store the cutting edge 203 between the first handle portion 21 and the second handle portion 22, leaving only the pushing post 204 outside the handle 20B (see FIG. 2). In this embodiment, the switch 30 is located on one side of the second handle portion 22 and is adjacent to the second end of the second handle portion 22, the engaging plate 23 is formed with an engaging hole 234, and the switch 30 is assembled to the engaging plate 23 by having the inner side of the switch 30 engaged in the engaging hole 234. In practice, however, the way the switch 30 and the engaging plate 23 are assembled together may be adjusted according to product requirements. The position of the switch hole 223 may also be adjusted so that the switch 30 is located elsewhere on the second handle portion 22, as long as the switch 30 can be used to displace the engaging plate 23.

(16) Referring again to FIGS. 2-4, when it is desired to disassemble the folding knife in order to get rid of the dirt therein, the user only has to push the switch 30 with a finger and thereby displace the engaging plate 23 toward the first end of the receiving space 220 (e.g., leftward as shown in FIG. 4), and the first engaging portion 231 and the second engaging portion 232 of the engaging plate 23 will be disengaged respectively from the first engaging groove 2113 and the second engaging groove 2123 at the same time (see FIG. 6). Once the engaging portions 231, 232 are no longer engaged in the engaging grooves 2113, 2123 respectively, the user can detach the second handle portion 22 and the blade 20A sequentially from the first handle portion 21 in order to clean the folding knife or replace the blade 20A with a new one. The structure of the folding knife of the present invention is so designed that, simply by pushing the switch 30, the user can render the folding knife rapidly but surely into a state where disassembly is allowed (see FIG. 6) or a state where disassembly is prevented (see FIG. 5). Now that the complicated steps required to disassemble and reassemble the conventional folding knives are no more necessary, the folding knife of the present invention features greater convenience of use. Furthermore, in contrast to the conventional folding knives (e.g., the folding knife 1 described in Description of Related Art, whose users have to adjust the positions of the blocks and the apertures carefully), the folding knife of the present invention allows the engaging plate 23 to be adjusted in position (to either engage with or disengage from the engaging posts 211, 212) by no more than a push on the switch 30.

(17) In another embodiment of the present invention, referring again to FIGS. 2-4, the folding knife further includes an elastic plate 24 mounted between the first handle portion 21 and the second handle portion 22. The elastic plate 24 is formed with a first through hole 241 at a position adjacent to one end of the elastic plate 24 and is formed with a second through hole 242 at a position adjacent to the opposite end of the elastic plate 24 so that the first engaging post 211 can pass through the first through hole 241 into the first engaging hole 221 while the second engaging post 212 passes through the second through hole 242 into the second engaging hole 222. The elastic plate 24 is further provided with a stopping portion 243. When the blade 20A has been rotated completely out of the handle 20B, the stopping portion 243 is engaged with the aforesaid end of the blade 20A such that the blade 20A cannot be rotated into the handle 20B. Only when the stopping portion 243 is forced out of engagement with the blade 20A can the blade 20A be rotated again and thereby stored in the handle 20B. While the stopping portion 243 is depicted in the drawings as a plate, it is feasible in another embodiment of the present invention to configure the stopping portion 243 otherwise (e.g., as a protuberance), and in that case, the aforesaid end of the blade 20A will be provided with a groove corresponding in position to the protuberance in order to engage with the protuberance.

(18) To prevent excessive rotation of the blade 20A, referring to FIGS. 3 and 4, the blade 20A in still another embodiment of the present invention is formed with a curved position-limiting groove 205 at a position adjacent to the aforesaid end of the blade 20A while the handle 20B is provided therein with a position-limiting post 25. In this embodiment, the position-limiting post 25 extends through the position-limiting groove 205 and has two opposite ends connected respectively to the inner side of the first handle portion 21 and the inner side of the second handle portion 22. The position of the position-limiting post 25 within the position-limiting groove 205 is changed when the blade 20A is rotated. For example, when the blade 20A has been rotated completely out of the handle 20B, the position-limiting post 25 is pressed against the wall of one end of the position-limiting groove 205. When the blade 20A is subsequently rotated to be stored in the handle 20B, the position of the position-limiting post 25 in the position-limiting groove 205 is gradually changed. Once the blade 20A is entirely stored in the handle 20B, the position-limiting post 25 is pressed against the wall of the opposite end of the position-limiting groove 205. Thus, by adjusting the length of the position-limiting groove 205, it can be ensured that the blade 20A will be kept securely at the predetermined terminal positions, without fear that a user may rotate the blade 20A excessively. It should be pointed out that, when the folding knife includes the elastic plate 24, the position-limiting post 25 extends through the elastic plate 24 (see FIG. 4).

(19) In yet another embodiment of the present invention, referring to FIG. 3 and FIG. 7, the bottom side of the switch 30 is formed with a recess 300. The recess 300 is mounted therein, from the inside out, with a spring 301 and a ball 303. In addition, the inner side of the second handle portion 22 is concavely provided with a first positioning hole 225 and a second positioning hole 227, both corresponding in position to the switch hole 223. In this embodiment, the first positioning hole 225 and the second positioning hole 227 are provided in the inner side of the inner part 22A at positions corresponding to the switch hole 223. When the switch 30 has been pushed and thereby displaced to one end of the switch hole 223, the ball 303 corresponds to the first positioning hole 225 and is pushed by the spring 301 into engagement in the first positioning hole 225, thereby securing the switch 30 in place. In the course in which the switch 30 is pushed and thereby displaced in the opposite direction, the ball 303 is forced to push the spring 301 further into the recess 300. Once the switch 30 reaches the opposite end of the switch hole 223, the ball 303 corresponds to the second positioning hole 227 and is pushed by the spring 301 into engagement in the second positioning hole 227, thereby securing the switch 30 where it is. The switch 30, therefore, cannot be displaced without being pushed by a force that can overcome the force applied by the spring 301 to the ball 303. This technical feature allows the folding knife to be placed safely in a bag or pocket because the switch 30 will not be displaced, let alone allow separation of the blade 20A and the handle 20B, even when accidentally pushed by an object in the bag or pocket.

(20) The above-mentioned descriptions represent merely the exemplary embodiment of the present disclosure, without any intention to limit the scope of the present disclosure thereto. Various equivalent changes, alternations or modifications based on the claims of present disclosure are all consequently viewed as being embraced by the scope of the present disclosure.