ASSEMBLY AS A JUNCTION BOX REPLACEMENT AND METHOD FOR INSTALLING SAID ASSEMBLY

Abstract

An assembly as a junction box replacement, having least two electrical cables (4). A case (1) encases the ends (40) of the electrical cables (4). Clamping means (2) is arranged so as to extend around at least part of the case (1) and around the electrical cables (4) and is clamped for mutual strain relief. The invention further relates to a method for installing an assembly as a junction box replacement with the following steps: contacting the electrical conductors (41) by means of electrical terminals (42), inserting the ends (40) of the electrical cables (4) into the case (1) through the clamping means (2), which is not yet clamped, and tightening the clamping means (2) and thus mechanically connecting the protective sheaths (43) of the electrical cables (4) to each other and to the case (1).

Claims

1. An assembly as a junction box replacement comprising at least two electrical cables (4) which end in the assembly and are provided with a protective sheath (43) and have individual electrical conductors (41) provided with insulation (44), wherein a case (1) and a clamping means (2) are provided, wherein the case (1) encases the ends (40) of the electrical cables (4) with overlapping of the protective sheath (43), and the clamping means (2) is arranged encircling at least a part of the case (1) and the electrical cables (4) with the protective sheath (43) and tensioned for mutual strain relief.

2. The assembly according to claim 1, wherein the case (1) is formed of an electrically non-conductive and tear-resistant material.

3. The assembly according to claim 1, wherein the case (1) is made of a planar, bag-shaped or tubular, elastic material (14, 15, 16), wherein the bag-shaped or tubular material (14, 16) has an opening (10), through which the ends (40) the electrical cable (4) are insertable.

4. The assembly according to claim 3, wherein the elastic material is waterproof.

5. The assembly according to claim 1, wherein the case (1) is made of a rigid material in spatial form with an opening (10), through which the ends (40) the electrical cable (4) are insertable.

6. The assembly according to claim 5, wherein the case (1) of solid material is formed in the area of the opening (10) of elastic material, wherein the elastic material is molded on the case (1) otherwise made of solid material.

7. The assembly according to claim 1, wherein the case (1) in the area of the clamping means (2) is provided with a permanently elastic sealant (23).

8. The assembly according to claim 1, characterized wherein the case (1) is formed in two parts, wherein an inner case (12) made of elastic material and an outer case (1) having a rigid spatial foul' are provided.

9. The assembly according to claim 5, wherein the spatial form is provided near the opening (10) with an access protection (3) extending over the opening (10), wherein the access protection (3) on one end is fixed on the case (1) in the spatial form and at the other end is securely encompassed by the clamping means (2).

10. The assembly according to claim 1, wherein the clamping means (2) is a cable tie (21), a tension clamp or a screw clamp.

11. The assembly according to claim 1, wherein the clamping means (2) is attached to the case (1) or inserted through the case (1).

12. The assembly according to claim 1, wherein the electrical conductors (41) of the electrical cables (4) are attached with their stripped ends in electrical terminals (42).

13. A method for installing a system as a junction box replacement according to claim 1, comprising the steps: contacting the electrical conductors (41) by means of electrical terminals (42), inserting the ends (40) the electrical cables (4) into the case (1) through the not yet tensioned clamping means (2), and tightening the clamping means (2) and thus mechanically connecting the protective sheaths (43) of the electrical cables (4) with each other and with the case (1).

14. The method according to claim 13, further comprising closing the opening (10) on the case (1) by an access protection (3), whereby the access protection (3) along with the electrical cables (4) are tensioned with the clamping means (2).

15. The method according to claim 13, wherein the case (1), after being provided with the electrical cables (4) and clamped with the clamping means (2), is completely filled with a permanently elastic sealant.

Description

[0026] Hereinafter, various embodiments of the invention will be described in detail with reference to the accompanying drawings.

[0027] There is shown in:

[0028] FIG. 1a, b, c an assembly as a junction box replacement in three partly sectional views in a first embodiment

[0029] FIG. 2a, b, c an assembly as a junction box replacement in a second embodiment,

[0030] FIG. 3a, b, c, d an assembly as a junction box replacement in a third embodiment,

[0031] FIG. 4a, b an assembly as a junction box replacement in a fourth embodiment,

[0032] FIG. 5a, b an assembly as a junction box replacement or the case with clamping means in a fifth embodiment and

[0033] FIG. 6a, b an assembly as a junction box replacement or the case with clamping means in a sixth embodiment.

[0034] In FIG. 1, an assembly is shown as a junction box replacement in three partially sectional views in a first embodiment. The assembly comprises a case 1 made of a solid, electrically non-conductive material in a cylindrical shape. In FIG. 1a a side view of a first side, in FIG. 1b a partially sectioned plan view of the cylindrical case 11 is shown. FIG. 1c shows a side view, as FIG. 1a only rotated in orientation by 90.

[0035] The cylindrical, solid case 11 has a solid spatial form, wherein the cylindrical case 11 is closed at one end face and thus on the other end side has an opening 10 through which electrical cables 4 can be inserted.

[0036] In the first embodiment shown in FIG. 1 three electrical cables 4 with standard protective sheath 43, for example of the type N YM, are shown. The in the electrical cables 4, electrical conductors 41, individually provided with insulation 44, are inserted according to the desired assignment in electrical terminals 42 for contacting. In FIG. 1c, this situation is fully illustrated, wherein it is made for clarity in FIG. 1a only for the electrical cables of the three cables shown there.

[0037] In the cylindrical case 11, two through openings 17 are arranged adjacent the opening 10 in the cylindrical body of the sheath, through which a clamping means 2 in the form of a cable tie 21 is inserted, wherein a cable tie head 22 (see FIG. 2a) is to be arranged outside the cylindrical case, so that the electrical cable ends 40 inserted in the cylindrical case 11 through the opening 10 can be clamped with the cable tie 21 to each other and tensioned on the cylindrical case 11 from the outside. The corresponding installation situation can be seen in FIG. 1b.

[0038] In a second embodiment according to FIG. 2a, b and c, a corresponding assembly is shown again with a cylindrical solid case 11 as in views in FIG. 1. In the cylindrical case 11, however, an inner, elastic case 12, similar to a plastic bag is additionally provided. Further, an access protection 3 is provided in the faun of an inner flap 31 in the inside of the cylindrical, solid case 11.

[0039] The cable tie 21 provided as a clamping means 2 wraps around the inner, elastic sheath 12 and the inner flap 31 provided as an access protection 3 near the opening 10 within the cylindrical, solid case 11, the cable tie 21 being opened to the extent that the cable tie 21 is not yet equipped that this circumferentially substantially rests against the inner wall of the cylindrical case 11 and thus the inner flap 31 also bears against the wall of the cylindrical case 11 and the inner, elastic case 12 is also wide open.

[0040] The electrical cable ends 40 are, with their electrical conductor 41 end portions stripped of the insulation, contacted with each other in electrical terminals 42 in the required manner and are then inserted in the case 1 consisting of the cylindrical, solid case 11 as outer case having a solid spatial form and the inner elastic case 12.

[0041] In the region of the to be tensioned cable tie 21, a permanently elastic sealing means 23 is provided in the opening 10 within the inner case 12, so that after clamping the cable tie 21, the inner case 12 presses around the looped-in electrical cable 4 and by means of the permanently elastic sealing means 23 provides a water tight seal, so that this junction box substitute can even be submersed (short term) in water (IP 57).

[0042] FIG. 3a to d show an assembly as a junction box replacement in a third embodiment, in which the case 1 is designed as a quadratic, solid case 13. The quadratic case 13 here has an elongated shape, with one small end face closed and the other small end face open, namely forming the opening 10. Of course, the quadratic case 13 also have cube shape or broader transverse extent. Near the opening 10 two insertion openings 17 are arranged, through which a cable tie 21 is inserted as clamping means 2. The side opposite the side surface with the insertion openings 17 has, as an access protection 3, a foldable flap 32 as part of this side wall. Second insertion openings 33 are provided through this fold-down tab 32 through which the cable tie 21 is also inserted.

[0043] In the unequipped basic state the cable tie 21 is wide open, so that the cable tie 21 is largely applied to the inside of the quadratic case 13 and the fold-down tab 32 is wide open and thus the largest possible opening 10 is foamed.

[0044] After plugging of the finished contacted electrical cable ends 4 through this opening 10 and thus through the cable tie 21, the cable tie 21 is tightened at the cable tie head 22 from the outside, so that the down foldable flap 32 folds down onto the enveloped electrical cable 4 and the electrical cable 4 with their protective sheaths 43 are tensioned together with each other and with the quadratic case 13.

[0045] In FIGS. 4a and b show a fourth embodiment of the invention, namely an assembly consisting solely of an elastic case 1, here a bag-like, elastic case 14 with the electrical cables 4 received therein. At the bag-like case 14, which likewise has an opening 10 for receiving the cable ends 40, as clamping means 2 a cable tie 21 is attached, for example, glued, on the outside.

[0046] In FIG. 4a, the bag-shaped case 14 is shown in the open state with the clamping means 2 attached thereto in the form of a cable tie 21 also in the open state. In this open state, the opening 10 of the bag-shaped case 10 is wide open, so that electrical cables 4 pre-contacted with electrical terminals 42 can be inserted through the opening 10 in the bag-shaped case 14. The electrical cables 4 are inserted so far, that the cable tie 21 engages with its clamping action on the outer protective sheath 43 of the electrical cable 4. Now, the cable tie is wrapped around the bag-shaped casing 14 enclosing the electrical cable ends 40 and clamped as shown in FIG. 4b.

[0047] In FIG. 5a and b, a fifth embodiment of the invention is shown as a junction box replacement with a flat, elastic case 15. The planar envelope, shown in circular shape, has fixed on its outside near an edge area a cable tie 21.

[0048] If there is now an assembled bundle of electrical cables 4 connected to electric terminals 42, the end thereof is placed in the center of the flat case 15 and folded down on all sides. In the area of the protective sheath 43 of the electric wire 4 then the cable tie 21, covering over the flat case 15 at its entire periphery, is looped around the electrical cables 4, tensioning these to each other. This situation is shown in FIG. 5b.

[0049] In FIGS. 6a and 6b, a sixth embodiment of an assembly is shown as a junction box replacement with a tubular, elastic case 16.

[0050] In FIG. 6a, the bare tube-shaped case 16 is shown with a cable tie 21 attached to the outside. The tubular, elastic sheath 16 has 2 openings, wherein only one opening 10 serves as an insertion opening for the prefabricated electrical cables 4. These cables 4 are inserted up to half-way at most in the tubular case 16 and then the tubular case 16 is folded back along the fold line F (dashed line) and the cable tie is clamped around the tubular sheath 16, namely with both ends and the cable ends 40 received therein, as shown in FIG. 6b.

[0051] With the assembly according to the invention as a junction box replacement, electrical cables 4 can be cut to length comfortably and time-saving freely accessible by the electrician, their conductor 41 stripped, and be contacted with cable clamps 42 and then wrapped before the final installation in the interior of buildings with the appropriate case 1 and tensioned with clamp means 2, so that a strain relief is done so that when using individual electrical cables 4 these transfer over the clamping means 2 the induced forces on the other electrical cables 4, but not on the contacted electrical conductors 41 arranged in the terminals 42 behind the clamping means 2. It is thus safely avoided that loose contacts and thus fire hazard could arise. Furthermore, a later access to these replacement junction boxes may be had at any time in time saving manner by the removal and subsequent resealing of the case 1 enclosing the cable ends 40.

[0052] Further, by correspondingly elastic and waterproof sheaths 1, it is easily possible to realize a splash protection. With a suitable choice of additional sealants, such as permanently elastic sealants 23 in the area of the clamping means 2 inside the closeable opening 10 even higher quality water protection can be achieved.

[0053] All embodiments of the inventive idea have in common that all electrical cables 4, which are contacted with each other or at least are to be secured at this point, are enveloped by a case 1 and are fixed to each by a suitable clamping means 2 to transfer any occurring tensile forces onto the stable protective sheath 43 of the electrical cable 4.

LIST OF REFERENCE NUMBERS

[0054] 1 case

[0055] 10 opening

[0056] 11 cylindrical, solid case

[0057] 12 inner, elastic case

[0058] 13 quadratic, solid case

[0059] 14 bag-shaped, elastic case

[0060] 15 flat, elastic case

[0061] 16 tubular, elastic case

[0062] 17 insertion opening

[0063] 2 clamping means

[0064] 21 cable ties

[0065] 22 cable tie head

[0066] 23 permanent elastic sealant

[0067] 3 engagement protection

[0068] 31 inside flap

[0069] 32 fold-down flap

[0070] 33 second insertion opening

[0071] 4 electrical cable

[0072] 40 electrical cable end

[0073] 41 conductor

[0074] 42 electrical terminal

[0075] 43 protective sheath

[0076] 44 insulation

[0077] F fold line