WATER SOFTENER VALVE AND WATER SOFTENER
20190072208 ยท 2019-03-07
Inventors
Cpc classification
C02F1/5245
CHEMISTRY; METALLURGY
F16K31/52483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/0712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J49/85
PERFORMING OPERATIONS; TRANSPORTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/52475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/524
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C02F1/52
CHEMISTRY; METALLURGY
F16K31/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed are a water softener valve and a water softener. The water softener valve includes a valve body, a spacer group, and a piston assembly, the piston assembly including a piston body and a piston rod. The piston assembly defines a water passage through two ends of the piston assembly, the outer peripheral surface of the piston body is alternately defined with a plurality of sealing surfaces and communicating grooves along a press-in direction; the spacer group and the inner peripheral surface of an valve cavity of the valve body forms a plurality of gate grooves arranged along the press-in direction; the valve cavity is defined with a proximal cavity and a distal cavity respectively adjacent to the proximal end and the distal end of the spacer group along the press-in direction.
Claims
1. A water softener valve, comprising: a valve body, a spacer group, and a piston assembly, the piston assembly comprising a piston body and a piston rod, wherein, the piston assembly defines a water passage through two ends of the piston assembly, the outer peripheral surface of the piston body is alternately defined with a plurality of sealing surfaces and communicating grooves along a press-in direction; the spacer group and the inner peripheral surface of an valve cavity of the valve body forms a plurality of gate grooves arranged along the press-in direction; the valve cavity is defined with a proximal cavity and a distal cavity respectively adjacent to the proximal end and the distal end of the spacer group along the press-in direction; the inner wall of the valve cavity corresponding to the plurality of gate grooves is defined with a water-inlet inner hole, a water-outlet inner hole, a forward washing water-inlet port, a forward washing jet flow hole, a softening-inlet port, and a wastewater inner hole, corresponding to the distal cavity is defined with a softening-outlet port; the proximal cavity and the adjacent gate groove, two adjacent gate grooves, and the gate groove and the adjacent distal cavity, are respectively blocked by a corresponding sealing surface or communicated by a corresponding communication groove.
2. A water softener valve of claim 1, wherein, the inner wall of the valve cavity corresponding to the plurality of gate grooves is further defined with a backwashing water-inlet port, and corresponding to the distal cavity is defined with a backwashing jet flow hole.
3. A water softener valve of claim 2, wherein, the plurality of gate grooves comprises a first gate groove, a fourth gate groove, as well as a second gate groove and a third gate groove defined between the first gate groove and the fourth gate groove; the proximal cavity is adjacent to the first gate groove, the distal cavity is adjacent to the fourth gate groove; the inner wall of the valve cavity corresponding to the first gate groove is defined with the wastewater inner hole; the inner wall of the valve cavity corresponding to the second gate groove is defined with the forward washing jet hole and the softening inlet port; the inner wall of the valve cavity corresponding to the third gate groove is defined with the forward washing water-inlet port and the water-inlet inner hole; and the inner wall of the valve cavity corresponding to the fourth gate groove is defined with the backwashing water-inlet port and the water-outlet inner hole.
4. A water softener valve of claim 3, wherein, the plurality of sealing surfaces comprise a first sealing surface, a second sealing surface, and a third sealing surface, the plurality of communicating grooves comprise a first communicating groove and a second communicating groove; the first sealing surface, the first communicating groove, the second sealing surface, the second communicating groove, and the third sealing surface are alternately arranged along the press-in direction in sequence; and the first gate groove, the second gate groove, the third gate groove, and the fourth gate groove are sequentially arranged along the press-in direction.
5. A water softener valve of claim 1, wherein, the valve body comprises a main body and a first end cap, the main body defines an inner cavity with one end open; the first end cap covers the open of the valve body and cooperates with the valve body to form the valve cavity.
6. A water softener valve of claim 5, wherein, the piston rod extends out of the valve body through the first end cap, the proximal cavity is adjacent to the first end cap, the valve cavity has a bottom surface opposite to the first end cap; the water softener valve further comprises an annular irregular grid, the irregular grid defines a recess toward the bottom surface, the distal cavity is defined between the recess and the bottom surface; the spacer group is pressed between the first end cap and the irregular grid.
7. A water softener valve of claim 1, wherein, the water softener valve comprises a driving mechanism, the driving mechanism comprises a mounting seat and a cam, the end of the piston rod extending out of the valve body is transmission cooperated with the cam; the mounting seat is defined with a sliding connection structure, the end of the piston rod extending out of the valve body is defined with a sliding cooperation portion, the sliding cooperation portion is slidably cooperated with the sliding connection structure along a longitudinal direction, and the sliding cooperation portion is position-limiting cooperated with the sliding connection structure along a lateral direction; the sliding connection structure comprises two slideways opposite to each other along the lateral direction, and the sliding cooperation portion extends into the two slideways and located between the two slideways, and is slidably cooperated with the two slideways along the longitudinal direction respectively; the longitudinal direction coincides with the length direction of the piston rod, the lateral direction is perpendicular to the longitudinal direction and the axial direction of the cam.
8. A water softener valve of claim 7, wherein, the piston rod comprises a rod portion and a transmission cooperation portion defined on one end of the rod portion, the transmission cooperation portion is defined on the outer side of the valve body, the sliding cooperation portion comprises a plurality of sliding shafts defined on the side of the transmission cooperation portion away from the cam, the plurality of sliding shafts are arranged in two rows to respectively slidably cooperated with one of the two slideways along the longitudinal direction.
9. A water softener valve of claim 8, wherein, the transmission cooperation portion protrudes from the peripheral surface of the rod portion along the lateral direction, the transmission cooperation portion is defined with a sliding groove extending along the lateral direction, the cam is defined with an eccentric shaft adapted to the sliding groove, and the plurality of sliding shafts are defined at the periphery of the sliding groove.
10. A water softener valve of claim 1, wherein, the water softener valve comprises: a control box, comprising a housing assembly and a transmission mechanism, the housing assembly being configured to connect to the valve body of the water softener valve, the transmission mechanism comprising a driving member movably mounted in the housing assembly, the driving member being configured to connect to the piston rod, to drive the piston rod to move, the driving member being defined with an inductive structure; and an electronic control board, mounted in the housing assembly, the electronic control board being defined with a plurality of inductors, the plurality of inductors being configured to sense the inductive structure, and output corresponding electronic signal when the inductive structure moves into an inductive area of the inductors.
11. A water softener valve of claim 10, wherein, the driving member is rotatably connected to the housing assembly, the plurality of inductors are distributed around the rotation axis of the driving member.
12. A water softener valve of claim 11, wherein, the transmission mechanism further comprises a transmission gear, the transmission gear is configured to connect to a motor of the water softener valve, the driving member comprises a cam, the outer peripheral surface of the cam is defined with gear rings, the gear rings engage with the transmission gear, and the cam is configured to connect to the piston rod, to drive the piston rod to move; the electronic control board is defined on the side of the gear rings away from the cam, the inductive structure is defined on the cam, and the inductors are defined on the side of the electronic control board facing the gear rings.
13. A water softener valve of claim 1, wherein, the valve body comprises a water-inlet passage, a water-outlet passage, a softening-inlet passage, a softening-outlet passage, a wastewater passage, and a salt suction passage all communicated with the valve cavity, the valve cavity, the water-inlet passage, and the wastewater passage extend along a first direction, the valve body has a first end surface at a second direction, the water-inlet passage and the wastewater passage are both defined adjacent to the first end surface; the first end surface defines a first flow guiding hole communicating with the water-inlet passage, and a second flow guiding hole communicating with the wastewater passage; the first direction is perpendicular to the second direction; the water softener valve further comprises a second end cap configured to cover the first flow guiding hole and the second flow guiding hole.
14. A water softener valve of claim 13, wherein, the surface of the second end cap cooperated with the first end surface is defined with a first flange and a second flange respectively corresponding to the first flow guiding hole and the second flow guiding hole; the first flange is sealingly cooperated with the inner wall of the first flow guiding hole, and the second flange is sealingly cooperated with the inner wall of the second flow guiding hole.
15. A water softener valve of claim 1, wherein, the valve body comprises a water-inlet passage, a water-outlet passage, a softening-inlet passage, a softening-outlet passage, a wastewater passage, and a salt suction passage all communicated with the valve cavity, the valve cavity, the wastewater passage, and the salt suction passage extend along a first direction, the valve body is defined with a second end surface at the first direction, the wastewater passage and the salt suction passage respectively define a wastewater port and a salt suction port in the second end surface; the softening-outlet passage extends perpendicular to the first direction, the second end surface is defined with a third flow guiding hole, the third flow guiding hole extends along the first direction and communicates with the softening-outlet passage; the water softener valve further comprises a wastewater drain nozzle defined at the wastewater port, a water injection salt suction nozzle defined at the salt suction port, and a third end cap detachably covered at the third flow guiding hole; the third end cap is further configured, together with the valve body, to limit and fix the wastewater drain nozzle and the water injection salt suction nozzle.
16. A water softener valve of claim 15, wherein, the side of the third end cap facing the second end surface is defined with a third flange which is sealingly cooperated with the third flow guiding hole.
17. A water softener valve of claim 15, wherein, the third end cap corresponding to the wastewater port is defined with a first fixing hole for the wastewater drain nozzle to pass through; the third end cap corresponding to the salt suction port is defined with a second fixing hole for the water injection salt suction nozzle to pass through.
18. A water softener valve of claim 17, wherein, the outer peripheral surface of the wastewater drain nozzle is stepped taper set, and defined with a first stepped surface facing the third end cap, the inner peripheral wall of the first fixing hole is defined with a first limiting surface which abuts against the first stepped surface; and/or, the outer peripheral surface of the water injection salt suction nozzle is stepped taper set, and defined with a second stepped surface facing the third end cap, an inner peripheral wall of the second fixing hole is defined with a second limiting surface which abut against the second stepped surface.
19. A water softener valve of claim 15, wherein, the water-inlet passage and the water-outlet passage both extend along the first direction, the water-inlet passage and the water-outlet passage are respectively defined with a water-inlet port and a water-outlet port in the second end surface; the water-inlet port and the water-outlet port are arranged side by side along the second direction, the wastewater port, the third flow guiding hole, and the salt suction port are arranged side by side along the second direction, and the wastewater port, the third flow guiding hole, and the salt suction port are defined on the same side of the water-inlet port and the water-outlet port along a third direction; the first direction, the second direction, and the third directions are perpendicular to each other.
20. A water softener, wherein, the water softener comprises a water softener valve, the water softener valve comprises: a valve body, a spacer group, and a piston assembly, the piston assembly comprising a piston body and a piston rod, wherein, the piston assembly defines a water passage through two ends of the piston assembly, the outer peripheral surface of the piston body is alternately defined with a plurality of sealing surfaces and communicating grooves along a press-in direction; the spacer group and the inner peripheral surface of an valve cavity of the valve body forms a plurality of gate grooves arranged along the press-in direction; the valve cavity is defined with a proximal cavity and a distal cavity respectively adjacent to the proximal end and the distal end of the spacer group along the press-in direction; the inner wall of the valve cavity corresponding to the plurality of gate grooves is defined with a water-inlet inner hole, a water-outlet inner hole, a forward washing water-inlet port, a forward washing jet flow hole, a softening-inlet port, and a wastewater inner hole, corresponding to the distal cavity is defined with a softening-outlet port; the proximal cavity and the adjacent gate groove, two adjacent gate grooves, and the gate groove and the adjacent distal cavity, are respectively blocked by a corresponding sealing surface or communicated by a corresponding communication groove.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0083] In order to more clearly illustrate the embodiments of the present disclosure, the drawings used in the embodiments will be briefly introduced below.
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DESCRIPTION OF THE REFERENCE SIGNS
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TABLE-US-00001 sign name 100 water softener valve 10 valve body 11 valve cavity 12 proximal cavity 13 distal cavity 141 water-inlet inner hole 142 water-outlet inner hole 143 forward washing water-inlet port 144 forward washing jet flow hole 145 softening inlet port 146 wastewater inner hole 147 softening outlet port 148 backwashing water-inlet port 149 backwashing jet flow port 151 water-inlet port 152 water-outlet port 153 wastewater port 160 water-inlet passage 42 opening 13a piston rod 17a sliding cooperation portion 21a sliding shaft 19 rod portion 20 transmission cooperation portion 22a sliding groove 12a driving mechanism 14 mounting seat 100a control box 110 housing assembly 111 positioning post 114 mounting dent 120 transmission mechanism 121 driving member 122 inductive structure 121a first communicating hole 151a second communicating hole 16a first end surface 161a first flow guiding hole 162a second flow guiding hole 163a first sub-fixing hole 164a second sub-fixing hole 11a second end surface 111a first mounting hole 112a second mounting hole 113a third mounting hole 13b salt suction port 14a third flow guiding hole 20a wastewater drain nozzle 21b first stepped surface 161 water-outlet passage 162 wastewater passage 163 softening-inlet passage 164 softening-outlet passage 165 forward washing jet flow passage 166 forward washing water-inlet passage 167 backwashing jet flow passage 168 backwashing water-inlet passage 169 salt suction water injection passage 17 main body 18 first end cap 2 spacer group 21 first gate groove 22 second gate groove 23 third gate groove 24 fourth gate groove 3 piston assembly 31 piston body 16 sliding connection structure 18a slideway 25 rib 24a first mounting plate 32a via hole 26 fixing post 27 fixing hole 28 notch 34 first connecting plate 123 transmission gear 200a electronic control board 201a inductor 202a positioning hole 203a positioning portion 204 receiving dent 205 external connector 165a third sub-fixing hole 18b mounting head 181 first annular cylinder 182 second annular cylinder 20b second end cap 21c first flange 211 first annular groove 30a water injection salt suction nozzle 31 second stepped surface 40 third end cap 41a third flange 411 annular groove 42a first fixing hole 43 second fixing hole 44 first assembly hole 31a cavity 32 third stepped surface 341 first sealing surface 342 second sealing surface 343 third sealing surface 351 first communicating groove 352 second communicating groove 36 first connecting member 37 first fastening member 4 irregular grid 41 first recess 200 ion exchange tank 201 tank body 202 central tube 203 ion exchange chamber 300 salt box 35 second mounting plate 36a mounting recess 37a first mounting cavity 38 second mounting cavity 29 covering plate 15 cam 23a eccentric shaft 30 gear rings 33a output shaft 206 avoiding area 207 isolation portion 208 main control board connector 209 motor connector 210 flow inductor connector 500 power device 22b second flange 221 second annular groove 23b first through hole 24b second through hole 25a third through hole 26a second recess 45 second assembly hole 46 third assembly hole 50 first sealing ring 60 second sealing ring 70 third sealing ring 80 second fastening member
[0126] T Embodiments of the present disclosure are further described in detail with reference to the accompanying drawings and the embodiments.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0127] The technical solutions in the embodiments of the present disclosure are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present disclosure. It will be appreciated that the described embodiments are merely part of the embodiments of the present disclosure, rather than all the embodiments.
[0128] It should be noted that, if there is a directional indication (such as up, down, left, right, front, back, . . . ) in the embodiment of the present disclosure, the directional indication is merely used to explain, in a certain posture (as shown in the drawing), relative positional relationship, movement and so on between parts. If the certain posture changes, the directional indication changes correspondingly.
[0129] The present disclosure provides a water softener valve.
[0130] In one embodiment of the present disclosure, as shown in
[0131] The piston assembly 3 is provided with a water passage having both ends through, the outer peripheral surface of the piston body 31 is alternately provided with a plurality of sealing surfaces and communicating grooves along the press-in direction. The spacer group 2 and the inner peripheral surface of an valve cavity 11 of the valve body 10 forms a plurality of gate grooves arranged along the press-in direction.
[0132] The valve cavity 11 is provided with a proximal cavity 12 and a distal cavity 13 respectively adjacent to the proximal end and the distal end of the spacer group in the press-in direction. The inner wall of the valve cavity 11, corresponding to the plurality of gate grooves, is provided with a water-inlet inner hole 141, a water-outlet inner hole 142, a forward washing water-inlet port 143, a forward washing jet flow hole 144, a softening inlet port 145 and a wastewater inner hole 146; the inner wall of the valve cavity 11, corresponding to the distal cavity 13, is provided with a softening outlet port 147. The proximal cavity 12 and the gate groove, two gate grooves, as well as the gate groove and the distal cavity 13, which are adjacent to each other, are blocked by a corresponding sealing surface or communicated by a corresponding communication groove.
[0133] In some embodiments, the valve body 10 is formed by a plurality of components fastened via bolts, and the cooperation surfaces being in a sealing cooperation with a sealing ring or the like. To facilitate mass production, each component may be injection molded. In some other embodiments, the valve body 10 is formed by a plurality of components connected together by ultrasonic welding, to form a relatively complicated valve cavity 11 and each passage. Or, in some other embodiments, the valve body 10 is manufactured by using emerging 3D printing technology, to facilitate small batch models.
[0134] The plurality of gate grooves are usually formed by similar structural members assembled. And in order to be fixed along the press-in and pull-out directions of the piston rod 13a, these structural members, in addition to partition plates, are provided with a support rod connected between the opposite partition plates, to form a grid-shaped gate groove. In order to better isolate adjacent gate grooves, a sealing member is further provided between adjacent structural members, usually the sealing member is annular and extends inwardly out of the inner edge of the partition plate of the structural member.
[0135] In the piston assembly 3, the piston body 31 reciprocates to realize waterway switching of corresponding function, such as water production, suction salt forward washing, suction salt backwashing, and injection waterway of the salt box 300. The piston rod 13a mainly functions as a transmission, the inner tank of the piston rod 13a connects to the piston body 31, and the outer connects to the driving mechanism. The driving mechanism is configured to realize the automatic waterway switching, usually uses a gear and a cam group.
[0136] The water-inlet inner hole 141, the water-outlet inner hole 142, the forward washing water-inlet port 143, the forward washing jet flow hole 144, the softening inlet port 145 and the wastewater inner hole 146 may be in different arrangements. It should be understood that, every two of the water-inlet inner hole 141, the water-outlet inner hole 142 and the wastewater inner hole 146 are in different gate grooves, namely communicate with different gate grooves. Similarly, the forward washing water-inlet port 143 and the forward washing jet flow hole 144 are respectively disposed in different gate grooves. In addition to this, there are many combinations.
[0137] It should be understood that, referring to
[0138] a water-inlet passage 160 communicating the water-inlet inner hole 141 with the water-inlet port 151,
[0139] a water-outlet passage 161 communicating the water-outlet inner hole 142 with the water-outlet port 152,
[0140] a wastewater passage 162 communicating the wastewater inner hole 146 with the wastewater port 153,
[0141] a softening-inlet passage 163 communicating the softening inlet port 145 with the ion exchange chamber 203, and
[0142] a softening-outlet passage 164 communicating the softening outlet port 147 with the central tube 202.
[0143] Similarly, the inside of the valve body 10 is further provided with: a forward washing jet flow passage 165 communicating the forward washing jet flow hole 144 with the salt suction water injection passage 169, a forward washing water-inlet passage 166 communicating the forward washing water-inlet port 143 with the salt suction water injection passage 169, a backwashing jet flow passage 167 communicating the backwashing jet flow hole with the salt suction water injection passage 169, a backwashing water-inlet passage 168 communicating the backwashing jet flow hole with the salt suction water injection passage 169. It should be understood that, during the switching between the forward washing and the backwashing, the forward washing water-inlet passage 166 and the backwashing water-inlet passage 168, as well as the forward washing jet flow passage 165 and the backwashing jet flow passage 167 are blocked by switching.
[0144] The position of each port and the shape or form of each passage are not to be limited herein.
[0145] In the water softener valve according to the present disclosure, the piston assembly 3 is provided with a water passage having both ends through. During the forward washing condition, the water-inlet inner hole 141 communicates with the forward washing water-inlet port 143, the forward washing jet flow hole 144 communicates with the softening inlet port 145, the softening outlet port 147 communicates with the distal cavity 13, the proximal cavity 12 communicates with the wastewater inner hole 146, and the water passage communicates with the proximal cavity 12 and the distal cavity 13. That is, during the forward washing condition, there is no need to split the piston body 31 into two separated parts to realize the communicating of the corresponding waterways. Therefore, the water softener valve 100 fully utilizes the internal space of the piston assembly 3, and improves the cooperation relationship between the piston assembly 3 and the valve body 10, which realizes the waterway switching of the forward washing condition with a relatively simple structure, simplifying the assembly and reducing the production cost. Referring to
[0146] In some embodiments, the inner wall of the valve cavity 11 corresponding to the plurality of gate grooves is further provided with a backwashing water-inlet port 148, the inner wall of the valve cavity 11 corresponding to the distal cavity 13 is provided with a backwashing jet flow port 149, so that the water softener valve 100 can also integrally realize backwashing. Specifically, during the backwashing condition, the water-inlet inner hole 141 communicates with the backwashing water-inlet port 148, the backwashing jet flow port 149 communicates with the softening outlet port 147, and the softening inlet port 145 communicates with the wastewater inner hole 146. Referring to
[0147] In some embodiments, referring to
[0148] The proximal cavity 12 is adjacent to the first gate groove 21, the distal cavity 13 is adjacent to the fourth gate groove 24,
[0149] the inner wall of the valve cavity 11 corresponding to the first gate groove 21 is provided with the wastewater inner hole 146;
[0150] the inner wall of the valve cavity 11 corresponding to the second gate groove 22 is provided with the forward washing jet flow hole 144 and the softening inlet port 145;
[0151] the inner wall of the valve cavity 11 corresponding to the third gate groove 23 is provided with the forward washing water-inlet port 143 and the water-inlet inner hole 141; and
[0152] the inner wall of the valve cavity 11 corresponding to the fourth gate groove 24 is provided with the backwashing water-inlet port 148 and the water-outlet inner hole 142.
[0153] Thereby, the forward washing jet flow hole 144 and the softening inlet port 145 share the first gate groove 21, the forward washing water-inlet port 143 and the water-inlet inner hole 141 share the third gate groove 23, the backwashing water-inlet port 148 and the water-outlet inner hole 142 share the fourth gate groove 24. Compared with the one-to-one arrangement of the gate groove and the port or the hole, the integration degree is higher, and the stroke of the piston body 31 to realize the waterway switching is shorter, so that the volume of the water softener valve 100 can be optionally reduced.
[0154] In some embodiments, referring to
[0155] The first sealing surface 341, the first communicating groove 351, the second sealing surface 342, the second communicating groove 352 and the third sealing surface 343 are sequentially arranged along the press-in direction; and the first gate groove 21, the second gate groove 22, the third gate groove 23 and the fourth gate groove 24 are sequentially arranged along the press-in direction.
[0156] In the present disclosure, as the piston body 31 is pressed in from the initial position, backwashing, water production, water injection, and forward washing are sequentially performed; and as the piston body 31 is pulled out from the deepest position, forward washing, water injection, water production and backwashing are sequentially performed. In addition, the backwashing water-inlet port 148 and the forward washing water-inlet port 143 are disposed adjacent to each other, convenient for both of them to communicate with the water-inlet inner hole 141, and convenient to block the corresponding forward washing water-inlet passage 166 and the backwashing water-inlet passage 168 to prevent water from collapsing. In the following, the cooperation relationship between the piston body 31 and the spacer group 2 in each working condition is described.
[0157] Referring to
[0158] Referring to
[0159] Referring to
[0160] Referring to
[0161] In some embodiments, the first gate groove 21, the second gate groove 22, the third gate groove 23, and the fourth gate groove 24 are all annular, the first sealing surface 341, the first communicating groove 351, the second sealing surface 342, the second communicating groove 352 and the third sealing surface 343 are all annular, the first sealing surface 341, the second sealing surface 342 and the third sealing surface 343 are located in the same peripheral surface.
[0162] Each of the gate grooves is arranged in a ring shape, providing the water-inlet inner hole 141, the water-outlet inner hole 142, the forward washing water-inlet port 143, the forward washing jet flow hole 144, the softening inlet port 145, the wastewater inner hole 146, the backwashing water-inlet port 148, and the backwashing jet flow port 149 more selections for arrangements in the peripheral space. The adapted sealing surfaces and the communicating grooves are all arranged in ring shapes. And the sealing surfaces located in the same peripheral surface are advantageous for simplifying the structure of the piston body 31, as well as convenient for the piston body 31 to make a reciprocating movement.
[0163] In some embodiments, referring to
[0164] In some embodiments, referring to
[0165] In some embodiments, referring to
[0166] In some embodiments, the piston body 31 is integrally injection molded, the piston body 31 is provided with a cavity 31 extending along the telescopic direction and having both ends through, the inner wall of the inner cavity is provided with a third stepped surface 32.
[0167] The outer peripheral surface of the piston rod 13a is provided with an via hole (not labeled), the first connecting member 36 has an elongated shape and is disposed through the via hole. The first fastening member 37 is annular and embedded in the cavity 31a. An annular space formed between the inner annular surface of the first fastening member 37 and the outer peripheral surface of the piston rod 13a communicates with the cavity 31a. The first connecting member 36 is clamped between the third stepped surface 32 and the first fastening member 37.
[0168] Since the piston body 31 is integrally injection molded, compared with the existing ceramic components that are separated and separable, the cost is lower and the assembly is easier. The first connecting member 36 partially blocks the annular space between the first fastening member 37 and the piston rod 13a, thereby ensuring the smooth flow of the water passage. The arrangement of the first fastening member 37 allows a detachable connection between the piston body 31 and the piston rod 13a. Specifically, the first connecting member 36 is a pin, and the first fastening member 37 is an inner angle lifting nut, so that the first fastening member 37 can be threadedly cooperated with the piston body 31.
[0169] In one embodiment of the present disclosure, referring to
[0170] In one embodiment, the cam 15 is in a transmission cooperation with one end of the piston rod 13a. For example, an eccentric annular groove is disposed on the cam 15, and a protrusion that is slidably cooperated with the annular groove is disposed on the piston rod 13a; or, an eccentric projection is provided on the cam 15, and a strip groove that is slidably cooperated with the projection is provided on the piston rod 13a. The end of the piston rod 13a extending into the valve body 10 connects to the main piston, the piston rod 13a linearly reciprocates to drive the main piston to stop at different working conditions, thereby realizing different waterway switching. Similar to the cooperation of the cam 15 and the piston rod 13a, the sliding connection structure 16 on the mounting seat 14 is a protrusion, and correspondingly, the sliding cooperation portion 17a is a groove mated with the protrusion; in contrast, if the sliding connection structure 16 is a groove, the sliding cooperation portion 17a is a protrusion mated with the groove.
[0171] It should be understood that, as the rotational movement of the cam 15 is converted into the linear movement of the piston rod 13a, in addition to the force that pulls the piston rod 13a out of the valve body 10 or presses the piston rod 13a into the valve body 10, a force that makes the piston rod 10a to swing in the lateral direction is also generated. In the existing structures, the swing force is directly transmitted to the sliding pair between the piston rod 13a and the valve body 10. However, in the present disclosure, this swing force can be counteracted by the cooperation of the sliding connection structure 16 with the sliding cooperation portion 17a in the lateral direction, so that the swing force transmitted to the cooperation portion of the piston rod 13a and the valve body 10 is greatly reduced.
[0172] In some embodiments, referring to
[0173] In the water softener valve of the present disclosure, the sliding connection structure 16 is disposed on the mounting seat 14, and the sliding connection portion 17a is disposed on the piston rod 13a to cooperated with the sliding connection structure 16, so as to form plural guiding structures, combined with the position-limiting cooperation between the sliding cooperation portion 17a and the sliding connection structure 16, therefore, as the rotational movement of the cam 15 is converted into the linear movement of the piston rod 13a, the sliding connection structure 16 can restrict the piston rod 13a from swinging in the lateral direction, and share the compressive stress of the piston rod 13a acting on the valve body 10 in the lateral direction. On the one hand, the risk of wear and looseness of the sliding substructure between the piston rod 13a and the valve body 10 can be reduced, and on the other hand, the movement of the piston rod 13a can be made more stable.
[0174] In some embodiments, referring to
[0175] The plurality of sliding shafts 21a of the sliding cooperation portion 17a are distributed, and the contact formed by the outer peripheral surface of the sliding shaft 21a and the slideway 18a is a line contact. Due to the small contact area, on one hand, it is easier to ensure the assembly accuracy of the slide shafts 21a and the slideways 18a during manufacture, to avoid interference due to manufacturing precision errors, and on the other hand, the frictional force generated when moving along the longitudinal direction is also smaller.
[0176] In some embodiments, referring to
[0177] Similarly, the stroke of the piston rod 13a along the longitudinal direction is mainly determined by the eccentricity degree of the eccentric shaft 23a. And with respect to the member of the valve body 10 moves along the longitudinal direction, the sliding groove 22a on the piston rod 13a extends along the lateral direction. Therefore, on the premise that the same stroke is achieved in the longitudinal direction, compared with that the sliding groove 22a is obliquely disposed relative to the lateral direction, the piston rod 13a requires less movement space and is more compact.
[0178] In some embodiments, each of the two rows of sliding shafts is disposed on the side of the sliding groove 22a facing away from the valve body 10. The axis of the sliding shaft 21a that the sliding shaft 21a presses one of the slideways when the eccentric shaft 23a presses the groove wall of the sliding groove 22a facing away from the valve body 10, is further away from the valve body 10 in the longitudinal direction than the axis of the sliding shaft 21a that the sliding shaft 21a presses the other of the slideways when the eccentric shaft 23a presses the groove wall of the sliding groove 22a facing close to the valve body 10.
[0179] Taking the orientation shown in
[0180] In some embodiments, referring to
[0181] In some embodiments, referring to
[0182] It should be understood that, by adjusting the relative positional relationship between the rod portion 19 of the piston rod 13a and the transmission cooperation portion 20, the cooperation between the transmission cooperation portion 20 and the cam 15 is more compact. The cam 15 can also limit the piston rod 13a in the axial direction of the cam 15 to a certain extent, preventing the transmission cooperation portion 20 from excessively swinging in the axial direction of the cam 15. The fixing post 26 also extends between the two slideways 18a, while avoiding interference with the piston rod 13a by providing the notch 28, makes full use of the space between the two slideways 18a. The fixing hole 27 is disposed in the fixing post 26 to ensure the connection strength, and the fixing hole 27 is configured to fix the components of the side that the first mounting plate 24a faces away from the side of the cam 15. Specifically, the fixing hole 27 may be configured to mount a power device 500 of the following embodiments. In some embodiments, the power device 500 is a speed reducer group.
[0183] In some embodiments, the driving mechanism 12a further includes a covering plate 29 which covers the mounting seat 14. The cam 15 and the piston rod 13a are located between the covering plate 29 and the mounting seat 14. The outer peripheral surface of the cam 15 is provided with gear rings 30. The driving mechanism 12a further includes a power device 500 disposed on the side of the first mounting plate 24a facing away from the covering plate 29. The first mounting plate 24a is provided with an via hole 32a, an output shaft of the power device 500 passes through the via hole 32a and cooperates with the gear rings 30 on the outer circumference of the cam 15.
[0184] It should be understood that, by setting the covering plate 29, a better protection for the mounting seat 14 is provided, to prevent foreign matter from falling and affecting the normal operation of the transmission. And by setting the speed reducer group, a larger initial torque can be output, and the cooperation of the output shaft 33a with the gear rings 30 on the outer peripheral surface of the cam 15 is advantageous for ensuring the accuracy of the transmission.
[0185] In some embodiments, the mounting seat 14 further includes a first connecting plate 34 and a second mounting plate 35. The first connecting plate 34 extends from one side of the first mounting plate 24a and away from the cam 15; the second mounting plate 35 extends from the edge of the first connecting plate 34 away from the cam 15 along the lateral direction, and away from the first connecting plate 34. The first mounting plate 24a and the first connecting plate 34 are enclosed to form a mounting recess 36a for the power device 500 to be mounted. A first mounting cavity 37a is formed between the first mounting plate 24a and the cover plate 29, a second mounting cavity 38 is formed between the first connecting plate 34, the second mounting plate 35 and the covering plate 29. The cam 15 is located in the first mounting cavity 37a.
[0186] It should be understood that, by providing the first connecting plate 34 and the second mounting plate 35, a more layered mounting space is formed after the mounting seat 14 is cooperated with the covering plate 29. For example, the mounting recess 36a is located outside the mounting seat 14, to facilitate the disassembly or maintenance of the power device 500. And corresponding to the mounting recess 36a, the second mounting cavity 38 is wider than the first mounting cavity 37a in the axial direction of the cam 15, and the space of the mounting recess 36a on the side in the lateral direction is utilized, making the structure of the water softener valve more compact.
[0187] In some embodiments, the driving mechanism 12a further includes a gear set (not labeled) for driving the salt suction water injection valve (not labeled). The input wheel of the gear set engages with the cam 15, and the gear set is located in the second mounting cavity 38. The input wheel of the gear set engages with the cam 15, which allows the salt suction water injection valve to share the power source with the piston assembly 3. The gear set generally has a double layer structure, and is more suitable for the second mounting cavity 38 which is wider in the axial direction of the cam 15, making full use of the space.
[0188] In some embodiments, referring to
[0189] In one embodiment of the present disclosure, referring to
[0190] As the water softener valve 100 is in different working positions, the piston rod 13a and the transmission mechanism 120 are in different positions too. In order to accurately detect the operating state of the water softener valve 100, a detecting device is usually provided in the control box 100a, to detect the position of the piston rod 13a or the transmission mechanism 120, so as to determine the working status of the water softener valve 100.
[0191] In one embodiment, as shown in
[0192] In some embodiments, as shown in
[0193] In some embodiments, there are various types of the inductive structure 122 and the inductors 201a. For example, the inductor 201a is a distance inductor, and the inductive structure 122 is part of the driving member 121. The inductor 201a detects the position of the driving member 121 by detecting its distance from the inductive structure 122. Alternatively, the inductive structure 122 is a magnetic member connected to the driving member 121, and the inductor 201a includes a Hall element. When the magnetic member is close to the Hall element, the Hall element generates an electrical signal. Alternatively, the inductor 201a is a photoelectric inductor, and a detecting portion for detecting by the photoelectric inductor is provided on the driving member 121.
[0194] In one embodiment, the specific number of the inductors 201a may be determined according to the number of working conditions of the water softener valve. For example, if the water softener valve has working conditions including working, water injection, salt suction, forward washing, and backwashing, the number of the inductors 201a may be five, to correspond to the five different working conditions.
[0195] In some embodiments, as shown in
[0196] It should be noted that, there are various ways for the driving member 121 to drive the piston rod 13a to move by rotation. For example, the driving member 121 is a gear structure, the piston rod 13a has a rack structure, and the gear structure engages with the rack structure, to drive the piston rod 13a to move; or, the piston rod 13a also has a gear structure, and the gear structure on the driving member 121 engages with the rack structure on the piston rod 13a, to drive the piston rod 13a to rotate. As shown in
[0197] In one embodiment, as shown in
[0198] In some embodiments, when the driving member 121 includes the gear rings 30 and the cam 15, as shown in
[0199] It should be noted that, the number of the transmission gear 123 may be one or plural, which depends on the structure of the transmission mechanism 120. In addition, the driving member 121 may be directly connected to the power device 500, which is not to be detailed herein.
[0200] Of course, the driving member 121 may slide relative to the housing assembly 110, to drive the piston rod 13a to move. For example, the driving member 121 is a cylinder, a hydraulic cylinder, and so on, which is not be detailed herein.
[0201] In one embodiment, the electronic control board 200a is opposite to the transmission mechanism 120, and the receiving dent 204 is opened on the side of the electronic control board 200a facing the transmission mechanism 120, to allow at least part of the transmission mechanism 120 to be located in the receiving dent 204, which contributes to the compact structure of the electronic control board 200a and the transmission mechanism 120, further reducing the volume of the control box 100a.
[0202] In one embodiment, a part of the transmission member 121 of the transmission mechanism 120 is received in the receiving dent 204, to reduce the distance between the electronic control board 200a and the transmission member 121, thereby reducing the distance between the inductor 201a on the electronic control board 200a and the inductive structure 122 on the transmission member 121, so as to improve the detection accuracy of the sensor 201a.
[0203] In one embodiment, a positioning structure is provided in the housing assembly 110, to positioning the electronic control board 200a, which facilitates the installation of the electronic control board 200a. Specifically, as shown in
[0204] In some embodiments, the cross-sectional shape of the positioning post 111 is the same with that of the positioning hole 202a, to avoid a gap between the positioning post 111 and the inner wall of the positioning hole 202a, and shakes of the electronic control board 200a caused by the gap, thereby avoiding impact on the detection accuracy of the inductors 201a disposed on the electronic control board 200a.
[0205] The number of the positioning post 111 may be plural, to improve the positioning effect of the positioning post 111 on the electronic control board 200a, and prevent the electronic control board 200a from rotating with the central line of the positioning post 111 as the rotation axis. Or, the cross-section of the positioning post 111 is a non-circular cross-section, and the shape of the positioning hole 202a is the same with the cross-section of the positioning post 111, so as to prevent the electronic control board 200a from rotating.
[0206] In one embodiment, as shown in
[0207] It should be noted that, the covering plate 29 and the mounting seat 14 may be directly connected, or indirectly connected by other structures. And the shape of the positioning portion 203a may be determined according to the space between the covering plate 29 and the mounting seat 14, which is not limited herein.
[0208] In some embodiments, as shown in
[0209] In some embodiments, as shown in
[0210] It should be noted that, the positioning may be performed by any one or more of the three positioning manners, the three positioning manners including the positioning post 111, the positioning portion 203a and the mounting dent 114. Of course, when the electronic control board 200a is positioned by the above three positioning ways at the same time, the positioning effect is better, and the step of setting screws is saved, which is convenient for the installation, as well as conducive to improving the assembly efficiency of the water softener valve.
[0211] In some embodiments, as shown in
[0212] In some embodiments, the external connector 205 includes a main control board connector 208. The main control board connector 208 is configured to be electrically connected to a main control board (not shown) of the water softener, to transmit working condition signal, flow signal and the like to the main control board.
[0213] In some embodiments, the external connector 205 further includes a motor connector 209, the motor connector 209 is configured to be electrically connected to a motor of the water softener valve, to control the motor to rotate or stop. In one embodiment, the external connector 205 further includes a flow inductor connector 210, the flow inductor connector 210 is configured to be connected to a flow inductor (not shown) of the water softener, to receive flow signal fed back by the flow inductor. It should be noted that, the external connector 205 may include one of the motor connector 209 and the flow inductor connector 210, and may also include both the motor connector 209 and the flow inductor connector 210.
[0214] In some embodiments, as shown in
[0215] In some embodiments, the isolation portion 207 and the electronic control board 200a are integrally arranged, and the thickness of the isolation portion 207 in the length direction of the positioning post 111, is equivalent to the distance between the covering plate 29 and the mounting seat 14, thus, the isolation portion 207 may be used as the positioning portion 203a, to simplify the structure of the electronic control panel 200a. Of course, the side of the electronic control board 200a facing the transmission mechanism 120 may be provided with an electronic component to form the isolation portion 207, which is not be detailed herein.
[0216] In one embodiment of the present disclosure, as shown in
[0217] The water softener valve 100 is applied to a water softener, to realize working conditions such as softening treatment, salt suction water washing and water injection. The water-inlet passage 160 is configured to introduce raw water into the valve cavity 11, the water-outlet passage 161 is configured to drain the softened water from the valve cavity 11. The softening-inlet passage 163 is configured to, during the softening condition, introduce raw water into the ion exchange tank 200 of the water softener, the softening-outlet passage 164 is configured to output the softened water after being softened. The salt suction passage is configured to inhale salt water from the salt box 300 of the water softener, or to inject water into the salt water box 300 of the water softener. The wastewater passage 162 communicates with the valve cavity 11, being configured to drain the wastewater generated after the salt suction forward washing or the salt suction backwashing.
[0218] The valve cavity 11, the water-inlet passage 160 and the wastewater passage 162 all extend along the first direction, the valve body 10 has a first end surface 16a in the second direction, and the first direction is perpendicular to the second direction. In some embodiments, the first direction is consistent with the front-rear direction, the third direction is consistent with the right-left direction. The first end surface 16a may be any end surface of the valve body 10 in the second direction (as shown in
[0219] By providing the first flow guiding hole 161a, the first communicating hole 121a can be formed by the drafting process in the injection molding, by providing the second flow guiding hole 162a, the second communicating hole 151a can be formed by the drafting process in the injection molding, and the second end cap 20b can seal the first flow guiding hole 161a and the second flow guiding hole 162a simultaneously. Therefore, the water in the water-inlet passage 160 can be conveyed into the valve cavity 11 under the guidance of the first flow guiding hole 161a, and the wastewater discharged from the valve cavity 11 can enter the wastewater passage 162 under the guidance of the second flow guiding hole 162a to be discharged, making the pipelines inside the valve body 10 is neatly, and the waterway smooth.
[0220] In the water softener valve 100 of the present disclosure, the layout of the pipelines inside valve body 10 and the external connectors is optimized, the valve body 10, the wastewater passage 162 and water-inlet passage all extend along the first direction, the first end surface 16a is provided with both the first flow guiding hole 161a and the second flow guiding hole 162a. The first flow guiding hole 161a communicates with the water-inlet passage 160 to guide the raw water entering from the water-inlet passage 160 to the valve cavity 11, the second flow guiding hole 162a communicates with the wastewater passage 162 to guide the wastewater from the valve cavity 11 to the wastewater passage 162, which makes the arrangement of internal pipeline structure and external ports of the water softener valve 100 more regular, and the structure more compact. The first flow guiding hole 161a and the second flow guiding hole 162a are disposed on the same end surface of the valve body 10. Therefore, by setting the second end cap 20b, the first flow guiding hole 161a and the second flow guiding hole 162a can be simultaneously sealed, simplifying the types of components, which is advantageous for simplifying the overall structure of the water softener valve 100. Thereby, the water softener valve 100 has a regular and compact structure, convenient for reducing the overall size of the water softener valve 100, and when applied to a water softener, the whole size can be effectively reduced.
[0221] In some embodiments, referring to
[0222] In some embodiments, the first flange 21c and the second flange 22b are disposed on the second end cap 20b. During assembly, the first flange 21c is inserted into the first flow guiding hole 161a, the second flange 22b is inserted into the second flow guiding hole 162a, to allow the second end cap 20b and the first end surface 16a are in a tight cooperation, simplifying the assembly process. The first flange 21c is sealing cooperated with the inner wall of the first flow guiding hole 161a, the second flange 22b is sealing cooperated with the inner wall of the second flow guiding hole 162a, to ensure a better sealability between the second end cap 20b and the first flow guiding hole 161a as well as the second flow guiding hole 162a, so as to avoid water leakage when the water softener valve 100 is working.
[0223] In order to ensure the sealability between the second end cap 20b and the valve body 10, optionally, the water softener valve 100 further includes a first sealing ring and a second sealing ring. The first flange 21c is provided with a first annular groove 211 for the first sealing ring to be sleeved with, the second flange 22b is provided with a second annular groove 221 for the second sealing ring to be sleeved with.
[0224] In one embodiment, referring to
[0225] It should be understood that, the water-inlet port 151 and the wastewater port 153 are disposed on the same end of the valve body 10 in the first direction, allowing the arrangement of the external ports of the valve body 10 to be more neatly. The water-inlet port 151 and the water-inlet passage 160, as well as the wastewater port 153 and the wastewater passage 162 are both linearly connected in the first direction, making the waterway more smooth. In addition, considering that the flow of the water-inlet passage 160 is generally larger than that of the wastewater passage 162 in practice, the cross-sectional dimension of the water-inlet port 151 is designed to be larger than that of the wastewater port 153, and the aperture of the first flow guiding hole 161a is designed to be larger than that of the second flow guiding hole 162a, which better meets the actual demands, and makes the overall structural design of the water softener valve 100 more reasonable, beneficial to the full use of the external space of the valve body 10.
[0226] In some embodiments, the second end cap 20b is detachably fixed to the first end surface 16a, to facilitate cleaning the pipe inside the valve body 10. For example, the second end cap 20b and the first end surface 16a is integrally connected by means of a snap connection, a screw connection or other detachable mating manners. When the pipe inside the water softener valve 100 needs to be unblocked, the second end cap 20b is removed, and the inside of the valve body 10 can be cleaned and unblocked through the first flow guiding hole 161a and the second flow guiding hole 162a.
[0227] In some embodiments, the outer peripheral surface of the first end surface 16a adjacent to the first flow guiding hole 161a and the second flow guiding hole 162a is provided with a plurality of fixing holes, the second end cap 20b corresponding to the fixing holes is provided with through holes. The fixing holes and the through holes are connected by fastening members to lock the second end cap 20b and the valve body 10. Specifically, during assembly, the through hole on the second end cap 20b is aligned with the fixing hole in the first end surface 16a, the fastening member (such as a screw, a bolt, and so on) is sequentially passed through the through hole and the fixing hole, and then tightened, so that the second end cap 20b is locked to the valve body 10. By using the fastening member to lock and fix, the assembly between the second end cap 20b and the valve body 10 is more firm and reliable, so as to prevent the second end cap 20b from loosening or falling off during the working process of the water softener valve 100.
[0228] Referring to
[0229] In some embodiments, the outer peripheral surface of the second end cap 20b between the second through hole 24b and the third through hole 25a is provided with a second recess 26a, convenient for users to hold the second end cap 20b, thereby facilitating the assembly and disassembly of the second end cap 20b.
[0230] In one embodiment, referring to
[0231] In some embodiments, the first direction is a front-rear direction, the third direction is a up-down direction. The first flow guiding hole 161a is disposed adjacent to the second flow guiding hole 162a, the first guiding hole 161a and the second guiding hole 162a are arranged in a staggered manner both in the front-rear direction and the up-down direction, which allows to make full use of space of the first end face 16a in all directions, thereby balancing the overall structure of the valve body 10, not too large in the size of a certain direction.
[0232] In some embodiments, referring to
[0233] It should be understood that, the water-inlet passage 160, the water-outlet passage 161, the wastewater passage 162 and the salt suction passage all extend along the first direction, the softening-inlet passage 163 and the softening-outlet passage 164 both extend along the third direction, and the water-inlet port 151, the water-outlet port 152, the wastewater port 153 and the salt suction port 13b are disposed in the second end surface 11a of the valve body 10, the first flow guiding hole 161a and the second flow guiding hole 162a are disposed in the first end surface 16a of the valve body 10, which makes the arrangement of internal pipeline structure and external ports of the water softener valve 100 more regular, and the structure more compact. The second flow guiding hole 162a is disposed on the side of the first flow guiding hole 161a away from the second end surface 11a, so that, during the salt suction backwashing process, the waste water, after being drained from the softening-inlet passage 163 to the valve cavity 11, can be quickly discharged from the second flow guiding hole 162a into the wastewater passage 162 for discharge, which makes the arrangement of the pipelines inside the valve body 10 more reasonable, thereby improving the overall working efficiency of the water softener valve 100.
[0234] In one embodiment of the present disclosure, as shown in
[0235] The valve cavity 11, the wastewater passage 162 and the salt suction passage all extend along the first direction, the wastewater port 153 and the salt suction port 13b may be disposed at either end of the valve body 10 in the first direction. To facilitate mounting the water softener valve 100 in an ion exchange tank 200 of the water softener, in some embodiments, the first direction is consistent with the front-rear direction, the wastewater port 153 and the salt suction port 13b are disposed at the front end of the valve body 10, namely the second end surface 11a is the front end surface of the valve body 10. The softening-outlet passage 164 extends in a direction perpendicular to the first direction. To match the position of the ion exchange tank 200, the softening-outlet passage 164 generally extends along the vertical direction. The softened water flowing out from the softening-outlet passage 164 may be guided to the inside of the valve cavity 11 along the first direction via the third flow guiding hole 14a.
[0236] The third end cap 40 detachably covers the third flow guiding hole 14a to seal water of the third flow guiding hole 14a. The third end cap 40 and the valve body 10 may be detachably fixed by a snap connection, a screw connection and so on. And the third end cap 40 is further configured to limit the wastewater drain nozzle 20a and the water injection salt suction nozzle 30a. For example, the edge of the third end cap 40 is fixed to the wastewater drain nozzle 20a and the water injection salt suction nozzle 30a by crimping, or the third end cap 40 is provided with a fixing structure for fixing the wastewater drain nozzle 20a and the water injection salt suction nozzle 30a, both playing a fixed role by limiting positions. In this way, a plurality of functions is realized by the third end cap 40, which effectively simplifies the types of parts in the water softener valve 100, reducing the manufacturing cost.
[0237] In the water softener valve 100 of the present disclosure, the layout of the pipelines inside valve body 10 and the external connectors is optimized, the wastewater passage 162 and the salt suction passage both extend along the first direction, the softening-outlet passage 164 extends perpendicular to the first direction, the wastewater port 153, the salt suction port 13b and the third flow guiding hole 14a are all disposed in the same second end surface 11a of the valve body 10, which makes the arrangement of internal pipeline structure and external ports of the water softener valve 100 more regular, and the structure more compact. The third end cap 40 is configured to cover the third flow guiding hole 14a to seal the water, and limit the wastewater drain nozzle 20a disposed at the wastewater port 153 as well as the water injection salt suction nozzle 30a disposed at the salt suction port 13b. In this way, the third end cap 40 realizes functions of sealing water at one position and fixing at two positions, conducive to simplify the component types, and the simplification of the overall structure of the water softener valve 100. Thereby, the water softener valve 100 has a regular and compact structure, convenient for reducing the overall size of the water softener valve 100, and when applied to a water softener, the whole size can be effectively reduced.
[0238] In some embodiments, referring to
[0239] To ensure the sealability between the third end cap 40 and the third flow guiding hole 14a, optionally, the outer peripheral surface of the third flange 41a is provided with an annular groove 411, and the water softener valve 100 further includes a first sealing ring 50 sleeved in the annular groove 411 and sealingly cooperated with the inner wall of the third flow guiding hole 14a.
[0240] In some embodiments, referring to
[0241] In some embodiments, the outer peripheral surface of the wastewater drain nozzle 20a is stepped taper set, and provided with a first stepped surface 21b facing the third end cap 40. The inner peripheral wall of the first mounting hole 111a is provided with a first limiting surface to be in an abutting cooperation with the first stepped surface 21b. During assembly, the wastewater drain nozzle 20a is connected to the wastewater port 153, the first fixing hole 42a is sleeved on the outer peripheral surface of the wastewater drain nozzle 20a, the first limiting surface abuts against the first stepped surface 21b, so as to limit the movement of the wastewater drain nozzle 20a in the first direction, ensuring the mounting stability of the wastewater drain nozzle 20a.
[0242] Similarly, to ensure of the mounting stability of the water injection salt suction nozzle 30a, optionally, the outer peripheral surface of the water injection salt suction nozzle 30a is stepped taper set, and provided with a second stepped surface 31 facing the third end cap 40, the inner peripheral wall of the second mounting hole 112a is provided with a second limiting surface to be in an abutting cooperation with the second stepped surface 31. During assembly, the water injection salt suction nozzle 30a is connected to the salt suction port 13b, the second fixing hole 43 is sleeved on the outer peripheral surface of the water injection salt suction nozzle 30a, the second limiting surface abuts against the second stepped surface 31, so as to limit the movement of the water injection salt suction nozzle 30a in the first direction, ensuring the mounting stability of the water injection salt suction nozzle 30a.
[0243] In some embodiments, the water softener valve 100 further includes a second sealing ring 60 and a third sealing ring 70. The second sealing ring 60 is sleeved on the outer peripheral surface of the wastewater drain nozzle 20a, and sealingly cooperated with the inner wall of the wastewater port 153. The third sealing ring 70 is sleeved on the outer peripheral surface of the salt suction port 13b, and sealingly mated with the inner wall of the water injection salt suction nozzle 30a. The wastewater drain nozzle 20a and the wastewater port 153 are sealingly connected by the second sealing ring 60, the water injection salt suction nozzle 30a and the salt suction port 13b are sealingly connected by the third sealing ring 70, which increases the mounting stability of the wastewater drain nozzle 20a and the water injection salt suction nozzle 30a, so as to ensure the normal operation of the water softener valve 100.
[0244] In some embodiments, referring to
[0245] Thereby, the layout of the water-inlet passage 160 and the water-outlet passage 161 is optimized, so that the water-inlet passage 160, the water-outlet passage 161, the wastewater passage 162, and the salt suction passage all extend along the first direction, and the water-inlet port 151, the water-outlet port 152, the wastewater port 153 and the salt suction port 13b are all located in the same end surface of the valve body 10, so that the internal pipe structure and the external ports of the valve body 10 are more regular and compact. In addition, the water-inlet port 151 and the water-outlet port 152 are arranged side by side along the second direction, the wastewater port 153, the third flow guiding hole 14a and the salt suction port 13b are arranged side by side along the second direction, and the wastewater port 153, the third flow guiding hole 14a and the salt suction port 13b are located on the same side of the water-inlet port 151 and the water-outlet port 152 in the third direction, which takes full use of the space of each side of the second end surface 11a of the valve body 10, so that the overall structure of the valve body 10 is relatively uniform, and the size of a certain orientation is not excessive.
[0246] In some embodiments, the second direction is a left-right direction, the third direction is a vertical direction. In one embodiment, the wastewater port 153, the third flow guiding hole 14a and the salt suction port 13b are disposed at the lower side of the water-inlet port 151 and the water-outlet port 152 in the vertical direction.
[0247] In some embodiments, referring to
[0248] By the mating of the first mounting hole 111a with the first assembly hole 44, the second mounting hole 112a with the second assembly hole 45, and the third mounting hole 113a with the third assembly hole 46, the covering body and the valve body 10 are fixedly connected. Specifically, during assembly, each mounting hole is docked with the corresponding assembly hole, then respectively locked by the second fastening member 80. The second fastening member 80 may be a screw or a pin or the like. Since the water softener valve 100 needs to bear a certain water pressure during operation, the assembly stability and sealing reliability of the third end cover 40 can be ensured by the cooperation of the plurality of mounting holes and assembly holes, so as to prevent the third end cap 40 from being loose or detached when the water softener valve 100 in operation.
[0249] The present disclosure also provides a water softener, referring to
[0250] Specifically, the ion exchange tank 200 includes a tank body 201 and a central tube 202 disposed in the tank body 201. An ion exchange chamber 203 is formed between the central tube 202 and the inner wall of the tank body 201. The softening-inlet passage 163 communicates with the ion exchange chamber 203, the softening-outlet passage 164 communicates with the central tube 202, and the salt suction passage communicates with the salt box 300. The ion exchange chamber 203 receives ion exchange filter material. In one embodiment, the ion exchange filter material is soft water resin, so that the calcium ions and magnesium ions in the water to be processed can be conveniently replaced with sodium ions, and during the regeneration process, the calcium ions and magnesium ions are discharge again.