Touch Sensitive Control System for Non-Electronic Display Substrate Surfaces

Abstract

A touch sensitive control system is disclosed, capable of providing touch activated control for use on substrate surfaces such as walls, flooring, doors, furniture, cabinetry, vehicles and machinery. The system may find particular application in large area substrates such as building walls, floors or ceilings, but may alternatively or additionally find application in any other non-active, non-electronic substrate such as furniture, cupboard doors or drawers, or tables for example.

The touch sensitive system comprises at least one electrically active layer having at least one electrical property and configured to be applied to the substrate and an electronic controller. The electrically conductive active layer is configured to have an electrical connection with the electronic controller wherein a differentiated touch on the substrate disrupts the electrical property of the electrically active layer; and wherein the disruption is detected by the electronic controller to provide a control signal. The differentiated touch is selected from: one or more of multiple sequential touches, and/or one or more touches of extended duration.

Claims

1. A touch sensitive system for a non-electronic display substrate surface including any one of walls, floors, ceilings, doors, cabinetry, furniture or vehicles, the touch sensitive system comprising: at least one electrically active layer having at least one electrical property and configured to be applied to the non-electronic display substrate surface; an electronic controller; and wherein the electrically active layer is configured to have an electrical connection with the electronic controller; and wherein the electronic controller is configured to detect a differentiated touch on the non-electronic display substrate surface, wherein the differentiated touch disrupts the at least one electrical property of the at least one electrically active layer and wherein the disruption is detected by the electronic controller to provide a control signal, and the differentiated touch is selected from: one or more of multiple sequential touches, one or more touches of extended duration, or a combination thereof.

2. The touch system of claim 1, wherein the at least one electrically active layer substantially covers the non-electronic display substrate surface.

3. The touch system of claim 1, wherein the at least one electrically active layer partially covers the non-electronic display substrate surface.

4. The touch system of any one of claims 1 to 3, wherein the non-electronic display substrate surface has an area greater than 0.05 m.sup.2.

5. The touch system of any one of claims 1 to 4, wherein the non-electronic display substrate surface has an area greater than 0.5 m.sup.2.

6. The touch system of any one of claims 1 to 5, wherein the non-electronic display substrate surface has an area greater than 1 m.sup.2.

7. The touch system of claim 3, wherein the at least one electrically active layer comprises one or more active regions.

8. The touch system of claim 7, wherein the one or more active regions are configured to provide a plurality of discrete active regions each of which, or one or more of which, when touched is configured to provide a different control function of a common electrical device, and/or to control a different electrical device.

9. The touch system of claim 7 or claim 8, wherein a touch of each one or more active region is configured to generate a control signal and wherein the controller is configured to be able to determine is particular to that active region.

10. The touch system of any one of the preceding claims, wherein the at least one electrically active layer comprises an active material and wherein the active material is responsible for providing the at least one electrical property of the at least one electrically active layer.

11. The touch system of any one of the preceding claims, wherein the at least one electrical property of the at least one electrically active layer is one or more selected from: a) a capacitive property (capacitive); and b) a resistive property (resistance).

12. The touch system of any one of the preceding claims, wherein the at least one electrically active layer is less than 1 mm in thickness.

13. The touch system of claim 12, wherein the at least one electrically active layer is: a) less than 0.1 mm in thickness; or b) less than 0.06 mm (60 microns) in thickness.

14. The touch system of any one of the preceding claims, wherein the at least one electrically active layer comprises one or more agents selected from: dispersing agents, rheology modifiers, extender pigments, biocides, defoamers, surfactants, processing aids, film forming aids including film forming polymers, and co-solvents.

15. The touch system of any one of the preceding claims, wherein the active layer comprises film forming polymers selected from, but not limited solely to: acrylic copolymers; polyurethanes; epoxies; hydrocarbon polymers; modified hydrocarbon polymers; polycarbonates; polyesters, including natural oil derived polymers, alkyds; silicone polymers; mixtures and hybrid polymers of the aforementioned.

16. The touch system of any one of the preceding claims, wherein the at least one electrically active layer is operated through one or more dielectric layers and the one or more dielectric layers comprise dielectric material.

17. The touch system of claim 16, wherein the dielectric material is selected from the group consisting of: polymers, coatings, ceramics, cementitious materials, wood and wood composites, paper, cardboard, wallpaper, vinyl, laminates and glass.

18. The touch system of any one of claims 10 to 17, wherein the active material is present in the at least one electrically active layer in the range of from about 1% w/w to about 30% w/w of the active layer.

19. The touch system of claim 18, wherein the active material comprises any one or more of: carbon; metals; metal coated materials; and metal oxides, or a combination thereof.

20. The touch system of any one of the preceding claims further comprising one or more additional electrically active layers that are configured to be used in conjunction with the at least one electrically active layer.

21. The touch system of claim 20, wherein the one or more additional electrically active layers have an area less than, or equal to the area of the at least one electrically active layer.

22. The touch system of claim 21, wherein the one or more additional electrically active layers are applied on top of the at least one electrically active layer, on the periphery (edges) of the at least one electrically active layer, or under the at least one electrically active layer.

23. The touch system of any one of the preceding claims, wherein the at least one electrically active layer is coated with at least one topcoat layer.

24. The touch system of claim 23, wherein the at least one topcoat layer provides an aesthetic feature.

25. The touch system of any one of the preceding claims, wherein the at least one electrically active layer is applied to the non-electronic display substrate surface provided that the non-electronic display substrate surface is not a device including: handheld devices including phones, tablets; laptops; televisions; computer monitors; and those types of devices intended or configured to display electronic text and/or electronic images.

26. The touch system of any one of the preceding claims, wherein the non-electronic display substrate surface is selected from the group consisting of: interior walls; exterior walls; interior or exterior windows; floors; ceilings; furniture, tables, cabinets, cupboards, drawers, shelving; doors; fences; decks; roofs; roads and/or driveways; wood; engineered wood; wood composites; plasterboard; cement; plastic; adhesive materials including wallpaper, vinyl laminating film; and glass sheets.

27. The touch system of any one of the preceding claims comprising an electrically inactive layer configured to be applied to the at least one electrically active layer such that the at least one electrically active layer is sandwiched between the non-electronic display substrate surface and the electrically inactive layer.

28. The touch system of any one of the preceding claims wherein the at least one electrically active layer is configured to comprise multiple connections to the electronic controller, each connection being associated with a different zone or region of the active layer; wherein the electronic controller is configured to receive a signal from the at least one electrically active layer, the signal being indicative of a change in at least one electrical property of a particular zone or region of the electrically active layer when a differentiated touch is made to that particular zone or region of the active layer by a user; the controller being further configured, to subsequently control at least one electrical device in dependence upon the signal, the signal being indicative of the zone or region of the active layer in which the differentiated touch is made.

29. An electronic controller configured for use with, or to comprise part of, the touch sensitive system of any one of claims 1 to 28.

30. A coating providing an electrically active layer, comprising an active material present at a level exceeding the active material's percolation threshold, and the electrically active layer is configured to be applied to a non-electronic display substrate surface, for use with or comprising part of the touch sensitive system of any one of claims 1 to 28.

31. The coating of claim 30 configured to be applied to the non-electronic display substrate surface in liquid form.

32. The coating of claim 29 wherein the coating is configured to be adhered to the non-electronic display substrate surface in sheet form.

33. A touch system substantially as herein described with reference to any one of FIGS. 1 to 18.

34. An electronic controller substantially as herein described with reference to any one of FIGS. 1 to 18.

35. A coating substantially as herein described with reference to any one of FIGS. 1 to 18.

36. A non-electronic display substrate surface substantially as herein described with reference to any one of FIGS. 1 to 18.

Description

DESCRIPTION OF THE FIGURES

[0181] FIG. 1 A) Shows a single ended capacitive sensing touch system where capacitance is created by a differentiated touch event (3) on the active layer (1). Any change in capacitance travels through the node (7) to the electronic controller (5).

[0182] B) Shows a differential capacitive sensing touch system where capacitance from a differentiated touch event (3) reduces capacitance. The active layer is arranged in a pattern (9) on the substrate surface (11). Any change in capacitance travels through the patterned active layer (9), the connecting means (7) to the electronic controller (5) to execute a command.

[0183] FIG. 2 Shows a resistive capacitive swipe touch system where the active layer (1) is a conductive resistive active layer. The touch event (3) in a vertical axis (13) provides a series of resistances (15), which travel through node (7) to the electronic controller (5).

[0184] FIG. 3 Shows an inductive touch system. The active layer (1) is arranged as a loop (17) on the substrate surface (11) creating a magnetic field (21). Objects with magnetic permeability (19) disrupt the magnetic field (23) resulting in changes in inductance, which are transferred via the connecting means (7) to the controller (5).

[0185] FIG. 4 Shows a closed circuit resistive system. A resistive active layer (1b) is arranged in a loop. A differentiated touch (3) changes the resistance of the resistance layer (1b).

[0186] FIG. 5 Shows an open circuit resistive sensing touch system. When the circuit is open, no current flows. A differentiated touch (3) by an object draws a current through the object thereby completing the electronic circuit. The current can and measured by the electronic controller and used to issue a command.

[0187] FIG. 6 Shows a possible arrangement of the active layer (1) with other layers to form a basic capacitive resistive coating in a sandwich type arrangement.

[0188] FIG. 7 Shows a possible arrangement of the active layer (1) with additional electrically active layers (45) as an enhanced conductive resistive coating basic capacitive resistive coating.

[0189] FIG. 8 Shows a possible arrangement of the active layer (1) to form a capacitive resistive grid coating (31) and (33).

[0190] FIG. 9 Shows a possible combination of active layer (1) and electronic controller (5) systems wireless connected and interacting with other such systems. A computer or other Smart Phone or Tablet device may be used to remotely connect to any of these systems, and monitor and/or configure their behaviour.

[0191] FIG. 10 Shows a touch detection algorithm during a double tap touch event.

[0192] FIG. 11 shows a touch detection algorithm during a full hand touch followed by a double tap touch event.

[0193] FIG. 12 Shows a system with additional electrically conductive layers in the form of two strips. The active layer (1) comprises carbon paint and the additional electrical conductive layers (45) are strips of copper paint along the top and bottom of the area substrate.

[0194] FIG. 13 Shows swipe touch events on the active layer at different positions with respect to two oppositely placed additional conductive layers. (47) Is a touch nearer the bottom if the additional electrically active layer (45); (49) is a touch equidistant between two additional electrically active layers (45); and (51) is a touch close to the top of an additional electrically active layer (45).

[0195] FIG. 14 Shows a possible arrangement of electronic components.

[0196] FIG. 15 Shows the changes in the capacitance of the active layer, as measured at two additional conductive layers (45), as an object is moved toward and away from the additional conductive layers (45) thereby signifying a swipe event.

[0197] FIG. 16 Shows variation in measured capacitance caused by touches, as a function of distance from the connection point on a plain active layer. The active layer is shown diagrammatically as (1), the connection point as (7), and the touch location on the active layer as (54). The touches ((53), (55), (57), (59), (61), (63)) closer to the connection point provide larger capacitance readings, due to the resistance of the active layer.

[0198] FIG. 17 Shows variation in measured capacitance ((65), (67), (69), (71), (73), (75), and (77)), caused by touches, as a function of distance from the connection point when an additional electrically conductive layer is added. The active layer is shown diagrammatically as (1), the connection point as (7), and the touch location on the active layer as (54). The measured touches closer to the additional electrically conductive layer with the connection point provide larger capacitance readings.

[0199] FIG. 18 Shows how signal quality may be affected by mains power electricity in close proximity to the coating system.

DETAILED DESCRIPTION

Definitions

[0200] Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of including, but not limited solely to.

[0201] Substrate or substrate surface within the context of this specification is intended to mean the surface to which the touch system is applied to and is intended to include at least: interior walls; exterior walls; fences; ceilings; furniture, doors, tables, cabinetry including drawers, cupboards; driveways, roads, parking spaces; exterior surfaces of vehicles including: automotive vehicles such as cars, trucks; boats; planes. The term substrate has been used herein so as to exclude substrates that are capable of rendering electronic text and/or electronic static or dynamic images or are in some other way electrically active. That is, the term substrate surface excludes: handheld devices; electronic devices such as phones, tablets, laptops; televisions; computer monitors; and those types of devices intended to display electronic text and/or electronic static or dynamic images.

[0202] As used herein, the term active layer is used to mean the layer that is responsible for activity of the touch sensitive system through an electrical property of the active layer.

[0203] As used herein, the term electrically inactive layers is used to mean a layer that has no electrical active property.

[0204] The term coating as used herein is intended to mean any material that may be applied to the surface of an object and includes coatings such as paint applied in liquid form, and coatings such as wallpaper or films applied in sheet form.

[0205] The term control as used herein is intended to include sensing of input signals; monitoring of a control signal; recording of a control signal; transmission of a control signal and/or derivatives of the control signal between electrical devices; causing an action(s) to be performed in relation to the control signal being received by the controller; or any combination of the aforementioned. The system may be used to control any electronic device which requires a control signal to function. Such devices may be as simple as one or more light bulbs, through to one or more computers or microprocessors.

DESCRIPTION

[0206] The present invention relates to touch sensitive electronic systems that may be applied to substrates.

[0207] The touch sensitive systems of the present invention are able to achieve partial or substantial substrate surface coverage.

[0208] The touch sensitive system of the present invention comprises an active layer (1) that may be applied to substrates (11). In order to be active, the active layer (1) has the capability to provide an electrical property after application to a substrate surface sufficient to function as a sensor that is configured, via a suitably connected detector and/or electronic controller, to detect a disruption to the electrical property that is provided by the electrically active layer. Typically an electric current is continuously or non-continuously applied to the active layer. When a user touches the substrate (either the active layer directly, or a non-active layer above the active layer), the touch disrupts or changes an electrical property of the active layer, the controller being configured to detect this disruption or change.

[0209] The active layer (1) is configured to have a connecting means (7) with the electronic controller (5). A differentiated touch (3) on a substrate surface (11) disrupts an electrical property in the active layer (1). The disruption of the electrical property in the active layer (1) is interpreted by the electronic controller (5) to execute a command. Electrical properties may include: a conductive property (conductance), a resistive property (resistance), a resistive-capacitive property and an inductive property (induction).

[0210] The active layer (1) may include any active material that has an electrical property that may be disrupted. That is, the active layer (1) must be able to conduct and/or retain some electrical charge such that an electric property generated by the electrical charge may be disrupted by a person or animal directly touching the active layer, or indirectly touching the active layer via an intermediate non-conductive layer.

[0211] A key feature of the active layer (1) is that active layer (1) must form a 3-dimensional interconnected pathway over at least part of the substrate, or over different parts of the substrate. The 3-dimensional interconnected pathway allows for a possible passage of an electrical current through the active layer (1).

[0212] For example, in the case of an active layer where the electrical property of capacitance is detected, all conductive materials are useful to produce a capacitive coating suitable for use as an active layer. Where metals are incorporated into the active layer, stability, particularly to surface oxidation where the metal oxide is non-conductive or of low conductivity, is an important feature in order for the electrical property to be retained for an extended period of time. This may be similarly applied to resistive and inductive active materials.

Electronics

[0213] The active layer (1) is connected to an electronic controller (5) through resistive, inductive or capacitive sensing integrated circuits and/or micro control units (MCU) by connecting means (7). The sensing integrated circuits and/or micro control units are capable of sensing changes in the electrical property of the active layer (1) when an object disrupts the electrical property through a differentiated touch (3). When changes in the electrical property are detected by the integrated circuits and/or micro control units, a control signal being, for example, instructions for controlling a controlling relay or a dimmer circuit may be executed. Those of skill in the art will readily understand that the system can be applied to other sensing methods and does not need to be limited to capacitive sensing, provided that the active layer contains the adequate active material to enable a change or disruption to an electrical property to be detected.

[0214] Disruptions to the electrical property may be caused by specific human or service animal interactions that the controller is programmed to recognise and differentiate, such as double tapping, triple tapping, multiple tapping, tapping and holding, sliding a hand, arm or leg across the surface or performing the aforementioned interactions on different regions of the active layer.

[0215] The electronic hardware, namely the active layer and at least a sensor or intermediate/slave controller connected to the active layer, are connected through a connecting means (7). The connecting means (7) may include a physical connecting means which connects the master controller to the coating, sensor or slave controller, for example over a wired network, or using a physical connection such as silver epoxy, conductive wires, additional electrically conductive layers, a screw plate, physical adhesive, conductive tape. Alternatively the connecting means (7) may be connected via a remote connecting means or wireless network that allows for commands to be executed over a wider, remote configuration. Such remote or wireless connecting means could include any combination of transmitters, receivers, transceivers, Wi-Fi and Bluetooth.

[0216] The connecting means (7) may also further comprise an intermediate connector.

[0217] Electronic hardware could be configured to be controlled over a wired or wireless network, via computer, mobile phone, or any other connected control device (FIG. 9). The electronic hardware, and in particular the controller, could be networked to other devices in the building, so that global commands and system configuration could be carried out.

[0218] The system may be configured to recognise particular types of contact with the active layer (1). For example, the electronic controller (5) could be configured, either by predetermined programming, or in a configuration mode used by a user of the system, to recognise specific gestures and to map those specific gestures to specific control outputs/actions. Examples include: a double tap to turn off a relay; double tap and hold (i.e. a touch of extended duration) to turn on locally connected relays; triple tap and hold to turn off all lights in a building.

[0219] An integrated circuit (IC) could be used for sensing, that is, for detecting disruptions in the electrical property of the active layer caused by touching the active layer. The sensing IC could be integrated with, or remote from but connected to, the controller.

[0220] The controller may include a real-time clock which could be used to control when and at what times an electrical appliance such as lighting for example is turned on and off.

[0221] An external switch may be used to override the controller as a fail-safe. For example, a standard light switch could be retained to override the control of lighting by the electronic controller via the active layer.

Capacitive Sensing

[0222] The active layer and the controller may be configured to detect changes in, or disruption to, the capacitance of the active layer, when a current is applied to the active layer to charge the active layer. In the case of capacitive sensing, the active layer is connected at one or more points or nodes, via connecting means (7) to one or more corresponding nodes on the electronic controller (5) The electronic controller may optionally also be independently connected to an electrical earth (FIG. 1A).

[0223] The electronic controller (5) determines, by suitable control algorithms and hardware, the capacitance of the active layer (1). For example, the electronic controller (5) may output a constant current into to the active layer (1). An electrical charge will flow into the active layer resulting in an increasing voltage over time, and voltage can be calculated according to equation (1):

[00001]$\begin{array}{cc}.Math..Math.V=\frac{I}{C}*t.Math..Math..Math..Math.V.Math..Math.\mathrm{is}.Math..Math.\mathrm{voltage}.Math..Math.\left(\mathrm{volts}\right).Math..Math.I.Math..Math.\mathrm{is}.Math..Math.\mathrm{current}.Math..Math.\left(\mathrm{amperes}\right).Math..Math.C.Math..Math.\mathrm{is}.Math..Math.\mathrm{capacitance}.Math..Math..Math..Math.t.Math..Math.\mathrm{is}.Math..Math.\mathrm{time}.Math..Math.\left(\mathrm{seconds}\right)& \left(1\right)\end{array}$

[0224] The electronic controller (5) is able to determine the capacitance by measurement of the voltage across the active layer (1) over a fixed time. When an object, such as a human or animal, touches or comes into contact with the active layer (1), the capacitance of the active layer will change. The electrical properties of the object (e.g. the object's own inherent resistance, capacitance and inductance), and the dielectric properties (thickness and material) between the aforementioned influence the capacitive change measured by the electronic controller. Any capacitance can be interpreted by the electronic controller (5) to issue a command or control signal.

[0225] When the active layer (1) or multiple active layers (e.g. (31) and (33)) are configured in a grid pattern as part of a capacitive system, it is preferred that the grid elements are electrically insulated from each other. That is, that there is no material capable of electrical conductivity between the multiple active layers. In some instances some row elements might be connected to other row elements or alternatively, may be connected to other column elements. Some or all of the grid elements can be connected via connecting means to multiple corresponding connecting means (7) to the electronic controller (5) (FIG. 1B). The electronic controller (5) may also be independently connected to an electrical earth.

[0226] However, at this stage, the electrical circuit between the grid elements on the conductive active layer and the electronic controller is an open circuit.

Resistive-Capacitive Sensing

[0227] In the case of resistive-capacitive sensing, a capacitive active layer may also have resistive properties. The touch sensor system may be configured as a capacitive-based position sensor by formulating the active layer (1) to have resistive-capacitive electrical properties.

[0228] Without wishing to be bound by theory, in the case of capacitive-resistive sensing, the active layer (1) may be connected by one or more connecting means (7) to the electronic controller. As seen for capacitive sensing, the electronic controller (5) may be independently connected to an electrical earth.

[0229] The electronic controller (5) sequentially measures the capacitance of the active layer (1), at each connecting means (7).

[0230] When an object, such as a human, touches to the active layer, the connecting means (7) will measure a change in capacitance. However, due to the series of resistance properties of the active layer (1), the capacitance changes measured by a single connecting means (7) become correspondingly smaller as the object moves further away from the connecting means (7).

[0231] By comparing the capacitive difference of two or more connecting means (7), the positional information of the object on the active layer (1) can be determined. This positional information is calculated by electronic controller (5) and can be used to execute a command.

[0232] This may be further expanded to include three or more connecting means (7) to provide greater functionality. For example, with three connecting means (7) that are connected along two perpendicular edges of the active layer (1), it is possible to obtain positional information in horizontal and vertical axes, resulting in a 2D positional co-ordinate of the object disrupting the electrical property.

Inductive Sensing

[0233] The touch sensor system may also be configured as an inductive sensor by formulating the active layer (1) to have inductive electrical properties (FIG. 3).

[0234] The active layer for the inductive sensor is also connected at one or more connecting means (7) to the electronic controller (5), via connecting means (7). The electronic controller may also optionally be independently connected to an electrical earth.

[0235] The electronic controller calculates the inductance of the inductive active layer (17). Without wishing to be bound by theory, the inductive active layer (17) may form part of a resonant resistor inductor capacitor electrical circuit when connected to the electronic controller (5).

[0236] When the electronic controller (5) applies a short voltage pulse to the inductive active layer (17) (typically in the range of from about 0.1 microseconds to about 100 milliseconds), and the voltage is then released, an oscillating ringing voltage will result, in which the voltage decays over time, as a result of the resistance. The frequency of this oscillating voltage is known as the circuit's resonant frequency. The resonant frequency can be measured by the electronic controller and calculated according to equation (2):

[00002]$\begin{array}{cc}{f}_{\mathrm{res}}=\frac{1}{2.Math..Math.\sqrt{\mathrm{LC}}}.Math..Math.f_{\mathrm{res}}.Math..Math.\mathrm{is}.Math..Math.\mathrm{resonant}.Math..Math.\mathrm{frequent}.Math..Math.\left(\mathrm{hertz}\right).Math..Math.L.Math..Math.\mathrm{is}.Math..Math.\mathrm{inductance}.Math..Math.\left(\mathrm{henrys}\right).Math..Math.C.Math..Math.\mathrm{is}.Math..Math.\mathrm{capacitance}.Math..Math.\left(\mathrm{farads}\right)& \left(2\right)\end{array}$

[0237] Those of skill in the art will realise that the physical layout of the active layer (1) influences the amount of inductance. For example, the active layer may be arranged in a straight line or alternatively may form a spiral pattern or a loop (FIG. 3). The length and shape of the active layer (1) may therefore have an effect on the amount of inductance.

[0238] It will also be understood by those of skill in the art that as an electrical current flows through the active layer, a magnetic field (21) is created. When a magnetically permeable object (19) (e.g. a metal pen/stylus) is touched against the inductive active layer (17), the permeability of the material will cause the inductance to change (23). This change in inductance, can be interpreted by the electronic controller and used to issue a command.

Resistive Sensing

[0239] The touch sensor system may further be configured as a resistive sensor by formulating the active layer to have resistive electrical properties.

[0240] The active layer should be connected at two or more connecting means (7) to the electronic controller (5). The two or more connecting means (7) are required to provide a complete electrical circuit. However, one of the connecting means (7) may be an electrical earth. At this stage, the electrical circuit between the resistive active layer (1b) and the electronic controller is a closed circuit (FIG. 4).

[0241] The electronic controller outputs a constant voltage across the resistive active layer while simultaneously measuring an electrical current through the resistive active layer (1b). The voltage, current and resistance are linked by way of Ohm's Law.

[0242] When an object, such as a human or animal, touches a portion of the resistive active layer (1b), it will result in a lower resistance (than resistance prior to the touch event) and therefore greater electrical current (than current prior to the touch event). The increased current, can be interpreted by the electronic controller (5), and used to issue a command. Ideally in a resistive system, the resistive active layer is preferably configured as a strip (FIG. 4, (1b)).

[0243] The resistive active layer (1b) may also be connected at a single connecting means (7) to the electronic controller (5). The electronic controller (5) must also be independently connected to an electrical earth. At this stage, the electrical circuit between the resistive active layer and the electronic controller (5) is an open circuit (FIG. 5).

[0244] The electronic controller (5) outputs a constant voltage onto the resistive active layer (1b) while simultaneously measuring any electrical current that might flow through the resistive active layer (1b). While the electrical circuit is open, no current flows. However, if an electrically earthed object, such as a human or animal, touches the resistive active layer, a resistance will be formed between the resistive active layer (1b) and electrical earth. An electrical current will now be able to flow, by way of Ohm's Law, and can be interpreted by the electronic controller to issue a command.

Time of Flight Sensing

[0245] The touch control system may also be configured as part of a so called time of flight sensor.

[0246] The active layer is connected at a single connecting means (7) to the electronic controller (5). It is required for the electronic controller (5) to be independently connected to an electrical earth. However, the active layer can optionally be connected to electrical earth via an appropriate termination resistor. The termination resistor is preferentially located at a node that is the electrically farthest away node from the electronic controller.

[0247] The time of flight sensory system works by the electronic controller (5) outputting a short voltage pulse onto the active layer (1) (typically between about 1 pico second and 1 micro second). The short voltage pulse may consist of an oscillating voltage waveform. The voltage pulse propagates along the active layer. However, if an object such as a human or animal touches the active layer (1), part of the voltage pulse will be absorbed by the object. Part of the pulse will then be directed back towards the electronic controller. This phenomenon is known as an impedance discontinuity. Once the electronic controller (5) senses the returned voltage pulse, the electronic controller (5) can determine the time has taken for the voltage pulse to travel from the electronic controller (5) to the object and back to the electronic controller (5). Such information can be interpreted by the electronic controller (5) to issue a command.

Active Layer

[0248] Conductive carbon black pigments may provide convenient and cost effective materials for use in the active layer. Incorporation of pigments into conventional coatings at appropriate levels (exceeding the concentration required to pass the percolation threshold) produce coatings with conductive resistive properties that are easily altered by the type and amount of carbon black added as well as by the state of carbon black dispersion. Typically more than 5 mass % of highly conductive carbon black are required to obtain conductivity in the active layer and more useful conductivity is afforded above 10 or 20 mass %. However, at these levels the mechanical properties of the active layer become compromised and appropriate polymeric binding agents and formulating techniques are required to allow uniform film formation without cracking which leads to reduced conductivity and worst case no conductivity.

[0249] The active layer (1) may be applied as a coating material or alternatively the active layer may be covered with a coating material in a sandwich or laminate type arrangement in FIG. 6 to FIG. 8. Such coating materials may include paint formulations, lacquers and gels.

Touch Detection

[0250] The present invention is designed to detect an intentional touch (and not a false touch) on the substrate surface when an object changes the capacitance of the active layer is disrupted. For the purpose of the present invention, false touches could be generated by a person or animal brushing against the substrate surface; a person or object leaning against the substrate surface; electrical noise sources; or random noises.

[0251] The present invention may overcome the problem of false touches by the use of suitable control algorithms in the electronic controller (5) (FIG. 10 and FIG. 11). The control algorithms (FIG. 10 and FIG. 11) are capable of detecting the number of taps on the surface, and/or a pattern of taps, and/or or the duration of the disruption to the capacitance of the active layer. The control algorithms may therefore distinguish between a single touch or tap of short duration, which might be a false touch which is not intended to generate a control signal, from a true touch, which is intended to generate a control signal. The control algorithms do this by dismissing any single touch below a predetermined duration, or below a predetermined measure of disruption of the electric property.

[0252] The control algorithms also work with low signal to noise environments, and also work well to filter out noise associated with a slow increase or decrease of offset capacitance such as might occur when a user leans against a wall or touches the wall while also tapping.

[0253] It has been found by the present inventors that two or more tap events are more likely to remove false touch events than a single tap or touch. This therefore, provides improved reliability that the disruption of the capacitance is a result of an intentional, true touch event, rather than false touch event disruption. True touch events may incorporate a number of touches and/or a measure of for how long the touch event has occurred. This allows for the detection of multiple tap events, tap and hold events as different commands, and allows the control algorithms to provide, and distinguish between, a number of different commands.

[0254] A control algorithm processes the input data (35) and (41), as shown in FIG. 10 and FIG. 11, to create edge detection data (37) and (43). An edge detection algorithm compares this to a threshold to set the current state (34) and (42) to one of 3 states: Touch On (value=1), Touch Off (value=1), or No Touch (value=0). Data is then fed into a decision tree along with current time to count the number of touch events that have occurred ((39) and (44)). Once no touches have been detected for a set time, the final count of occurred touches is recorded and a touch event generated.

[0255] The control algorithm may be able to process, recognise, and generate particular outputs in response to, multiple different gestures. The gestures may differ in the number of taps and holds, and/or the duration of the taps and holds. The controller may be configured such that each gesture generates a corresponding control action such as turning on lights, changing dimming settings, or turning off all lights in a particular area of a building.

[0256] The present invention may also incorporate gestures such as a swipe event where functionality is similar to a slider used to control domestic electrical appliances. Swipe events open up the number of options available as input signals and commands. Swipe events could be used to control activities in the home such as dimming lights or other indications. Further, swipe events on the substrate surface may be implemented by incorporating a two layer system together with two additional electrically conductive layers, having an area that is less than the area of the active layer in the form of strips or channels (e.g. as shown in FIG. 1B, FIG. 3, FIG. 8). One, two or more channels of additional electrically conductive material may be used for this purpose as shown in (FIG. 8).

[0257] In one example, the swipe event is implemented on a wall with a two layer system having an active layer (such as conductive carbon paint), and additional electrically conductive areas (such as copper paint) (45) in the form of horizontal strips, located on the upper and lower edges of the active layers (FIG. 12). The capacitance measured at each respective additional conductive strip is inversely proportional to the distance between the additional conductive strip and the touch location; the difference in measured capacitance at each additional conductive strip allows for calculation of the touch location.

[0258] FIG. 13 shows five distinct touches; the three in the centre signify touches equidistant from the additional electrically conductive layers (45). The first touch (47) is closer to one additional electrically conductive layer (45), while the last touch (51) is closer to the other additional electrically conductive layer (45).

Arrangement of the Active Layer

[0259] The active layer (1) may be applied under and/or on top of other layers (25), (27), (45). Other layers may be selected from primers/sealers (25), additional electrically active layers (45), topcoats (27), and base layers (25).

[0260] It is also possible to have more than one active layer on a substrate surface. When there is more than one active layer, the active layers may be sandwiched between a non-conductive layer (30). The layers may be arranged, for example, as shown in FIG. 6 to FIG. 8. Those of skill in the art will realise that the layers may have alternative arrangements to those shown herein.

[0261] Where the active layer (1) is used in conjunction with additional electrically conductive layers (45), the additional electrically conductive layers may be arranged as strips or bands on the periphery of the active layer (1) as shown in FIG. 12. Alternatively, the additional electrically conductive layer (45) may also be arranged in vertical or horizontal series as shown in FIG. 8. An important feature is that the electric property generated by current passing through the layers may still be disrupted by a manual touch event. In other words, the arrangement of conductive elements in the active layer (1) is such that disruptions to the selected electric property of the active layer may be detected by the controller. The change or disruption in electric property may be generated from a passive electric field in that the coating may not require an active power source as such. With a controller of suitable sensitivity, a relatively small disruption in the passive electric property caused by the touch of a user may be detected without electricity being supplied to the active coating.

[0262] The additional electrically conductive layer may take the form of a horizontal strip derived from a conductive material such as copper paint or similar between the sliding points.

[0263] The capacitance measured at each respective additional conductive layer is inversely proportional to the distance between the additional conductive layer and the touch location; the difference in measured capacitance at each additional conductive layer allows for calculation of the touch location.

[0264] A problem of some prior art systems is that low cost conductive paints used for an active layer have high resistance, which also means that they have low conductance. Therefore, the capacitive signal of the active layer is smaller, the further away the touch occurs from the controller.

[0265] The present invention solves the problem by using an additional electrically conductive layer and/or a connecting means. The additional electrically conductive layer (45) and/or a connecting means (7) must have lower resistance and higher conductivity than the active layer. The higher conductivity prevents the signal from dropping off or diminishing in intensity, and may be seen in FIG. 16.

[0266] The present inventors also found that some of the prior art system were problematic when applied to larger substrates. Mains electricity supply in close proximity to a coating system, increased the amount of noise observed, which in turn affected the noise to signal ratio making it harder for a touch event to be detected by the controller when the capacitance was disrupted. The present inventors have established that synchronising the measurements (resistance and/or capacitance and/or inductive measurements) of the conductive active layer by the electronic controller with the same frequency of the mains electrical supply may avoid the problem of electrical noise (see FIG. 18).

[0267] It will be appreciated that the above described touch sensitive system may find application anywhere where touching an otherwise passive substrate could be used to control an electrical device. Such appliance device might be a light for example, or might be an alarm, or might be a motor or other electrical actuator used to move an object such as a door or gate or lock, or a relay which is used to connect a circuit to control an electrical appliance. Further, more detailed examples have been provided above.

[0268] The following provides two non-limiting example compositions for forming an active layer in accordance with the current invention:

General Procedure A:

[0269] With mixing, a 20% portion of water was added to 25% of an alkali soluble dispersion followed by 25% of alkali. The mixture was stirred until a clear solution was obtained. With continued mixing, the surfactant, propylene glycol and defoamer were added and the mixture stirred under high shear conditions (e.g. high speed mixer with a cowles blade) while carbon black powder was slowly added in portions. Viscosity was adjusted by portion-wise addition of water until a paste was produced. The paste was further processed to break agglomerates and produce a fine dispersion. A fine dispersion was achieved by additional processing methods by adjusting the viscosity with a further 50% of the total water and, after transferring the mixture to a round vessel, adding zirconia dispersion beads and subjecting the vessel to rotation by placing the vessel on a roller for several days. After the additional processing, the dispersion beads were removed by filtration and the remaining water, alkali soluble acrylic dispersion, alkali and biocide were added. After thoroughly mixing all components to a homogeneous state the material was ready for use.

TABLE-US-00001 Material Type Supply Name Mass % Surfactant Genapol O 080 (EFKA) 0.5 Propylene Glycol 5.5 Defoamer Foamstar SI 2250 (BASF) 0.3 Conductive carbon powder Printex XE2B (Orion 5.5 Engineered Carbon) Alkali Soluble acrylic Viscopol 7396 (Nuplex) or 17.4 dispersion (solid component) Primal I-98 (Dow) Water 67.2 Biocide Acticide MBS (Thor) 0.1 Alkali 10% aq. Alkali hydroxide or 3.4 25% aqueous ammonia 100

General Procedure B:

[0270] To the alkali soluble acrylic dispersion was added 50% of the total water, alkali, wetting agent, defoamer and rheology modifier. The mixture was stirred until all rheology modifier had dissolved. Conductive metal powders were added while stirring and after complete wetting of the powders the remaining water and biocide were added. After mixing to a homogeneous state the coating was ready for use.

TABLE-US-00002 Material Type Supply Name Mass % Alkali Soluble acrylic Viscopol 7396 (Nuplex) or 11.4 dispersion (solid component) Primal I-98 (Dow) Water 66.9 Biocide Acticide MBS (Thor) 0 Alkali 10% aq. Alkali hydroxide or 0.4 25% aqueous ammonia Defoamer Foamstar SI 2250 (BASF) 1.0 Wetting agent Surfynol 104DPM (Air 0.8 Products) Rheology modifier Natrosol PLUS D330 (Ashland) 0.4 Conductive metal powder eConduct 421000 (Eckart) 3.8 Conductive metal powder eConduct 122000 (Eckart) 15.3