INTAKE MANIFOLD STRUCTURE
20220381206 ยท 2022-12-01
Assignee
Inventors
- Masayuki FURUTANI (Aki-gun, JP)
- Akira ICHIGI (Aki-gun, JP)
- Masahiro NISHIOKA (Aki-gun, JP)
- Takuya YAMADA (Hiroshima-shi, JP)
Cpc classification
F02M35/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Interference between an intake manifold and a fuel pipe during a vehicle front collision is prevented in an engine which is longitudinally mounted in an engine room. A vehicle component is arranged on the front side of an intake manifold, and a fuel pipe is arranged on the rear side of the intake manifold. The intake manifold includes a mounting portion on the intake-air downstream end side of a plurality of independent intake pipe portions and connects each of the plurality of independent intake pipe portions to a portion of the engine on one side of the engine in the vehicle width direction. The mounting portion has a front-side mounting portion relatively positioned on the front side and a rear-side mounting portion relatively positioned on the rear side, and the rear-side mounting portion has a higher rigidity than the front-side mounting portion.
Claims
1. An intake manifold structure comprising an intake manifold connected to a portion of a multiple cylinder engine on one side of the multiple cylinder engine in a vehicle width direction, the multiple cylinder engine being longitudinally placed in an engine room such that a cylinder array direction is in a vehicle front-rear direction, wherein: a vehicle component is arranged on a vehicle front side of the intake manifold; a fuel pipe through which fuel flows is arranged on a vehicle rear side of the intake manifold so as to extend in an up-down direction; the intake manifold includes a plurality of independent intake pipe portions formed by branching and arranged side by side in the vehicle front-rear direction to provide one of the intake pipe portions for each of the cylinders, and a mounting portion on an intake-air downstream end side of the plurality of independent intake pipe portions connecting each of the plurality of independent intake pipe portions to the portion of the engine on one side of the engine in the vehicle width direction; the mounting portion has a front-side mounting portion relatively positioned on a vehicle front side and a rear-side mounting portion relatively positioned on a vehicle rear side; and the rear-side mounting portion has a higher rigidity than the front-side mounting portion.
2. The intake manifold structure according to claim 1, wherein a thickness of the rear-side mounting portion in the vehicle width direction is thicker than a thickness of the front-side mounting portion in the vehicle width direction.
3. The intake manifold structure according to claim 2, wherein: the mounting portion has, on an outer peripheral surface, a plurality of lateral ribs that extend in the vehicle front-rear direction; and a number of the lateral ribs of the rear-side mounting portion is larger than a number of the lateral ribs of the front-side mounting portion.
4. The intake manifold structure according to claim 3, wherein: the mounting portion further has a plurality of vertical ribs that extend in the vehicle width direction so as to intersect with the plurality of lateral ribs; and the lateral ribs and the vertical ribs of the rear-side mounting portion are respectively thicker than the lateral ribs and the vertical ribs of the front-side mounting portion.
5. The intake manifold structure according to claim 4, wherein the intake manifold is made of resin.
6. The intake manifold structure according to claim 1, wherein: the mounting portion has, on an outer peripheral surface, a plurality of lateral ribs that extend in the vehicle front-rear direction; and a number of the lateral ribs of the rear-side mounting portion is larger than a number of the lateral ribs of the front-side mounting portion.
7. The intake manifold structure according to claim 1, wherein the intake manifold is made of resin.
8. The intake manifold structure according to claim 2, wherein the intake manifold is made of resin.
9. The intake manifold structure according to claim 3, wherein the intake manifold is made of resin.
10. The intake manifold structure according to claim 6, wherein: the mounting portion further has a plurality of vertical ribs that extend in the vehicle width direction so as to intersect with the plurality of lateral ribs; and the lateral ribs and the vertical ribs of the rear-side mounting portion are respectively thicker than the lateral ribs and the vertical ribs of the front-side mounting portion.
11. The intake manifold structure according to claim 6, wherein the intake manifold is made of resin.
12. The intake manifold structure according to claim 10, wherein the intake manifold is made of resin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0029] An exemplary embodiment is described in detail below with reference to the drawings. In the description below, front, rear, left, right, up, and down with respect to the vehicle are simply referred to as front, rear, left, right, up, and down. In the left-right direction, the left side when the front side is seen from the rear side is referred to as the left, and the right side thereof is referred to as the right.
[0030]
[0031] An intake manifold 10 for introducing intake air into the cylinders is connected to the left side face of a cylinder head of the engine 1. The intake manifold 10 is made of synthetic resin. As illustrated in
[0032] As illustrated in
[0033] As illustrated in
[0034] The intake manifold 10 according to the present embodiment is described in detail below with reference to
[0035] As illustrated in
[0036] As illustrated in
[0037] The main passage portions 12 of the independent intake pipe portions 11 are integrated with each other across the entirety in the longitudinal direction thereof. In other words, the main passage portions 12 adjacent to each other are coupled to each other via a coupling portion 52 positioned between both of the independent intake pipe portions 11. In the coupling portion 52, a plurality of lateral ribs 52a that spread in the front-rear direction and the left-right direction and are for improving the rigidity of the independent intake pipe portions 11 are provided.
[0038] Regarding the intermediate portions 44, the intermediate portions 44 adjacent to each other are coupled to each other via a coupling portion 44a (see
[0039] Regarding the downstream-side end portions 34, the downstream-side end portions 34 adjacent to each other are coupled to each other via a coupling portion 34c (see
[0040] As illustrated in
[0041] The mounting portion 33 spreads in the front-rear direction so as to integrate the plurality of independent intake pipe portions 11 with each other. The mounting portion 33 is formed in flange shape. The mounting portion 33 has a plurality of fastening portions 35 (five herein) fastened and fixed to a left side face of the cylinder head of the engine 1 by bolts 62 (see
[0042] The mounting portion 33 has a front-side mounting portion 36 relatively positioned on the front side, and a rear-side mounting portion 37 relatively positioned on the rear side. The front-side mounting portion 36 is a portion that couples the two independent intake pipe portions 11 on the front side out of the plurality of independent intake pipe portions 11 to each other in the front-rear direction, and the rear-side mounting portion 37 is a portion that couples the two independent intake pipe portions 11 on the rear side out of the plurality of independent intake pipe portions 11 to each other in the front-rear direction. As illustrated in
[0043] As illustrated in
[0044]
[0045] As illustrated in
[0046] The intake air introduction pipe 14 extends to be inclined to the right side toward the rear side. The intake air introduction pipe 14 is prevented from bulging out to the right side than the surge tank portion 13. Specifically, in a state of being mounted on the engine 1, a top portion in the intake air introduction pipe 14 on the rightmost side thereof is formed to be in a substantially same position as a right side-face portion of the surge tank portion 13 in the left-right direction.
[0047] As illustrated in
[0048] A protrusion 38 that protrudes downward is formed on a lower portion of the surge tank portion 13. As illustrated in
[0049] In the present embodiment, the intake manifold 10 is composed of three split pieces split in the left-right direction (vehicle width direction). Specifically, the intake manifold 10 has a first split piece 30 positioned on the side closest to the engine 1 (right side), a third split piece 50 positioned on the side farthest from the engine 1 (left side), and a second split piece 40 positioned between the first split piece 30 and the third split piece 50. Each of the first to third split pieces 30, 40, 50 is separately molded in an integral manner by resin by a mold. After the molding, the first to third split pieces 30, 40, 50 are integrated with each other by being coupled with each other by vibration welding. As a result, no gaps are formed between the first to third split pieces 30, 40, 50.
[0050] The first split piece 30 constitutes a right-side portion (hereinafter referred to as the surge tank base portion 31) of the surge tank portion 13, the entirety of a front-side portion and a right-side portion of a rear-side portion (hereinafter referred to as an introduction pipe base portion 32) of the intake air introduction pipe 14, the mounting portion 33, a right-side portion 71a of the front-side cross-linking portion 71, a right-side portion 72a of the rear-side cross-linking portion 72, the downstream-side end portions 34 of the independent intake pipe portions 11, and the protrusion 38. As illustrated in
[0051] The surge tank portion 13 is formed by fitting the first split piece 30 and the second split piece 40 with each other in the surge tank portion 13. The surge tank portion 13 is formed by fitting the surge tank base portion 31 that is half-split in the first split piece 30 and the other surge tank portion 41 that is half-split in the second split piece 40 with each other.
[0052] The intake air introduction pipe 14 is formed by fitting the first split piece 30 and the second split piece 40 with each other in the intake air introduction pipe 14. The surge tank portion 13 is formed by fitting the introduction pipe base portion 32 that is half-split in the first split piece 30 and the other introduction pipe portion 42 that is half-split in the second split piece 40 with each other.
[0053] The main passage portions 12 in the independent intake pipe portions 11 are formed by fitting the second split piece 40 and the third split piece 50 with each other in the main passage portions 12. In other words, the main passage portions 12 are formed by fitting the independent pipe base portion 43 that is half-split in the second split piece 40 and the other independent pipe portion 51 that is half-split in the third split piece 50 with each other (see
[0054] The independent intake pipe portions 11 are formed across the entire longitudinal direction thereof by coupling the first to third split pieces 30, 40, 50 to each other. The portions of the independent intake pipe portions 11 that are on the downstream side of the main passage portions 12 are formed by coupling the downstream-side end portions 34 of the first split piece 30 and the intermediate portions 44 of the second split piece 40 to each other in the left-right direction.
[0055] The front-side cross-linking portion 71 is formed by fitting the first split piece 30 and the second split piece 40 with each other in the front-side cross-linking portion 71. In other words, the front-side cross-linking portion 71 is formed by fitting the right-side portion 71a of the first split piece 30 and the left-side portion 71b of the second split piece 40 with each other.
[0056] The rear-side cross-linking portion 72 is formed by fitting the first split piece 30 and the second split piece 40 with each other in the rear-side cross-linking portion 72. In other words, the rear-side cross-linking portion 72 is formed by fitting the right-side portion 72a of the first split piece 30 and the left-side portion 72b of the second split piece 40 with each other.
[0057] As in the present embodiment, when the alternator 2 is arranged in front of the intake manifold 10, the alternator 2 retreats and abuts against the intake manifold 10 at the time of the vehicle front collision. As a result, when the intake manifold 10 retreats in a pileup manner, the intake manifold 10 might interfere with the fuel pipe 3.
[0058] Meanwhile, in the present embodiment, the rigidity of the rear-side mounting portion 37 is higher than that of the front-side mounting portion 36. As a result, when the alternator 2 and the intake manifold 10 abut against each other, a case where the intake manifold 10 retreats in a pileup manner can be prevented by deforming the front-side mounting portion 36 by the collision load and preventing the rear-side mounting portion 37 from deforming as much as possible. In particular, the front-side mounting portion 36 deforms and absorbs the collision load. As a result, the load received by the rear-side mounting portion 37 can be reduced. Therefore, the deformation of the rear-side mounting portion 37 can be prevented as much as possible. As a result, a case where the intake manifold 10 and the fuel pipe 3 interfere with each other at the time of a vehicle front collision can be prevented.
[0059] In the present embodiment, the thickness W2 of the rear-side mounting portion 37 in the vehicle width direction is thicker than the thickness W1 of the front-side mounting portion 36 in the vehicle width direction. As a result, even when the independent intake pipe portions 11 fracture from the rear-side mounting portion 37 by the collision load, the independent intake pipe portions 11 fracture on the side farther from the engine 1 than the front-side mounting portion 36. In detail, when the independent intake pipe portions 11 fracture from the mounting portion 33, fracturing occurs from the rear-side mounting portion 37 after fracturing occurs from the front-side mounting portion 36 of which rigidity is relatively weak. Therefore, when the independent intake pipe portions 11 fracture from the rear-side mounting portion 37, the independent intake pipe portions 11 fracture from the rear-side mounting portion 37 while rotating to the rear side and the vehicle-width-direction outer side so as to pivot about the rear-side mounting portion 37. As a result, when the independent intake pipe portions 11 fracture from the rear-side mounting portion 37, the independent intake pipe portions 11 are in a state in which a force toward the rear side and the vehicle-width-direction outer side is applied thereto. Thus, the intake manifold 10 retreats toward the rear side and the vehicle-width-direction outer side. Therefore, a case where the intake manifold 10 and the fuel pipe 3 interfere with each other at the time of a vehicle front collision can be prevented in a more effective manner.
[0060] In particular, in the present embodiment, the alternator 2 is in the same height position as the surge tank portion 13. Therefore, when the alternator 2 retreats, the alternator 2 abuts against the surge tank portion 13. Therefore, a force that rotates toward the rear side and the upper side so as to pivot about the mounting portion 33 acts on the intake manifold 10. At this time, the rigidity of the rear-side mounting portion 37 is high, and hence pivoting easily occurs about the rear-side mounting portion 37. As a result, the independent intake pipe portions 11 connected to the front-side mounting portion 36 are easily twisted, and the independent intake pipe portions 11 easily fracture from the front-side mounting portion 36 before the rear-side mounting portion 37. Therefore, when the independent intake pipe portions 11 fracture from the mounting portion 33, the intake manifold 10 retreats toward the rear side and the vehicle-width-direction outer side. Therefore, a case where the intake manifold 10 and the fuel pipe 3 interfere with each other at the time of a vehicle front collision can be prevented in a more effective manner.
[0061] In the present embodiment, the mounting portion 33 has, on an outer peripheral surface, the plurality of front-side lateral ribs 36a and rear-side lateral ribs 37a that extend in the vehicle front-rear direction, and the number of the rear-side lateral ribs 37a is larger than the number of the front-side lateral ribs 36a.
[0062] In the present embodiment, the mounting portion 33 further has the plurality of front-side vertical ribs 36b and rear-side vertical ribs 37b that extend in the vehicle width direction so as to intersect with the plurality of front-side lateral ribs 36a and rear-side lateral ribs 37a, and the rear-side lateral ribs 37a and the rear-side vertical ribs 37b are respectively thicker than the front-side lateral ribs 36a and the front-side vertical ribs 36b.
[0063] By those configurations, the rigidity of the rear-side mounting portion 37 becomes higher, and hence the deformation of the rear-side mounting portion 37 can be prevented as much as possible. As a result, a case where the intake manifold 10 and the fuel pipe 3 interfere with each other at the time of a vehicle front collision can be prevented in a more effective manner.
[0064] In the present embodiment, the reinforcement rib 33a is provided between the fifth fastening portion 35e and an end portion of the mounting portion 33 on the rear side and the lower side thereof. As a result, the rigidity of a portion in the periphery of the fifth fastening portion 35e becomes higher than that of the other fastening portions 35a to 35d. As a result, the deformation of the rear-side mounting portion 37 can be prevented as much as possible. As a result, a case where the intake manifold 10 and the fuel pipe 3 interfere with each other at the time of a vehicle front collision can be prevented in a more effective manner.
Other Embodiments
[0065] The technology disclosed herein is not limited to the abovementioned embodiment, and substitution is possible without departing from the gist of the claims.
[0066] For example, the intake manifold structure is applied to a four-cylinder engine in the abovementioned embodiment. The present disclosure is not limited to the above, and the abovementioned intake manifold structure can be applied to an engine as long as the engine is an engine having two or more cylinders.
[0067] In the abovementioned embodiment, the rigidity of the rear-side mounting portion 37 is caused to be higher than that of the front-side mounting portion 36 by causing the thickness of the rear-side mounting portion 37 in the vehicle width direction to be thicker than the thickness of the front-side mounting portion 36 in the vehicle width direction. The present disclosure is not limited thereto. After causing the thickness of the rear-side mounting portion 37 in the vehicle width direction to be the same as the thickness of the front-side mounting portion 36 in the vehicle width direction, the rigidity of the rear-side mounting portion 37 may be caused to be higher than that of the front-side mounting portion 36 by causing the number of the rear-side lateral ribs 37a and rear-side vertical ribs 37b to be larger than the number of front-side lateral ribs 36a and front-side vertical ribs 36b or causing the thicknesses of the rear-side lateral ribs 37a and the rear-side vertical ribs 37b to be thicker than those of the front-side lateral ribs 36a and the front-side vertical ribs 36b.
[0068] In the abovementioned embodiment, the alternator is exemplified as the vehicle component. The present disclosure is not limited to the above, and the vehicle component may be a motor or a battery, for example.
[0069] The abovementioned embodiments are merely exemplifications and should not be interpreted by limiting to the scope of the present disclosure. The scope of the present disclosure is defined by the claims, and all modifications and changes belonging to a scope equivalent to the claims are within the scope of the present disclosure.
[0070] The technology disclosed herein is useful as an intake manifold structure including an intake manifold connected to a portion of a multiple cylinder engine on one side thereof in the vehicle width direction where the multiple cylinder engine is longitudinally placed in an engine room such that the cylinder array direction is in the vehicle front-rear direction.