RECYCLING METHOD AND APPARATUS FOR SOIL CONTAMINATED WITH MERCURY AND DIOXIN
20190070649 ยท 2019-03-07
Inventors
Cpc classification
F23J2215/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2219/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2257/602
PERFORMING OPERATIONS; TRANSPORTING
F23J15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2900/15081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2215/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B2007/2091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B7/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D39/2068
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D39/20
PERFORMING OPERATIONS; TRANSPORTING
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure provides a method for recycling soil contaminated with mercury and dioxin. The method includes: desorbing mercury and dioxin from the contaminated soil by an indirect rotary furnace; condensing the mercury and discharging it by a condensing and discharging unit; and a secondary indirect burner for decomposing dioxin at a high temperature, so as for the concentration of the contaminants in the exhaust being examined to meet regulation standards and the treated soil to meet the current regulations. The present disclosure also provides an apparatus for recycling contaminated soil containing mercury and dioxin.
Claims
1. An apparatus for treating soil contaminated with mercury and dioxin, comprising: an indirect heating rotary furnace configured to hold and heat treat the contaminated soil for the mercury and the dioxin to desorb from the contaminated soil to generate exhaust containing the mercury and the dioxin and treated soil; a treated soil storage tank in communication with the indirect heating rotary furnace, and configured to receive the treated soil; a first dust-collecting unit in fluid communication with the indirect heating rotary furnace, and configured to collect dust from the exhaust; a condensing and recovering unit in fluid communication with the first dust-collecting unit, and configured to condense mercury vapor in the exhaust and discharge liquid mercury; a secondary indirect burner in fluid communication with the condensing and recovering unit, and configured to heat treat the exhaust and decompose the dioxin in the condensed exhaust; a second dust-collecting unit in fluid communication with the secondary indirect burner, and configured to collect the dust from the exhaust in the secondary indirect burner; and a chimney in communication with the second dust-collecting unit, and configured to discharge the exhaust from the second dust-collecting unit into air.
2. The apparatus of claim 1, further comprising a dewatering unit disposed upstream of and in communication with the indirect heating rotary furnace, and configured to dewater from the contaminated soil prior to heat treating the contaminated soil, and direct the dewatered contaminated soil into the indirect heating rotary furnace.
3. The apparatus of claim 2, wherein the dewatering unit is further in communication with the condensing and recovering unit to direct gas generated during dewatering from the contaminated soil into the condensing and recovering unit.
4. The apparatus of claim 2, wherein the dewatering unit comprises another indirect heating rotary furnace, a dust-collecting device and a cooling device in fluid communication one with another in sequence, wherein the another indirect heating rotary furnace is further in communication with the indirect heating rotary furnace, and the cooling device is further in fluid communication with the condensing and recovering unit.
5. The apparatus of claim 4, wherein the another indirect heating rotary furnace and the indirect heating rotary furnace each have a structure comprises: a feed hopper; an inner rotary furnace in communication with the feed hopper; an outer fixed furnace covering the inner rotary furnace; and a discharging chamber.
6. The apparatus of claim 4, wherein the indirect heating rotary furnace inclines at an angle of from 1.25 to 4.75 degrees, and the another indirect heating rotary furnace inclines at an angle of from 1.25 to 5.15 degrees.
7. The apparatus of claim 1, wherein the first dust-collecting unit comprises two ceramic filters disposed in parallel.
8. The apparatus of claim 1, further comprising two drafting devices disposed following the first dust-collecting unit and the second dust-collecting unit, respectively, for the apparatus to be in a negative pressure environment.
9. The apparatus of claim 1, wherein the second dust-collecting unit comprises at least two dust filters disposed in series.
10. The apparatus of claim 9, wherein a catalyst is placed inside at least one of the dust filters.
11. The apparatus of claim 9, wherein the second dust-collecting unit comprises four dust filters disposed in series.
12. The apparatus of claim 1, further comprising an active carbon jetting unit disposed in parallel to the second dust-collecting unit.
13. The apparatus of claim 1, further comprising a heat exchange device in fluid communication with the first dust-collecting unit and the condensing and recovering unit for the exhaust from the first dust-collecting unit and the exhaust from the condensing and recovering unit to flow in thermal convection.
14. A method for recycling soil contaminated with mercury and dioxin, comprising: treating contaminated soil with an indirect heating rotary furnace for the mercury and the dioxin to desorb from the contaminated soil to generate exhaust containing the mercury and the dioxin and treated soil; collecting dust from the exhaust with a first dust-collecting unit; receiving the exhaust from the first dust-collecting unit by a condensing and recovering unit to condense mercury vapor in the exhaust, and discharging crude mercury as a liquid; passing the condensed exhaust through a secondary indirect burner to decompose the dioxin in the condensed exhaust; collecting dust from the exhaust in the secondary indirect burner by a second dust-collecting unit; and discharging the exhaust from the second dust-collecting unit through a chimney in communication with the second dust-collecting unit into air.
15. The method of claim 14, further comprising dewatering from the contaminated soil by a dewatering unit prior to heat treating the contaminated soil.
16. The method of claim 15, wherein the dewatering unit is set to a temperature from 100 C. to 200 C.
17. The method of claim 14, wherein the indirect heating rotary furnace is set to a temperature from 550 C. to 650 C.
18. The method of claim 17, wherein the indirect heating rotary furnace is set to a time period from 20 minutes to 60 minutes.
19. The method of claim 14, wherein the condensing and recovering unit is set to a temperature from 30 C. to 4 C.
20. The method of claim 14, wherein the secondary indirect burner is set to a temperature from 850 C. to 950 C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Hereinafter, implementations of the present disclosure are illustrated in details by particular embodiments, such that anyone skilled in the art can understand easily the advantages and effects based on the content of the present specification. The present disclosure also can be practiced or applied by other different implementations. Every details in the present specification can be modified and altered differently based on different views and applications, without departing from the spirit of the present disclosure. Additionally, all of the ranges and values used herein are inclusive and combinable. Any value or point fallen within the ranges used herein, such as any integer, can be used as the minimum or maximum value to derive a sub-range.
[0018] Referring to
[0019]
[0020] Since a considerable amount of dust is generated during the heat treatment from the contaminated soil 100 and the dust contains 25% in volume of PM 2.5, it is necessary to dispose the first dust-collecting unit 12 downstream of the indirect heating rotary furnace 11 to collect dust. In one embodiment, the first dust-collecting unit 12 includes two ceramic filters 122, 123 disposed in parallel, as shown in
[0021] The condensing and recovering unit 13 receives exhaust from pipeline 121, allows mercury vapor in the exhaust to be cooled at a low temperature, and discharges as liquid mercury 130, wherein the temperature of the condensing and recovering unit is set to 30 to 4 C. In one embodiment, the liquid mercury is output at a rate of 0 to 0.6 kg/hr and collected and sealed in a barrel made of polyethylene. The liquid mercury 130 is crude mercury (with a mercury content of about 95 wt %), which needs further rectifying for purification to give pure mercury with a purity of 99.99 wt %. The condensing and recovering unit 13 may includes two stages, wherein exhaust from pipeline 121 is cooled to 4 C. in the first stage, and then is cooled to 30 C. in the second stage. A sulfur-modified active carbon tank (not shown in the flow chart) can be disposed downstream of the condensing and recovering unit 13, and exhaust from the condensing and recovering unit 13 is allowed to adsorb residual mercury and is then sent via a pipeline 131 to the secondary indirect burner 14 where the exhaust is treated to decompose of residual dioxin.
[0022] The secondary indirect burner 14 is used for heat treatment of exhaust from the pipeline 131 and decomposition of residual dioxin in the exhaust. The secondary indirect burner 14 is placed horizontally, and has a structure including an outer furnace and an inner furnace, wherein the inner furnace is not a rotary furnace and is heated indirectly by liquid fuel, such as diesel oil, at a temperature set to 850 to 950 C. The decomposition treatment is performed in the secondary indirect burner 14 for at least 2 sec to completely decompose and crack residual dioxin in the exhaust. A heat exchanger (not shown in the flow chart) can be further disposed downstream of the secondary indirect burner 14. Rhw materials in pipeline 141 is cooled to 180 to 220 C. in the heat exchanger by thermal convection with those in the pipeline 131 prior to being sent to the second dust-collecting unit 15, and thereby preventing dioxin from de-novo reaction at the high temperature.
[0023] The second dust-collecting unit 15 is used for adsorbing dust in exhaust from the pipeline 141. In one embodiment, the second dust-collecting unit 15 includes at least two dust filters disposed in series, and a catalyst is placed inside at least one of the dust filters. In the embodiment as shown in
[0024] Referring to
[0025] Referring to
[0026] Referring to
[0027]
[0028] In addition, the another indirect heating rotary furnace 313 has the same structure as the indirect heating rotary furnace 11, and includes a feed hopper; an inner rotary furnace in communication with the feed hopper; an outer fixed furnace covering the inner rotary furnace; and a discharging chamber, wherein the another indirect heating rotary furnace 313 and the indirect heating rotary furnace 11 are in communication with each other via a two-screwed conveyor arranged on the pipeline 311. For example, the inner rotary furnace of the another indirect heating rotary furnace 313 is in communication with the feed hopper of the indirect heating rotary furnace 11, and the contaminated soil in which water vapor has been removed is delivered to the feed hopper (now shown in Figure) of the indirect heating rotary furnace 11 using the two-screwed conveyor.
[0029] Referring to
[0030] In addition, the pipelines mentioned in the present disclosure can be altered depending on the materials they deliver. Thermoresistant pipelines should be utilized if the materials they deliver have high temperature; and anti-corrosion pipelines should be utilized for delivering wastewater or exhaust. The selection of materials is well known to a person skilled in the art, and is thus not explained in details.
EXAMPLES
[0031] Soil contaminated with mercury and dioxin was dewatered by passing through the another indirect heating rotary furnace of the dewatering unit at 6 tons/hr, wherein the another indirect heating rotary furnace inclined at an angle of 2.6 degree and rotated at 2 rpm, and the dewatering process was carried out at a temperature of 150 C. for about 35 minutes; after dewatering, contaminated soil was delivered through pipelines into the indirect heating rotary furnace for heat treatment, wherein the indirect heating rotary furnace inclined at an angle of 2.5 degrees and rotated at 2.5 rpm, and the heat treatment was carried out at a temperature of 650 C. for about 40 minutes for mercury and dioxin to desorb from contaminated soil. Finally, soil after heat treatment was discharged to the treated soil tank at 4 tons/hr.
[0032] The exhaust after heat treatment was dedusted through the multitubular dust collector firstly and then through the first dust-collecting unit consisting of two high temperature ceramic filters arranged in parallel. Thereafter, the exhaust was cooled to 220 C. using the heat exchanger, and then was delivered to the condensing and recovering unit. Similarly, the dewatered exhaust was dedusted through the dust-collecting device firstly and then was cooled to 50 C. via the cooling device, and condensed wastewater was discharged. The dewatered exhaust and the aforementioned exhaust after heat treatment were combined via the pipelines, and delivered into the condensing and recovering unit; immediately, the combined exhaust was cooled to 4 C. via the first stage condenser and was cooled to 30 C. via the second stage condenser to condense mercury vapor in the exhaust into liquid mercury which was discharged at an output rate of 0 to 0.6 kg/hr into a barrel made of polyethylene with the maximum wastewater discharging amount of 50 tons/day.
[0033] Subsequently, the residual mercury in exhaust, which had been completely condensed, was adsorbed in the sulfur modified active carbon tank, warmed gradually to 530 C. with the heat exchanger, and subjected to thermal decomposition of dioxin in the secondary indirect burner at a temperature of 900 C. for at least 2 sec. Thereafter, the exhaust was cooled to 220 C. with the heat exchanger to inhibit the de-novo reaction, then entered the four dust filters of the second dust-collecting unit for dust extraction and entered the active carbon jetting unit disposed in parallel for adsorption of dioxin, wherein the dust filters are a high temperature ceramic filter, a catalyst dust filter (REMEDIA; W. L. Gore & Associates, Inc.), and a dust filter in sequence. Finally, the exhaust was delivered to the chimney and discharged, wherein the discharging amount under standard conditions from the chimney is 1,000 m.sup.3/hr, and the temperature of the discharged exhaust is 65 C.
[0034] Drafting devices are arranged downstream of each dust-collecting device aforementioned to facilitate dust collection.
[0035] Several sampling points are set in the recycling apparatus of the present disclosure for sample analysis and the results are recorded in Tables 1 and 2.
TABLE-US-00001 TABLE 1 Gas outlet of indirect heating Inlet of Outlet of Inlet of Outlet of rotary Inlet of Outlet of condensing condensing second second furnace of first dust- first dust and and dust- dust dewatering collecting collecting recovering recovering collecting collecting Ex. 1 unit unit unit unit unit unit unit Water (%) 35.8 4.8 5.6 8.6 1.8 3.8 0.9 particle 981.00 473.20 3.22 7.15 1.68 2.35 0.68 contaminants (mg/m3) dioxin 873.70 178.60 82.70 97.30 31.50 2.50 0.05 (ng I-TEQ/ m.sup.3) Mercury 3145.00 1154.00 615.00 598.60 118.10 48.10 8.682 and compounds thereof (g/m.sup.3)
TABLE-US-00002 TABLE 2 Gas outlet of Inlet of Outlet of Inlet of Outlet of indirect heating Inlet of Outlet of condensing condensing second second rotary furnace first dust- first dust and and dust- dust of dewatering collecting collecting recovering recovering collecting collecting Ex. 2 unit unit unit unit unit unit unit Water (%) 38.9 5.7 5.65.3 6.1 2.1 4.9 1.7 Particle 1011.32 508.35 5.94 8.43 2.04 1.93 0.84 contaminants (mg/m.sup.3) Dioxin 1189.74 183.78 84.01 102.27 36.69 2.81 0.06 (ng I-TEQ/m.sup.3) Mercury and its 3987.24 2209.87 1098.66 784.10 279.44 205.98 28.964 compounds (g/m.sup.3)
[0036] Quality detection results of the feed soil, treated soil, condensate wastewater, chimney off-gas and ambient air are recorded in Tables 3-6, respectively.
TABLE-US-00003 TABLE 3 Ex. 1 Ex. 2 Standard Feeding Treated Feeding Treated Soil detection Value soil soil soil soil Mercury (mg/kg) 20 34 1.06 38.9 1.17 Average value of 1000 79200 205 71400 90.4 dioxin (ng I-TEQ/m.sup.3)
TABLE-US-00004 TABLE 4 Quality detection of condensate Standard wastewater Value Ex. 1 Ex. 2 Suspended solids (mg/L) 25 <1.0 <1.0 Mercury (mg/L) 0.005 0.0049 0.0011 Average value of dioxin 20.8 24.4 (pg I-TEQ/m3)
TABLE-US-00005 TABLE 5 Standard Detection of chimney off-gas Value Ex. 1 Ex. 2 Particle contaminants (mg/m.sup.3) 80 ND 1.15 (<1.0) Hydrogen chloride (ppm) 40 0.00579 ND (<2.83) Mercury and compounds thereof 0.05 ND ND (mg/m.sup.3) (<0.0006) (<0.0006) Average value of dioxin 0.1 0.019 0.01 (ng I-TEQ/m.sup.3) *Note: ND means undetected, which is lower than the minimum value capable of being detected by the apparatus used.
TABLE-US-00006 TABLE 6 Ambient air quality monitoring Standard (Annan detecting station) Value Ex. 1 Ex. 2 Daily average value of suspended 125 58 to 141 10 to 46 particles with sizes smaller than or (Monthly equal to 10 m (PM10) (g/m.sup.3) average, 78) 24 hrs value of suspended particles 35 20 to 74 ND to 24.sup. with sizes smaller than or equal to (Monthly 25 m (PM25) (g/m.sup.3) average, 37) *Note: ND means undetected, which is lower than the minimum value capable of being detected by the apparatus used.
[0037] In conclusion, the recycling method and apparatus provided in the present disclosure do have the capacity of treating soil highly contaminated with mercury and dioxin at the same time, so as to allow the treated soil and the exhaust to meet the control standards and to reduce dust generated during treatment of the contaminated soil. The process also saves treatment cost for the contaminated soil, as compared to the conventional techniques, and brings about the effect of enhancing stability.
[0038] The above examples are used for illustration, rather than for limiting the present disclosure. Anyone skilled in the art can make modifications and alterations on the above examples, without departing from the spirit and scope of the present disclosure. Therefore, the scope of the present application should be defined by the appended claims, and shall be encompassed in the technical content of the present specification so long as it has no influence on the effects and purposes.