Shoulder end range of motion improving device

Abstract

A shoulder end range of motion improving device has a linkage, the linkage including a first link member, a second link member supported on the first link member, the second link member configured for being secured to an arm of a patient and being rotatable about a second link axis for rotating the arm of the patient about a shoulder joint of the patient through an arm range of motion, the second link axis being displaceable into a selectable fixed position, the fixed position being maintained during rotation of the second link member, an actuator for rotating the second link member about the second link axis, and a controller controlling the actuator for selectively rotating the second link member about the second link axis through the arm range of motion.

Claims

1. An end range of motion improving device comprising: a seat with a backrest; a linkage connected to said backrest, the linkage including a support affixed to said backrest and disposed above said backrest; a first link member affixed to said support; a second link member supported on the first link member, the second link member configured for being secured to an arm of a patient and being rotatable about a second link member axis for rotating the arm of the patient about a shoulder joint of the patient through an arm range of motion, the second link member axis being displaceable into a selectable fixed position and maintaining the selectable fixed position during rotation of the second link member; an actuator configured for rotating the second link member about the second link member axis through the arm range of motion; wherein the actuator is disposed on the second link member, the actuator pushes or pulls the second link member directly and is configured to mimic natural motion of a human body lifting a weight, wherein the second link member axis is provided by a polycentric gear system, the polycentric gear system includes a central gear and an outer gear wherein the outer gear rotates about the central gear when the actuator rotates a lever causing the rotation of the second link member from a first orientation of the polycentric gear system to a second orientation of the polycentric gear system, the lever coupled to the actuator and the outer gear and configured to be rotated when the actuator is activated, thereby anatomically imitating or matching rotation of the shoulder joint of the patient when the arm of the patient is rotated through the arm range of motion; a controller configured for controlling the actuator for selectively rotating the second link member about the second link member axis through the arm range of motion.

2. The end range of motion improving device according to claim 1, wherein the selectable fixed position is selectable by rotating the first link member about a first link member axis.

3. The end range of motion improving device according to claim 2, wherein the linkage includes one or more adjustment mechanisms configured to anatomically align the second link member axis with the shoulder joint of the patient.

4. The end range of motion improving device according to claim 3 wherein the one or more adjustment mechanisms provide a plurality of holes in an upper link of the first link member, wherein the upper link of the first link member is insertable into a lower tubular member of the first link member, an adjustment pin disposed on the lower tubular member and slidable into a selected one of the plurality of holes to secure a desired length of the first link member to align the second link member axis with the shoulder of the patient.

5. The end range of motion improving device according to claim 1, wherein the first link member independently rotates about a first link member axis without causing the second link member to rotate about the second link member axis, and the second link member independently rotates about the second link member axis without causing the first link member to rotate about the first link member axis.

6. The end range of motion improving device according to claim 1, wherein the controller registers time that the second link member spends at a particular position.

7. The end range of motion improving device according to claim 1, wherein the controller registers force data from forces applied to the second link member.

8. The end range of motion improving device according to claim 1, wherein the controller is configured to automatically hold the second link member at a particular position for a predetermined pause time.

9. The end range of motion improving device according to claim 1, wherein the controller is configured to automatically rotatably cycle the second link member between a first position and a second position.

10. The end range of motion improving device according to claim 1, wherein the controller is configured to automatically rotatably cycle the first link member between a first position and a second position.

11. A method of providing end range of motion therapy, the method comprising: providing an end range of motion improving device, the end range of motion improving device including a first link member, a second link member supported on the first link member, the second link member configured for being secured to an arm of a patient and being rotatable about a second link member axis for rotating the arm of the patient about a shoulder joint of the patient through an arm range of motion, the second link member axis being displaceable into a selectable fixed position aligned with the shoulder joint and maintaining the selectable fixed position during rotation of the second link member, an actuator for rotating the second link member about the second link member axis wherein the actuator is disposed on the second link member, the actuator pushes or pulls the second link member directly and is configured to mimic natural motion of a human body lifting a weight, wherein the second link member axis is provided by a polycentric gear system, the polycentric gear system includes a central gear and an outer gear wherein the outer gear rotates about the central gear when the actuator rotates a lever causing the rotation of the second link member from a first orientation of the polycentric gear system to a second orientation of the polycentric gear system, the lever coupled to the actuator and the outer gear and configured to be rotated when the actuator is activated, thereby anatomically imitating or matching rotation of the shoulder joint of the patient when the arm of the patient is rotated through the arm range of motion, and a controller configured for controlling the actuator for selectively rotating the second link member about the second link member axis through the arm range of motion; providing a first user input to the controller for rotating the second link member; providing a second user input to the controller for indicating therapy parameters; and rotating the arm of the patient according to the user inputs.

12. The method according to claim 11, further comprising: configuring the first link member to be secured to the arm of a patient and to be rotatable about a first link member axis for rotating the arm of the patient about the shoulder joint of the patient through the arm range of motion; and providing a user input to the controller for rotating the first link member.

13. The method according to claim 11, further comprising: registering data from usage of the end range of motion improving device.

14. The method according to claim 11, wherein providing the user inputs includes providing input from a remote device via a network.

15. The method of claim 11 further comprises the step of adjusting an effective length of the first or second link member using an adjustment mechanism configured to anatomically match the shoulder joint of the patient with the second link member axis.

16. An end range of motion improving device comprising: a seat with a backrest; a linkage connected to said backrest, the linkage including a support affixed to said backrest and disposed above said backrest; a first link member affixed to said support, the first link member being rotatable about a first link member axis; a second link member supported on the first link member, the second link member being rotatable about a second link member axis; a third link member supported on the second link member, the third link member configured for being secured to an arm of a patient and being rotatable about a third link member axis for rotating the arm of the patient about a shoulder joint of the patient through an arm range of motion, the third link member axis being displaceable into a selectable fixed position by rotating the first link member or the second link member, and maintaining the selectable fixed position during rotation of the third link member; an actuator configured for rotating the second link member about the second link member axis through the arm range of motion, wherein the actuator is disposed on the second link member, the actuator pushes or pulls the second link member directly and is configured to mimic natural motion of a human body lifting a weight, wherein the second link member axis is provided by a polycentric gear system, the polycentric gear system includes a central gear and an outer gear wherein the outer gear rotates about the central gear when the actuator rotates a lever causing the rotation of the second link member from a first orientation of the polycentric gear system to a second orientation of the polycentric gear system, the lever coupled to the actuator and the outer gear and configured to be rotated when the actuator is activated, thereby anatomically imitating or matching rotation of the shoulder joint of the patient when the arm of the patient is rotated through the arm range of motion; and a controller configured for controlling the actuator for selectively rotating the second link member about the second link member axis through the arm range of motion.

17. The end range of motion improving device according to claim 16 wherein the linkage includes one or more adjustment mechanisms configured to anatomically align the second link member axis with the shoulder joint of the patient, wherein the one or more adjustment mechanisms provide a plurality of holes in an upper link of the first link member, wherein the upper link of the first link member is insertable into a lower tubular member of the first link member, an adjustment pin disposed on the lower tubular member and slidable into a selected one of the plurality of holes to secure a desired length of the first link member to align the second link member axis with the shoulder of the patient.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The preferred embodiments of the claimed subject matter will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the scope of the claimed subject matter, where like designations denote like elements, and in which:

(2) FIG. 1 shows a shoulder rehabilitation device from a perspective view;

(3) FIG. 2 shows the shoulder rehabilitation device from a side view;

(4) FIG. 3 shows the shoulder rehabilitation device from a top view;

(5) FIG. 4 shows a polycentric gear system included in the rehabilitation device;

(6) FIG. 5 shows an embodiment of the shoulder rehabilitation device including an axis for pronation and supination of a patient's forearm;

(7) FIG. 6 shows an embodiment of a controller for controlling the shoulder rehabilitation device;

(8) FIGS. 7-7C show various motions associated with shoulder rotation;

(9) FIGS. 8-22 show a sequence of a patient using the shoulder rehabilitation device; and

(10) FIGS. 23-30 show a sequence of a patient using an alternative embodiment of the shoulder rehabilitation device.

(11) It is to be understood that like reference numerals refer to like parts throughout the several views of the drawings.

DETAILED DESCRIPTION

(12) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.

(13) FIGS. 1-4 present a shoulder rehabilitation device 100 including a linkage 102 and a controller 104 for providing end range of motion therapy. The linkage 102 includes a first link member 106, a second link member 108, and a third link member 110. The linkage 102 may be attached to a support 112 which elevates and supports the link members during use. A seat 114 may be included on the support 112 to accommodate a patient. For example, the linkage 102 may be attached in an elevated fashion above the seat 114, or behind the seat 114. The seat 114 may include an adjustment mechanism to adjust an incline angle of the seat 114 (e.g. a backrest angle) during use. More particularly, the linkage 102 may be connected to a backrest of the seat 114, the linkage 102 including a support affixed to said backrest and disposed above the backrest. As such, one or more of the link member axes, such as first link member axis 116 may be disposed above the seat 114 above a patient's shoulder. The first link member axis 116 may provide an axis of rotation aligned with a patient's shoulder, perpendicular to the ground on which the device rests. For example, the first link member axis 116 may be disposed above a patient's shoulder providing an axis of rotation of the first link member 106 about a vertical axis, with motion in a transverse plane. Configuring the linkage 102 in this way (above and/or behind the backrest or seat 114) allows a user's arm to be rotated in a transverse plane (e.g. FIG. 27) across a patient's torso without the patient's leg, the seat 114, or the support 112 interfering with motion of the linkage 102 or link members. Similarly, supporting the linkage 102 above the backrest allows substantial retraction (i.e. horizontal rotation in the transverse plane behind a patient's back) without the linkage touching or contacting the patient, seat or support.

(14) FIGS. 1-3 further show one or more actuators and one or more link member axes for rotating a patient's arm about a shoulder joint through an arm range of motion. For example, first link member axis 116 is configured to rotatably attach the first link member 106 to the support 112, second link member axis 118 is configured to rotatably attach the second link member 108 to the first link member 106, and third link member axis 120 is configured to rotatably attach the third link member 110 to the second link member 108. A first actuator 122 is configured to drive the rotation of the first link member 106 about the first link member axis 116, a second actuator 124 is configured to drive the rotation of the second link member 108 about the second link member axis 118, and a third actuator 126 is configured to drive the rotation of the third link member 110 about the third link member axis 120. For example, the one or more actuators may be Geming brand linear actuators of any appropriate stroke length. The support 112 or seat 114 may be configured to provide clearance for the link members and actuators to pass behind or in front of the seat 114 or support 112 when the first link member 106 is rotated to horizontally retract (behind torso) or adduct (in front of torso) a patient's arm. Further, the second actuator 124 may be appropriately positioned on the first link member 106 or second link member 108 such that the second actuator 124 does not collide with the seat 114 or the support 112 during rotation of the link members.

(15) The actuators may be positioned on the linkage 102 in various ways. For example, with respect to FIGS. 1 and 23, second actuator 124 may be positioned or disposed on first link member 106 or second link member 108 to actuate or drive the second link member axis 118 and subsequently rotate the second link member 108. When the second actuator 124 is disposed on the second link member 108, the actuator may run more efficiently or be more aesthetically appealing. For example, when the second actuator 124 is disposed on the second link member 108, the actuator pushes or pulls the second link member 108 directly, somewhat mimicking natural motion of a human body lifting a weight. Alternatively, when the second actuator 124 is disposed on the first link member 106 for rotating the second link member 108, the second actuator 124 drives the second link member axis 118 and subsequently or indirectly rotates or drives the second link member 108. The second actuator 124 being placed on the second link member 108 may run with less strain, thus prolonging the life of the actuator.

(16) The one or more link member axes may be polycentric gear systems to provide rotation of the link members. FIG. 4 shows an example of such a polycentric gear system 138, where outer gear 130 rotates about central gear 132 when actuator 134 rotates lever 136, causing the rotation of link member 128. For example, a first position of the polycentric gear system 138 is shown in dashed line, and a second position is shown in solid line. The lever 136 may be a hinge plate coupled to the actuator 134 and outer gear 130, and configured to be rotated when the actuator 134 is activated. Such a polycentric gear system 138 anatomically imitates or matches a rotating shoulder joint where the humeral head during arm elevation causes the clavicle to rotate upward. A polycentric hinge may reduce arm migration when an arm is rotated through a range of motion, reducing risk of further injury. In some cases, it is preferred that the head of a patient's humerus is aligned with the central gear 132. Alternatively, the one or more link member axes may be provided by simple hinges.

(17) Turning back to FIG. 1-3, the link members may include adjustment mechanisms to anatomically match a patient's shoulder joint with the one or more link member axes. For example, first link member 106 may include adjustment mechanism 140. The included adjustment mechanisms may adjust an effective length of the respective link members via an adjustment pin disposed on a tubular member that slides into holes of another member insertable into the tubular member to secure a desired length of a link member.

(18) FIG. 5 shows another embodiment of the disclosed shoulder rehabilitation device, including a fourth axis 142 for providing pronation and supination (i.e. rotation) of a patient's forearm.

(19) FIGS. 7-7C show various motions associated with shoulder rotation. For example, FIG. 7 shows an example of forward flexion and extension, FIG. 7A shows an example of abduction and adduction, FIG. 7B shows an example of internal (inward) rotation and external rotation, and FIG. 7C shows an example of horizontal abduction and adduction. In FIG. 7C, the patient is shown horizontally abducting their arm past the frontal plane, which is also known as retraction further shown in to FIG. 28.

(20) FIG. 6 shows the controller 104 that may be used to manually or automatically control the shoulder rehabilitation device 100 to drive the one or more actuators for rotating the link members independently. In an alternative embodiment, the controller may rotate two or more link members concurrently. Controller 104 is shown including a selector switch 144, directional buttons 146, and display 148. For example, the selector switch 144 may be operated between various positions to select which of the above axes is to be rotated. For example, one selectable position may be configured to rotate the first link member 106, one selectable position may be configured to rotate the second link member 108, and one selectable position may be configured to rotate the third link member 110. Directional buttons 146 are configured to each rotate a selected link member in a particular direction. For example, one directional button may rotate a link member clockwise, while another directional button may rotate a link member counter-clockwise. In some embodiments, a joystick may be included to rotate the link members. An emergency stop button or selection may also be included.

(21) In some embodiments, the controller 104 may be configured to receive user input, and may include a computing system to process information to carry out rotation tasks. For example, the display 148 may be configured to display various usage data, parameters, instructions or indicators relating to usage of the shoulder rehabilitation device 100. Usage data may include time the shoulder rehabilitation device 100 is used, sensed force data applied from or to the arms of a patient, maximum and minimum angles reached from rotation of the link members, user input data, time a particular angle is held, and/or number of cycles completed of a particular therapy exercise. User input may be received via a touch screen LCD display or various tactile or virtual buttons, and may include various parameters for the computing system to carry out automatic cycling of rotation, or limit maximum or minimum angles of rotation or forces. For example, the controller may receive input control signals locally or remotely to automatically cycle the rotating of a link member through predetermined rotation limits or predetermined force limits. For example, the link member axes or the link members may include force sensors to determine forces involved in the rotation of a patients arm, or positions or angles of the link members. The display 148 may display angle readout information for current angles of the link members, or current arm motions or positions. The controller 104 may be connected to a network such that the controller 104 may receive computer instructions from the network, may be controlled remotely via a remote device, or may upload or send usage report data to a server on the network for further processing. For example, the controller 104 may be connected to a computer network such that the controller 104 may be shut down or such that rotation parameters may be adjusted or inputted by a doctor or authorized professional. Further, a current location of the shoulder rehabilitation device 100 may be uploaded via the computer network. For example controller 104 may receive input controls or parameters to remotely or locally automatically cycle rotating one or more of the link members through predetermined rotation limits, or predetermined force limits. The controller 104 may be set to automatically cycle between a range of motion while holding a particular angle for a particular time at various angle increments while remaining within a certain force threshold. The controller may automatically stop rotating when the controller 104 is supplied data indicating the passing of a predetermined force or rotation threshold. The controller may include various wireless or Bluetooth communication devices to wirelessly connect to the computer network or personal computing devices such as mobile phones. Further, the controller 104 may include more than one controller, such as a slave controller hard wired to the shoulder rehabilitation device 100 or a wireless pendant that controls the slave controller, the pendant being conveniently locatable in a user's hand. Additionally, the controller may include an abort button or function that disengages rotation if a patient experiences extreme discomfort or injury, or if the shoulder rehabilitation device malfunctions. Such an abort button may send signals to reverse or stop forces applied to a patients arm. Force or angle data provided by the various sensors may be processed by the shoulder rehabilitation device 100 to provide various exercise modes to a patient. For example, a patient may be prescribed to engage in isometric exercises. To apply isometric exercise, a patient may be indicated by the display 148 or by a physical therapist to apply force via their arm to one of the link members to determine a patient's strength or progress. Further, a patient may be indicated by a health professional to engage in contract relax therapy, where a patient presses against a link member in an opposite direction of link member rotation such that the patient's muscles and tendons increase range of motion and a stretch reflex is minimized. Such contract relax therapy may be provided via sensing forces and angles via the various sensors mentioned above. Further, eccentric or concentric exercise may be prescribed to a patient. For example, eccentric exercise may include a patient pressing against a link member while simultaneously rotating the link member in an opposite direction to the applied force. On the other hand, concentric exercise may include a patient applying a force to a link member while rotating the link member in a same direction of the applied force.

(22) FIGS. 8-22 show a sequence of a patient 150 using the shoulder rehabilitation device 100 by operating controller 104 and securing a link member to an arm of a patient. For example, a link member may be secured to arm of patient 150 via a strap and an arm support. FIGS. 23-30 show a sequence of a patient using an alternative embodiment of the shoulder rehabilitation device 100, where the device has only two link member axes. Table 1-1 included herein indicates angles (in degrees) of the patient's arm for each figure. Each angle is relative to a conventional anatomic position where the patient's hands are located by their waist. In situations where horizontal rotation causes the motion to change from being abduction and adduction to forward flexion, and vice versa, N/A is indicated in a respective cell. For example, in FIG. 10 the patient's upper arm shifts from an abducted position to a forward flexed position, and as such N/A is indicated in the cell for Ad/Abduction. Further internal rotation is abbreviated int and external rotation is abbreviated ext

(23) TABLE-US-00001 TABLE 1-1 (rotation values in degrees) Forward Internal/external Elbow FIG. Horizontal Ad/Abduction flexion rotation flexion 8 0 20 N/A 0 90 9 0 90 N/A N/A 90 10 90 N/A 90 0 90 11 0 90 N/A 0 90 12 0 90 N/A 90 int 90 13 0 90 N/A 90 ext 90 14 90 N/A 90 90 ext 90 15 90 N/A 90 0 90 16 90 N/A 140 0 90 17 90 N/A 70 0 90 18 90 N/A 90 0 90 19 0 90 N/A 0 90 20 0 45 N/A 0 90 21 0 45 N/A 45 int 90 22 0 45 N/A 90 ext 90 23 90 N/A 90 0 0 24 90 N/A 140 0 0 25 90 N/A 0 0 0 26 90 N/A 90 0 0 27 130 N/A 90 0 0 28 20 90 N/A 0 0 29 20 140 N/A 0 0 30 20 45 N/A 0 0

(24) To further describe some of the motions in FIGS. 8-30, forward flexion and extension (FIGS. 16, 17, 18, 24, 25, and 26) may describe motion performed about a frontal axis of the shoulder joint with motion in a sagittal plane. Abduction and adduction (FIGS. 9, 20, 29, and 30) may describe motion performed about a sagittal axis of the shoulder joint with motion in a frontal plane. Horizontal abduction and horizontal adduction (FIGS. 10, 11, 14, 19, 27 and 28) may describe motion performed about a vertical axis with motion in a transverse plane. Internal rotation and external rotation (FIGS. 12, 13, 15, 21, and 22) may describe motion performed where a person's upper arm rotates inward or outward about an axis extending along the upper arm through the shoulder joint.

(25) With respect to FIG. 23, the linkage 102 is modified by replacing the third link member axis 120 and third link member 110 with an alternative link member 152 which includes a strap 154. The alternative link member 152 is configured to remain fixed relative to the second link member 108, and as such rotates according to the rotation or displacement of the second link member 108. This alternative configuration creates a simpler two-axis system instead of the three-axis system shown in FIG. 1. In the embodiment shown in FIG. 23, it is contemplated that an additional axis may be provided to supinate or pronate the patient's forearm or shoulder, as shown in FIG. 5 by fourth axis 142 as an example.

(26) It is to be understood that the rotation of one link member or rotatably driving one link member axis may cause another link member axis to displace or pivot, without actually driving the other link member axis. For example, in FIG. 10, the first link member 106 is rotated about first link member axis 116, causing second link member 108 to pivot substantially about the first link member axis 116 without causing the second link member 108 to rotate about the second link member axis 118. As such, the link members may each rotate independently from one another (via respective link member axes), even though rotating one link member may displace an orientation of another link member axis. In this way, by rotating one link member axis, another link member axis can be displaceable or re-oriented into a selectable fixed position. Further, one or more or all of the link member axes may be aligned with a shoulder joint of a patient during any motion or position. Further, although only some angles are shown in the figures, it is to be understood that the shoulder rehabilitation device may hold any link member at any position provided by the link member axes.

(27) In some embodiments the methods described above may be carried out or executed by a computing system including a tangible computer-readable storage medium, also described herein as a storage machine, that holds machine-readable instructions executable by a logic machine (i.e. a processor or programmable control device) to provide, implement, perform, and/or enact the above described methods, processes and/or tasks. When such methods and processes are implemented, the state of the storage machine may be changed to hold different data. For example, the storage machine may include memory devices such as various hard disk drives or CD or DVD devices. The logic machine may execute machine-readable instructions via one or more physical devices. For example, the logic machine may be configured to execute instructions to perform tasks for a computer program. The logic machine may include one or more processors to execute the machine-readable instructions. The computing system may include a display subsystem to display a graphical user interface (GUI) or any visual element of the methods or processes described above. For example, the display subsystem, storage machine, and logic machine may be integrated such that the above method may be executed while visual elements are displayed on a display screen. The computing system may include an input subsystem that receives user input. The input subsystem may be configured to connect to and receive input from devices such as a mouse, keyboard or gaming controller. For example, a user input may indicate a request that certain task is to be executed by the computing system, such as requesting the computing system to display any of the above described information, or requesting that the user input updates or modifies existing stored information. A communication subsystem may allow the methods described above to be executed over a computer network. For example, the communication subsystem may be configured to enable the computing system to communicate with a plurality of personal computing devices. The communication subsystem may include wired and/or wireless communication devices to facilitate networked communication. The described methods or processes may be executed, provided or implemented for a user or one or more computing devices via a computer-program product such as via an application programming interface (API).

(28) Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.