Multi stage scroll vacuum pumps and related scroll devices
10221852 ยท 2019-03-05
Assignee
Inventors
Cpc classification
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-stage vacuum pump, expander, or compressor, that incorporates one or more stages of a fixed scroll(s) and orbiting scroll(s) that operates simultaneously. The motor drives the orbiting scroll(s) within the structure, and the various fixed and orbiting scrolls are arranged for either parallel generation of a vacuum or high pressure gas, or arranged in series for generating of a significantly high vacuum or gaseous pressure, or a combination of parallel arranged and series arranged fixed and orbiting scrolls may be embodied within the structure, operated by a single motor means, in order to attain the high efficiencies of operation as a vacuum pump, or a gaseous compressor, during its functioning. The various combinations of orbiting and fixed scrolls, when arranged as aforesaid, can be reduced in size, or miniaturized, and used in conjunction with small appliances, or even in hand-held instruments, as for example, for use in conducting mass spectrometry, or for other purposes. The actual structure of the multi-stage devices can include the fixed and orbiting scrolls adjacent the motor, or the singular motor may be located intermediate various stages of the formed vacuum pump/compressor, in its assembly.
Claims
1. A multi-stage vacuum pump and motor for producing a vacuum comprising: a housing, said housing having first and second end caps provided thereon, at least one driven scroll plate provided therein, at least one spinning drive scroll plate provided within said housing, and intermeshing its scrolls with the scrolls on the at least one driven scroll plate, said housing first end cap and said at least one driven scroll plate having central passages provided therethrough for entrance of gas therein to be evacuated, a bellows interconnecting between the at least one driven scroll plate and the at least one spinning drive scroll plate and surrounding both of the least one driven scroll plate and the at least one spinning drive scroll plate to contain the processed gas therein, said second end cap having an integral extension thereon to mount said motor, a back motor bracket securing with said integral extension to secure said motor intermediate thereof, and said motor when operative turning a motor shaft, said motor shaft extending centrally into said at least one spinning drive scroll plate, said motor shaft having a central channel provided therethrough such that said at least one driven scroll plate provides for entrance of gas at the periphery of both of the at least one driven scroll plate and the at least one spinning drive scroll plate and induces the generation of a vacuum approximately centrally of said at least one spinning drive scroll plate and transmits the vacuum pressure through said motor shaft channel for use for operation of vacuum functioning of other instrumentation.
2. The multi-stage vacuum pump of claim 1, wherein said bellows transmits rotational motion from said at least one spinning drive scroll plate to said at least one driven scroll plate.
3. The multi-stage vacuum pump of claim 2, wherein said at least one driven scroll plate is bearing mounted for rotation within said first end cap.
4. The multi-stage vacuum pump of claim 2, wherein said scrolls of said at least one driven scroll plate incorporate tip seals to enhance the efficiency of generation of a vacuum during operations of said vacuum pump.
5. The multi-stage vacuum pump of claim 4, wherein tips of the scroll of said at least one driven scroll plate include slots, and the tip seals provided within said slots.
6. The multi-stage vacuum pump of claim 5, wherein said scroll slots and said tip seals of the scroll of the at least one driven scroll plate are approximately truncated in shape.
7. The multi-stage vacuum pump of claim 4, wherein the tip seals are of approximately truncated shape.
8. A multi-stage compressor and motor for producing a high pressure gas, comprising: a housing, said housing having first and second end caps provided thereon, at least one driven scroll plate provided therein, at least one spinning drive scroll plate provided within said housing, and intermeshing its scrolls with the scrolls on the at least one driven scroll plate, said housing first end cap and said at least one driven scroll plate having central passages provided therethrough for entrance of gas therein to be compressed, a bellows intermating between the at least one driven scroll plate and the at least one spinning drive scroll plate and surrounding said both of the at least one driven scroll plate and the at least one spinning drive scroll plate to contain the processed gas therein, said second end cap having an integral extension thereon to mount said motor, a back motor bracket securing with said integral extension to secure said motor intermediate thereof, said motor when operative turning a motor shaft, said motor shaft extending centrally into said at least one spinning drive scroll plate, said motor shaft having a central channel provided therethrough, such that both of the at least one driven scroll plate and the at least one spinning drive scroll plate provide for entrance of gas at the periphery of both of the at least one driven scroll plate and the at least one spinning drive scroll plate and induce the generation of pressurized gas centrally of both of the at least one driven scroll plate and the at least one spinning drive scroll plate and transmits said pressurized gas through said motor shaft channel for use for operation of said pressurized gas for functioning of other instrumentation.
9. The multi-stage compressor of claim 8, wherein said bellows transmits rotation from at least one spinning said drive scroll plate to said at least one driven scroll plate.
10. The multi-stage compressor of claim 9, wherein said at least one driven scroll plate is bearing mounted for rotation in said first end cap.
11. The multi-stage compressor of claim 9, wherein said scrolls of said at least one driven scroll plate incorporate tip seals to enhance the efficiency of generation of pressurized gas during operations of said compressor.
12. The multi-stage compressor of claim 11, wherein tips of the scroll of said at least one driven scroll include slots, and said tip seals provided within said slots.
13. The multi-stage compressor of claim 12, wherein said scroll slots and said tip seals are of truncated shape.
14. A multi-stage compressor of claim 11, wherein said tip seals are of truncated shape.
15. The multi-stage compressor of claim 8, further including clamps securing the ends of the bellows to the at least one driven scroll plate and the at least one spinning drive scroll plate.
16. The multi-stage compressor of claim 15, further including o-rings cooperating with said clamps to seal in the generated compressed gas within the compressor during its functioning.
17. The multi-stage compressor of claim 8 wherein said at least one driven scroll plate having an alignment aperture provided therein, said at least one spinning drive scroll plate having an alignment aperture provided therein, and a phase alignment pin provided for insertion within said plate alignment apertures for establishing the phase relationship between the at least one spinning drive scroll and the at least one driven scroll to assure the proper phased alignment between the spinning drive scroll and the driven scroll to attain proper operation of the compressor during its usage.
18. The multi-stage compressor of claim 17, wherein said alignment pin is removed after said scrolls have been fixed relative to each other before operations of the said compressor.
19. A multi-stage vacuum pump and motor for producing a vacuum, comprising: a first housing, first and second end caps for said first housing, a driven scroll plate provided within said first housing, a spinning drive scroll plate provided within said first housing and intermeshing its scrolls with the scrolls on the driven scroll plate, said first housing first end cap and said driven scroll plate having central passages provided therethrough for entrance of gas therein to be evacuated, a bellows interconnecting between said driven scroll plate and the spinning drive scroll plate and surrounding both of the at least one driven scroll plate and the at least one spinning drive scroll plate to contain the processed gas therein, said second end cap having an integral extension thereon to mount said motor, a back motor bracket securing with said second end cap extension to secure said motor at one end thereof, a second housing, said second housing having first and second end caps provided thereon, a further driven scroll plate provided within said second housing, and another spinning drive scroll plate provided within said second housing and intermeshing its scrolls with the scrolls on the further driven scroll plate, said second housing first end cap and said further driven scroll plate having central passages provided therethrough for entrance of gas therein to be further evacuated, a second bellows interconnecting between the further driven scroll plate and the another spinning drive scroll plate of said second housing and surrounding both of the further driven scroll plate and the another spinning drive scroll plate to contain the processed gas therein, said first end cap of the second housing having a second integral extension thereon to mount the other end of said motor, a second back motor bracket securing with said second integral extension to secure said motor between said first and second housings thereof, said motor when operative turning a motor shaft, said motor shaft extending centrally between said spinning drive scroll plates of the first and said another spinning drive scroll of second housings, said motor shaft having a central channel provided therethrough to pass the evacuated gas from the first housing to the second housing and said another spinning drive scroll plate, so that the entrance of gas at the periphery of both of the further driven scroll plate and the another spinning drive scroll plate induces the generation of a vacuum also within both of the further driven scroll plate and the another spinning drive scroll plate of the second housing and transmits the vacuum pressure from said first housing, through said motor shaft channel, for further processing by both of the further driven scroll plate and the another spinning drive scroll plate in the second housing, and for discharge of the vacuumed gas for functioning of other instrumentation through the usage of this multi-stage vacuum pump.
20. The multi-stage vacuum pump of claim 19, and wherein said further driven scroll plate in the second housing has a central passageway provided therethrough for discharge of the vacuumed gas out of the second housing during usage.
21. The multi-stage vacuum pump of claim 20, and wherein said bellows of the first and second housings transmits rotation from the spinning drive scroll plate of each of the first and the second housing to its associated driven scroll plate during operations of the said vacuum pump.
22. The multistage vacuum pump of claim 19 wherein said at least one driven scroll plate having an alignment aperture provided therein, said at least one spinning drive scroll plate having an alignment aperture provided therein, and a phase alignment pin provided for insertion within said plate alignment apertures for establishing the phase relationship between the at least one spinning drive scroll and the at least one driven scroll to assure the proper phased alignment between the spinning drive scroll and the driven scroll to obtain proper operation of the vacuum pump during its usage.
23. The multi-stage vacuum pump of claim 22, wherein said alignment pin is removed after the at least one spinning drive scroll and the at least one driven scroll have been fixed relative to each other before operations of the said vacuum pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In referring to the drawings,
(2)
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(13) Identification of the various components parts of the pump/compressor designs of this invention are as follows:
(14) Referring to
(15) Referring to
(16) Referring to
(17) Referring to
(18) Referring to
(19) Referring to
DESCRIPTION OF THE PREFERRED EMBODIMENT
(20) In referring to the drawings,
(21) In referring to the drawings,
(22) Gas to be evacuated or compressed enters the spinning scroll pump through the inlet port 10, in the driven scroll housing 1, as noted. The gas is sealed from leaking to the atmosphere through the rotary shaft seal 2, as disclosed. In this figure, two lip seals are shown, however, other type seals such as a labyrinth or mechanical seal can also be utilized. The gas enters the driven scroll 3 through the central port 11, as noted. The port 11 intersects a cross path 12, that directs the gas to the inlet plenum 13, on the peripheries of the arranged scrolls. The inlet plenum 13 is bounded on the outside by the identified flexible bellows 4, which is sealed on its ends by use of the various o-rings 15, as can be noted. The gas then enters the scrolls, and is compressed, through the operations of said scrolls, and then discharged at the center of the drive scroll 6, as at its port 16. The gas then flows through the aperture 17, within the shaft 7, and is discharged to its site of usage. Obviously, the shaft 7 is turned by the motor 8. The bellows 4 performs the function of sealing the inlet chamber 13 from the atmosphere, and also maintains the phase relationship between the drive scroll 6, and the driven scroll 3, in its operations. The driven scroll 3 is driven by the bellows 4. The clamps 18 are designed so that the bellows 4 is retained without increasing the diameter of the assembly, thus keeping the entire pump very compact. As previously summarized, the concept of this invention is to provide for either a parallel arrangement of a series of scroll pump/compressors, or series arranged pump/compressors, or a combination of the two, which can provide for a very high generation of a pressure, or evacuation of a vacuum, within a small scale apparatus, that may even be accommodative of a hand-held type of device, during its usage and application.
(23) The phase relationship between the two scrolls 3 and 6, and their alignment within its assembly is achieved by the alignment pins fixture as shown in
(24) As previously described,
(25)
(26) This is an example of how a pair of co-rotating scrolls, maintained in series, can provide for a high efficiency in generating a vacuum, or a high pressure gas, in a fairly reduced dimensioned design, as noted and described herein.
(27) The phase relationship between the two scrolls 3 and 6, as previously explained, as positioned within the assembly is achieved through usage of the alignment pin fixture, in the manner as to be subsequently described in
(28) In
(29) While the alignment pins are engaged, the bellows clamp 18 is positioned and bolted into place through usage of the screw 19, as previously described, so that the positioning of the scrolls 3 and 6 will be maintained after the alignment pins are removed. The final step is to seal the apertures 20 and 21 with plugs 24 and 25, so there will be no leakage of the vacuum generated gas or compressed gas to the atmosphere.
(30)
(31)
(32) In referring to
(33) During its functioning, the gas to be evacuated or compressed enters the first stage fixed scroll 33, at its inlet port 43. The gas also enters the second stage at the location 44, in the orbiting scroll 34. The gas is then expanded in these first and second stages to the first and second stage discharge plenum 45. The gas then travels through the port 46, in the second stage fixed scroll 35, and into the third stage inlet plenum 47. The gas then enters into the third stage formed by the third stage fixed and orbiting scrolls 36 and 37, respectively. The gas is then compressed in the third stage and is discharged through the annular space 48 between the third stage fixed scroll and the crank shaft 37 and 38. The gas is then discharged through the housing 39, for further usage.
(34) Counterweights are located at 49 and 41, to balance the orbital motion of the orbiting scrolls 34 and 36. The eccentric 50, located on the crank shaft 38, drives the orbiting scroll 36. Three idler shafts 42 are arranged and positioned approximately 120 apart from each other, around the second stage fixed scroll 35, and the third stage orbiting scroll 36, in addition to the orbiting scroll 34, that locate the orbiting scrolls 34 and 36 relative to the fixed scrolls 33, 35, and 37. The idler shafts 42 are supported by their ball bearings, as shown. The idler shafts 42 also serve to maintain the relative phase relationship between the fixed and orbiting scrolls, and also serve to drive the second stage orbiting scroll 34.
(35) As noted in
(36) In this four stage orbital type scroll vacuum pump or compressor, the gas to be evacuated enters the fixed scroll first stage 51, at the inlet port 65. The gas then travels into the first and second stage inlet plenum 66. The first and second stages are in parallel to increase the displacement of the pump while keeping the unit of compact design. After compression, the gas in the first stage travels through the port 71, and then into the passage 68 into the second stage. From there, the combined flow from the first and second stages travels through the annular area 69, as noted, formed by the crank shaft 60 and the fixed scroll second stage 53. The gas then travels past the motor 56 and into the opening 70. The gas enters the center of the third stage through the annular area formed by the crank shaft 64, and the fixed scroll third stage 57. After expansion, the gas enters the plenum 72, and is then compressed in the fourth stage, and exits the unit through the port 73, in the fixed scroll fourth stage. From there, the gas exits out of the port 73, as can be noted, after passing through the fourth compression stage.
(37) There are three idler shafts 62 and 63 at each scroll pair, that are positioned so that any axial forces can be counteractive and for maintaining the axial positioning of the orbiting scrolls 52 and 58, and for attaining the phase relationship between the identified scrolls. The covers 74 and 75 are used to seal the openings in the fixed scrolls 51 and 57. The two orbiting scrolls 52 and 58 are driven by the motor 56, generally in the manner as previously described in earlier designs. The motor rotor turns the shaft 61, which has eccentric crank shafts 60 and 64, with their counterweights for balancing of the unit, during operations. These counterweights are noted at 60 and 64.
(38)
(39) In referring to
(40) As reviewed throughout this discussion, while the description generally is made for a vacuum pump, formed of the designs of the structure as shown and identified herein, the units can just as easily be made into a compressor; and thus the terms vacuum pump and compressor are used interchangeably, to mean either type of multi-stage pumps or compressors. Essentially, it is the combination of the various scrolls either in parallel, or in series, or a combination of such, that form the multi-stage scroll devices of this invention.
(41) Variations of modifications to the subject matter of this invention may occur to those skilled in the art upon review of the summary of the invention as provided herein, and upon undertaking a study of the description of its preferred embodiments in view of the drawings. Such variations, if within the spirit of this invention, are intended to be encompassed within the scope of any claims to patent protection issuing hereon. The description of the preferred embodiment, and its depiction in the drawings, are generally set forth for illustrative purposes only.