Method and machine for sorting bags

Abstract

A method for sorting bags that includes filing past flat one after the other while being separated by a gap; the exterior edges of each bag are checked to determine whether a template and a position of the bag correspond to a calibrated bag or non-calibrated bag. The non-calibrated bags are ejected and the calibrated bags are presented in front of a visual inspection system to determine an acceptable or unacceptable quality of the inspected bag. The acceptable bags are stacked and the unacceptable bags are rejected after they have passed in front of the visual inspection system.

Claims

1. A bag sorting method comprising; providing a first flat bag and a second flat bag that are separated by a gap; presenting the first flat bag in front of a visual inspection system to determine an acceptable quality of the first flat bag or an unacceptable quality of the first flat bag, wherein if the first flat bag is determined to have the acceptable quality, the first flat bag is stacked with other flat bags that have the acceptable quality, and if the first flat bag is determined to have the unacceptable quality, the first flat bag is rejected; wherein before the first flat bag is presented in front of the visual inspection, outer edges of the first flat bag are checked to determine whether a template and a position of the first flat bag correspond to either a calibrated bag or a non-calibrated bag, such that if the first flat bag corresponds to the non-calibrated bag, the first flat bag is ejected upstream of the visual inspection system, and if the first flat bag corresponds to the calibrated bag, the first flat bag is presented to the visual inspection system.

2. The method according to claim 1, wherein the first flat bag is determined to correspond to the non-calibrated bag if a width or a length of the first flat bag is outside of a predetermined range.

3. The method according to claim 1, wherein the checking of the outer edges of the first flat bag is performed by a checking station that comprises a first photoelectric cell and a second photoelectric cell positioned adjacent to the first photoelectric cell, wherein the first photoelectric cell emits and receives a first light beam that can be interrupted by the first flat bag to be checked and the second photoelectric cell emits and receives a second light beam that can be interrupted by the first flat bag to be checked, and wherein the checking the outer edges of the first flat bag comprises determining if the outer edges of the first flat bag in a direction of transportation of the first flat bag interrupt the first beam and not the second beam within a time period corresponding to a period of theoretic passage of the first flat bag and if the second beam is interrupted within the time period or if the first beam is not interrupted, the first flat bag is considered to have a defect.

4. The method according to claim 1, wherein the first flat bag is determined to correspond to the non-calibrated bag if a front edge for the first flat bag is separated from a rear edge of a preceding flat bag by a gap greater than a predetermined threshold.

5. The method according to claim 4, wherein the checking of the outer edges of the first flat bag is performed by a checking station that comprises a first photoelectric cell and a second photoelectric cell, wherein the first photoelectric cell emits and receives a first light beam that can be interrupted by the first flat bag to be checked and the second photoelectric cell emits and receives a second light beam that can be interrupted by the first flat bag to be checked, wherein the first photoelectric cell is arranged to detect a gap between a front edge of the first flat bag and the rear edge of a preceding second flat bag and wherein when checking the outer edges of the first flat bag and the second flat bag the first photoelectric cell detects the gap between the front edge of the first flat bag and the rear edge of the preceding second flat bag and if the gap detected is greater than a predetermined threshold, the first flat bag is considered to have a defect.

6. The method according to claim 1 wherein the first bag has a thickness and the first bag is determined to be non-calibrated when the thickness is greater than a predetermined threshold.

7. A bag sorting machine comprising: an input for receiving a first bag and a second gag that are separated by a gap; a visual inspection system that presents the first bag to pass in front of an optical apparatus for inspection and determines an acceptable quality of the inspected first bag or unacceptable quality of the inspected first bag; and a selection system that rejects the unacceptable first bag and stacks the acceptable first bag; a checking station located between the input and the visual inspection system, wherein the checking station checks outer edges of the first bag and determines whether a template and a position of the first bag correspond to either a calibrated bag or a non-calibrated bag; and a switch upstream of the visual inspection system for ejecting the non-calibrated bag.

8. The machine according to claim 7, wherein the switch comprises a nose mounted to pivot about a transverse axis, the nose comprising: an end and pivoting between a receded position in which the first bag follows a path to the visual inspection system along an outer face of the nose; and a raised position in which the end of the nose protrudes to orient a front of the first bag which is displaced on a side of an inner face of the nose opposite the outer face.

9. The machine according to claim 7 further comprising a checking station that comprises several cells to check outer edges of the first bag and to determine whether the template and the position of the first bag correspond to the calibrated bag or the non-calibrated bag.

10. The machine according to claim 9, wherein the several cells are selected from at least one of an optical cell, a mechanical cell, a capacitive sensor, or an inductive presence sensor.

11. The machine according to claim 9, wherein the several cells are photoelectric cells.

12. The machine as claimed according to claim 7 further comprising a thickness checking device to check a thickness of the first bag and when the thickness is greater than a predetermined threshold, the first bag is determined to be non-calibrated.

13. The machine according to claim 12, wherein the thickness checking device comprises either a feeler provided with a shoe or a roller bearing elastically on the first bag to check the thickness of the first bag.

14. The machine according to claim 12, wherein the thickness checking device comprises either a laser or ultrasound sensor to check the thickness of the first bag.

15. The method according to claim 1, wherein should the first flat bag be rejected after it being determined to have the unacceptable quality, the first flat bag is deemed unusable; and should the first flat bag be ejected upstream upstream of the visual inspection system, the first flat bag is deem unusable.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) The invention will be better understood and other particular features and advantages will become apparent on reading the following description, the description referring to:

(2) FIG. 1 which is a schematic view of a sorting machine according to an embodiment of the invention.

DETAILED DESCRIPTION

(3) A bag sorting machine according to the invention is represented in FIG. 1. The machine is designed to receive bags 1 at the output of a machine for manufacturing said bags 1 and comprises, in succession in the direction of displacement of the bags 1:

(4) an input 21 for receiving bags 1 filing flat one after the other while being separated by a gap;

(5) first transport means 2 for making the bags 1 run in front of a checking station 3 to check the outer edges of each bag and determine whether the template and the position of the bag correspond to a calibrated bag 1a or non-calibrated bag 1b;

(6) a switch 4 for ejecting the non-calibrated bags 1b;

(7) second transport means 5 for transporting the calibrated bags 1a to

(8) a visual inspection system 6 to make the calibrated bags 1a run in front of an optical apparatus 60 and to determine an acceptable or unacceptable quality of the bag inspected; and

(9) a selection system 7 for rejecting the unacceptable bags 1d and stacking the acceptable bags 1c.

(10) The first transport means 2 are formed conventionally by pairs of conveyor belts 20 mounted in loop fashion and between which the bags 1 run. The checking station 3 comprises, for example, several photoelectric cells 30 emitting and receiving a light beam that can be interrupted by the bag to be checked. The edges of the bag in the direction of transportation must interrupt the beam of a first cell and not interrupt the beam of a second cell adjacent to the first, and do so within a time interval corresponding to the theoretical period of passage of the bag. If, during this interval, the beam from the second cell is interrupted or if the beam from the first cell is not, the bag is considered to have a defect. Other combinations of checks can be implemented. The first cell makes it possible to detect the gap between the front edge of a bag and the rear edge of the preceding bag. If this gap is greater than a predetermined threshold, the front edge of the bag is delayed and the bag is considered to have a defect. Note that the cells 30 shown in FIG. 1 are schematic representations only and are not to be interpreted as limiting the cells to a particular size, shape, orientation, or number.

(11) It is also possible to check the thickness of the bag, which makes it possible to determine whether the bags have a major formation defect and to choose whether or not they should be immediately discarded. The check is, in this case, performed for example by a thickness checking device 70 that can include a feeler provided with a shoe, a roller bearing elastically on the filing bags or by a laser or ultrasound sensor. Note that the thickness checking device 70 shown in FIG. 1 is a schematic representation only and is not to be interpreted as limiting the device to a particular size, shape, or orientation with respect to other elements shown in FIG. 1.

(12) Moreover, some of these checks can be performed upstream, on the manufacturing machine, the checking station receiving the nonconformity information by being able to determine the moment at which the non-calibrated bag passes the switch.

(13) Downstream of the checking station 3, the switch 4 can be actuated rapidly according to the result supplied by the checking station 3. The switch 4 comprises a nose 40 mounted to pivot about a transverse axis between a receded position in which the calibrated bags 1a follow a path to the visual inspection system 6 along an outer face 401 of the nose 40, and a raised position in which an end of the nose 40 protrudes to steer the front of the non-calibrated bag 1b which is displaced on the side of an inner face 402 of the nose 40 opposite the outer face 401. The non-calibrated bags 1b are sent for example to a first recovery bin 8.

(14) Calibrated bags 1a are taken over by the second transport means 5 to be brought to the visual inspection system 6. Contrary to the conventional transport means, the second transport means 5 support the bags 1a on just one face 11, such that the opposite face 12 is totally clear and visually accessible. The visual inspection system 6 determines whether the bag inspected is acceptable or not. The bag 1 is then delivered to the selection system 7 which is configured to stack the acceptable bags 1c and steer the unacceptable bags 1d to a second recovery bin 9.