MOTOR VEHICLE HEAT EXCHANGER COMPRISING A HEADER TANK
20190063841 ยท 2019-02-28
Assignee
Inventors
- Nicolas Vallee (Bazancourt, FR)
- Frederic Wascat (Le Mesnil Saint Denis, FR)
- Jean-Jacques Garcia (Le Mesnil Saint Denis, FR)
- Stephane Potteau (Le Mesnil Saint Denis, FR)
- Nicolas Cormet (Le Mesnil Saint Denis, FR)
Cpc classification
F28F2280/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05375
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2270/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a heat exchanger (1), in particular for a motor vehicle, comprising a header tank (9a) and a bundle of tubes, said header tank (9a) comprising a collector plate (21), a cover (23) and a seal located between the collector plate (21) and the cover (23), said header tank (9a) being divided into two compartments (15a and 15b) by a transverse partition (17), said compartments (15a and 15b) being configured to communicate respectively with two parts of the bundle, said seal isolating said compartments (15a and 15b) from one another and partially closing off the opening of at least one tube, said partially closed-off tube (51), opening into said header tank (9a) near said transverse partition (17).
Claims
1. A heat exchanger for a motor vehicle, comprising: a header tank; and a bundle of tubes, said header tank comprising a collector plate, a cover and a seal located between the collector plate and the cover, said header tank being divided into two compartments by a transverse partition, said compartments being configured to communicate respectively with two parts of the bundle, said seal isolating said compartments from one another and partially closing off the opening of at least one tube, said partially closed-off tube, opening into said header tank near said transverse partition.
2. The heat exchanger as claimed in claim 1, wherein said partially closed-off tube is the tube opening closest to the transverse partition into the compartment.
3. The heat exchanger as claimed in claim 1, wherein said seal is configured in order to impart in addition peripheral sealing between the plate and the cover.
4. The heat exchanger as claimed in claim 1, wherein said seal comprises an alignment failsafe extending on one side of said transverse partition.
5. The heat exchanger as claimed in claim 1, wherein said seal comprises a closing part adapted to close off partially the opening of the one or more said partially closed-off tubes.
6. The heat exchanger as claimed in claim 5, wherein said seal is substantially rectangular in shape having two large sides and two small sides, the closing part is located on a strap extending between the two large sides.
7. The heat exchanger as claimed in claim 5, wherein said closing part is a localized widening of said strap.
8. The heat exchanger as claimed in claim 1, wherein said transverse partition comprises at least one means of support adapted to apply pressure to said seal in the area of one or more of said partially closed-off tubes.
9. The heat exchanger as claimed in claim 8, wherein the one or more said means of support are grooves perpendicular to said transverse partition.
10. The heat exchanger as claimed in claim 1, wherein said transverse partition comprises two parallel walls connected via a face bearing against the seal.
11. The heat exchanger as claimed in claim 1, wherein the one or more said partially closed-off tubes have a reduced flow cross-section depending on their width.
12. The heat exchanger as claimed in claim 1, wherein the one or more said partially closed-off tubes have a reduced flow cross-section depending on their length.
13. The heat exchanger as claimed in claim 1, wherein between 25 and 75% of the section of one or each of said partially closed-off tubes is closed off.
14. The heat exchanger as claimed in claim 1, wherein one of the two parts, known as the hot part, is at a temperature greater than the temperature of the other part, known as the cold part, the one or more said partially closed-off tubes being situated to the side of said hot part.
15. The heat exchanger as claimed in claim 14, further comprising at least one additional partially closed-off tube in said cold part.
Description
[0049] The invention will be more readily understood, and other aims, details, characterizing features and advantages of the latter will emerge more clearly in the course of the following detailed explanatory description of at least one embodiment of the invention given by way of purely illustrative and non-exhaustive example and with reference to the accompanying schematic drawings.
[0050] In these drawings:
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[0069] As illustrated in
[0070] Said exchanger 1 comprises a bundle 3 of tubes 5 in which the first fluid circulates. The tubes 5 of the exchanger 1 are flat, for example, and comprise two large opposing parallel plane faces, connected via lateral edges of the tube 5. The distance between the lateral edges of the tube 5 is referred to as the length of the tube, and the distance between the two large faces of the tube 5 is referred to as the width. Each tube 5 comprises two openings 7a and 7b opening into first and second header tanks 9a and 9b.
[0071] The terminology may be defined as follows: [0072] Reducing the flow cross-section of a tube 5 depending on its width is equivalent to replacing it virtually by a tube, of which the flow cross-section is of smaller width and of the same length, by sacrificing a longitudinal part of its flow cross-section. This involves closing off the opening 7a, 7b of the tube for the whole of its length, and for only a part of its width. [0073] Reducing the flow cross-section of a tube 5 depending on its length is equivalent to replacing it virtually by a tube, of which the flow cross-section is of smaller length and of the same width, by sacrificing a lateral part of its flow cross-section. This involves closing off the opening 7a, 7b of the tube for the whole of its width, and for only a part of its length.
[0074] If the tube 5 is not flat and contains an elliptical flow cross-section, for example, the width is understood to be the distance of the segment that is defined by the small axis of its flow cross-section, and the length is understood to be the distance of the segment that is defined by the large axis of its flow cross-section.
[0075] Thus: [0076] Reducing the flow cross-section of a tube 5 of elliptical section depending on its width is equivalent to replacing it virtually by a tube, of which the flow cross-section is truncated by a straight line parallel to the large axis. Closing off the opening 7a, 7b of the tube in a straight line parallel to the large axis cuts the opening 7a, 7b of the tube into two parts: a part that is closed off and a part that is not closed off. [0077] Reducing the flow cross-section of a tube 5 of elliptical section depending on its length is equivalent to replacing it virtually by a tube, of which the flow cross-section is truncated by a straight line parallel to the small axis. Closing off the opening 7a, 7b of the tube in a straight line parallel to the small axis cuts the opening 7a, 7b of the tube into two parts: a part that is closed off and a part that is not closed off.
[0078] The geometry of the flow cross-section is not limited to the two examples referred to above. The flow cross-section of the tube 5 may be square, and this may be a lozenge.
[0079] Said tubes 5 may in addition comprise spacers or turbulators, not represented here, disposed in the interior of said tubes 5, in order to improve the thermal exchange and the resistance to the internal pressure of said tubes.
[0080] The second fluid circulates between the tubes 5. Spacers 11 may be arranged between these tubes 5, in particular corrugated spacers as represented here. Suchlike spacers 11 make it possible to increase the surface of thermal exchange between the first fluid circulating in said tubes 5 and the second fluid passing through the exchanger 1 between the tubes 5.
[0081] Said exchanger 1 may furthermore comprise, for example, an inlet flange 13a and/or an outlet flange 13b for the first fluid. Said flanges 13a and 13b may be situated on each of the header tanks 9a and 9b or on the same header tank, depending on the flow, in a plurality of passes, of the first fluid in the exchanger 1.
[0082] In the present invention, the heat exchanger is preferably a heat exchanger 1, of which the flow, the so-called U-shaped flow, is in two passes. In this type of exchanger, one of the header tanks 9a is divided into two compartments 15a and 15b by a transverse partition 17. Each of the compartments 15a and 15b communicates with a first part 19a or a second part 19b of the bundle 3 of tubes, the compartment 15a communicating with the part 19a of the bundle and the compartment 15b communicating with the part 19b of the bundle 3. In other words, said exchanger 1 is configured in order to permit the circulation in series of a fluid in each of the parts 19a and 19b of the bundle 3 communicating with the two compartments 15a and 15b of said header tank 9a.
[0083] In this type of exchanger, the inlet flange 13a and the outlet flange 13b are situated on the header tank 9a having double compartments, as represented here. Said first fluid thus enters via the inlet flange 13a into the compartment 15a, which communicates with the first part 19a of the bundle 3, and the fluid is then directed by the second header tank 9b, comprising a single compartment, towards the second part 19b of the bundle 3 communicating with the compartment 15b of the header tank 9a, before eventually exiting from the exchanger 1 via the outlet flange 13b. A U-shaped flow is thus defined for the first fluid. In this way, said fluid is at a different temperature in each pass.
[0084] This being the case, the invention relates more particularly to the header tank 9a having double compartments. Said header tank 9a comprises a collector plate 21, a seal 25 and a cover 23 assembled together, the seal 25 being inserted between the cover 23 and the collector plate 21.
[0085] Said collector plate 21 exhibits a substantially rectangular shape here and comprises orifices 27 into which the openings 7a of the tubes 5 discharge. Said orifices 27 make it possible to secure the tubes 5 to the header tank 9a. Here, the orifices 27 are aligned in a single row, one parallel to the other, in a direction corresponding to the longitudinal direction of extension of the plate 21. Said orifices 27 of the collector plate 21 have a shape corresponding to the section of the openings 7a of said tubes 5.
[0086] In order to assist in maintaining the sealing of said cover 23, said plate 21 includes in this case a groove 29 delimiting its perimeter. The function of said groove 29 is to accommodate said seal 25, intended to be compressed by an edge or foot 23a of the cover, said edge or foot of the cover being inserted into the interior of the groove 29.
[0087] Said collector plate 21 comprises in addition means of attachment 30 of the cover 23. These may be crimping teeth 30, for example, as represented here. Said teeth 30 extend along the perimeter of the collector plate 21, from the external edge of the groove 29. These teeth 30 are used to secure the cover 23 on the collector plate 21 in the course of assembly. As already mentioned, the cover may be provided with a foot of the cover situated on the contour of its opening, the latter being capable of being inserted into the groove 29.
[0088] In a conventional manner, said seal 25 is configured in order to impart peripheral sealing between the plate 21 and the cover 23. II is substantially rectangular in shape having two large sides 25a and two small sides 25b. It may be in the form of a continuous bead capable of engaging in the groove 29 of said collector plate 21. In
[0089] As mentioned previously, said header tank 9a is divided into two compartments 15a and 15b by a transverse partition 17. Said compartments 15a and 15b are configured to communicate respectively with the two parts 19a and 19b of the bundle 3. According to the invention, said seal 25 may also be adapted to insulate said compartments 15a and 15b from one another. It may comprise for this purpose, as represented here, a transverse strap 31, preferably flat. It is attached to the two large sides 25a of the seal 25, substantially at their middles. Said strap 31 is intended to be supported on a transverse part 33 of the collector plate 21 between two successive tubes 5 of the bundle 3, in such a way that, in the course of assembly, the strap 31 is compressed between the collector plate 21 and the transverse partition 17 of the header tank 9a.
[0090] Said strap 31 exhibits a central portion 31a of constant section and two extremities 31b and 31c attached to the two large sides 25a of the seal 25. The central portion 31a has a width and a thickness greater than those of the extremities 31b and 31c. Preferably, the width of the strap 31 is greater than the width of the transverse partition 17. In a complementary manner, said collector plate 21 comprises two notches 35 facing one another. These notches 35 are situated on the extremities of the transverse part 33 of the collector plate 21 intended to accommodate said seal 25. These notches 35 are intended to accommodate the extremities 31b and 31c of the strap 31, whereas the central part 31a rests on said transverse part 33 of said collector plate 21, and the rectangular contour of said seal 25 is engaged in the groove 29 of said collector plate 21. This configuration of the seal 25 and of the collector plate 21 ensures the correct positioning of the seal 25 and, as a result, guarantees effective sealing, in particular in the area of said strap 31.
[0091] As illustrated in
[0092] In an advantageous manner, the seal 25 comprises a closing part 37 adapted to close off partially the opening 7a of the one or more of said partially closed-off tubes 51. This closing part 37 is made of the same material as the rest of the seal 25, in particular that situated in the area of the partition 17. It extends in this case between the two large sides 25a of the seal 25, without necessarily being attached there. As depicted, this closing part 37 may comprise said strap 31 described previously. The latter thus exhibits a width of the central portion 31a greater than that of the central portion of a seal known from the prior art depicted in
[0093] In an advantageous manner, said closing part 37 is adapted to close off between 25 and 75% of the section of one or each of said partially closed-off tubes 51, preferably 50% of the section being closed off. In other words, between 25 and 75%, preferably 50%, of the section of one or each of said partially closed-off tubes 51 is closed off. Closing off greater than 75% would pass on the problem of thermal shock and the risk of leaks and rupture onto the tube adjacent to the partially closed-off tube 51. Closing off of less than 25% would not permit the flow to be reduced sufficiently and, as a result, the difference in temperature and the difference in expansion between the parts 19a and 19b of the bundle.
[0094] In the case of a plurality of partially closed-off tubes on the same side, the closing off of the tube closest to the partition 17 will preferably be greater than the closing off of the tube furthest from the partition 17.
[0095] Said partially closed-off tube 51 may preferably be situated in the part 19a, that is to say on the side where the first fluid enters into the heat exchanger 1 or into the part 19b, that is to say on the side where the first fluid exits from the heat exchanger 1. In a general manner, the first fluid in the part 19a is at a temperature greater than the temperature that it exhibits in the part 19b. In this case, the part 19a is known as the hot part, and the part 19b is known as the cold part. In an advantageous manner, the partially closed-off tube 51 is situated on the side of said hot part 19a. This embodiment is depicted in
[0096] It is also conceivable for a plurality of tubes to be partially closed off, in a closing-off section which increases as it approaches more closely to the partition, for example.
[0097] In a first embodiment depicted in
[0098] In a second embodiment depicted in
[0099] In a third embodiment depicted in
[0100] In a fourth embodiment depicted in
[0101] Thus, in the variant in
[0102] In the variant in
[0103] In the variant in
[0104] In the variant in
[0105] In the variants in
[0106] In the embodiments depicted in
[0107] Again, it is conceivable for a plurality of tubes on the same side to be partially closed off. It is thus conceivable that: [0108] a plurality of tubes are partially closed off in the part 19a, and a single tube is partially closed off in the part 19b (not represented here), [0109] a single tube is partially closed off in the part 19a, and a plurality of tubes are partially closed off in the part 19b (not represented here), [0110] a plurality of tubes are partially closed off in the part 19a, and a plurality of tubes are partially closed off in the part 19b (not represented here).
[0111] In a fifth embodiment depicted in
[0112] In a sixth embodiment depicted in
[0113] In a seventh embodiment depicted in
[0114] In an eighth embodiment depicted in
[0115] Thus, the variant in
[0116] In the variant in
[0117] In the variant in
[0118] In the variant in
[0119] In summary: [0120] in the embodiments depicted in
[0129] In a general manner, said seal 25 is made from an appropriate elastomer material. Said closing part 37 is advantageously made of the same material as the seal 25. In other words, it is also preferably made from an appropriate elastomer material.
[0130] Concerning the assembly of the tubes and the collector plate, the elements are made from aluminum and/or an aluminum alloy, for example, and are attached to one another preferably by brazing.
[0131] Furthermore, said partition 17 may be formed through continuity of material with the rest of the cover, in particular by indentation of the external envelope of the cover or by projecting in the interior of the cover. It may even be supported.
[0132] It should be noted that variant embodiments are possible, of course, and that the present invention is not restricted to the type of header tank and exchanger described above. In particular, an embodiment, not represented here, in which the heat exchanger comprises two header tanks having double compartments may also be envisaged. In this type of exchanger, two different fluids, in particular at different temperatures, flow through each of the parts of the bundle. In a suchlike embodiment, the one or more said tubes may be partially closed off at each of their openings. In an advantageous manner, said seal of each of the two header tanks is adapted to close off partially the opening of at least one tube.
[0133] The invention is also applicable in addition to heat exchangers, of which the bundle of tubes includes a plurality of rows of tubes. In this case, the partially closed-off tube comprises a plurality of tubes located on the same row. In the image of the above description, all the tubes of a same row may be partially closed off. An alternative embodiment is the partial or total closing off of certain tubes, whereas the other tubes of the row are not closed off. In all cases, the virtual tube equivalent to the tubes of the row is a partially closed-off tube.