DOMESTIC FOOD PROCESSING APPARATUS AND METHOD

Abstract

A domestic food processing apparatus is for rotary food processing, in which a food temperature is controlled to be in the range 50.0 to 75.0 degrees Celsius during or immediately after processing. Food such as fruit or vegetables may be processed, for example blended or juiced. The heating process is used to deactivate ascorbate oxidase so that it does not break down vitamin C after the fruit or vegetables have been blended or juiced. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating. An ultrasound system (28, 30) is used to generate heat and also turbulence thus giving a combined stirring and heating effect, and the stirring effect partially destroys ascorbate oxidase activity through mechanical processes in addition to the temperature dependent effects.

Claims

1. A domestic apparatus, comprising: a vessel for receiving food for processing; a rotary processing element mounted in the vessel; a motor for driving the rotary processing element; a heating system; a temperature sensor; an ultrasonic vibration arrangement for vibrating the food; and a controller, wherein the controller is adapted to control the heating system to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing.

2. An apparatus as claimed in claim 1, wherein the controller is adapted to control the heating system to provide a food temperature in the range 60.0 to 70.0 degrees Celsius.

3. An apparatus as claimed in claim 1, wherein the controller is adapted to control the heating system to provide heating during a heating time of 2 to 5 minutes.

4. An apparatus as claimed in claim 1, further comprising a cooling system for cooling the processed food after the heating process.

5. An apparatus as claimed in claim 1, wherein the ultrasonic vibration arrangement comprises an ultrasound transducer coupled to the vessel.

6. An apparatus as claimed in claim 5, wherein the controller is adapted to control the ultrasonic vibration arrangement in a pulsed mode.

7. An apparatus as claimed in claim 1, wherein the heating system comprises a resistive heater.

8. An apparatus as claimed in claim 7, wherein the resistive heater is coupled to the rotary processing element.

9. An apparatus as claimed in claim 1, wherein the heating system is implemented by the ultrasonic vibration system.

10. An apparatus as claimed in claim 1, wherein the vessel has a volume of between 0.6 and 2.0 liters.

11. A food processing method for implementation by a domestic apparatus, comprising: driving a rotary food processing element within a vessel which contains the food to be processed; and heating the food to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing thereby to inactivate ascorbate oxidase by heating; and vibrating the food using an ultrasonic vibration arrangement.

12. A method as claimed in claim 11, comprising providing a food temperature in the range 60.0 to 70.0 degrees Celsius.

13. A method as claimed in claim 11, comprising controlling the heating system to provide heating during a heating time of 2 to 5 minutes.

14. A method as claimed in claim 11, further comprising cooling the processed food after the heating process.

15. A method as claimed in claim 11, comprising heating by using said ultrasonic vibration of the food and/or using resistive heating of the food.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:

[0046] FIG. 1 shows a food processing apparatus;

[0047] FIG. 2 shows a food processing method;

[0048] FIG. 3 shows first experimental results to show the retention of vitamin C under different conditions;

[0049] FIG. 4 shows second experimental results to show the retention of vitamin C under different conditions; and

[0050] FIG. 5 shows third experimental results to show the retention of vitamin C under different conditions.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0051] The invention provides a domestic food processing apparatus for rotary food processing, in which a food temperature is controlled to be in the range 50.0 to 75.0 degrees Celsius during or immediately after processing. Food such as fruit or vegetables may be processed, for example blended or juiced. The heating process is used to deactivate ascorbate oxidase so that it does not break down vitamin C during the juicing or blending or after the fruit or vegetables have been blended or juiced. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating.

[0052] An ultrasound system is used to generate heat and also turbulence thus giving a combined stirring and heating effect, and the stirring effect partially destroys ascorbate oxidase activity through mechanical processes in addition to the temperature dependent effects.

[0053] FIG. 1 shows a domestic food processing apparatus. The example shown is a blender, but the processing method may be applied to a juicer as well.

[0054] The apparatus comprises a vessel 10 for receiving food 12 for processing. This food is typically raw fruit and/or vegetables.

[0055] A rotary processing element 14 is mounted in the vessel 10, shown in this example as a blender blade. The apparatus has a base 16 beneath the vessel, to which the vessel is reversibly coupled. In the base 16 there is a motor 18 for driving the rotary processing element 14, including a gearing arrangement 20. In some other embodiments, the rotary processing element could be in other forms, like an extrusion screw in a slow juicer.

[0056] The base also houses an overall controller 22.

[0057] The controller 22 provides control of the motor 18 to provide control of the timing, duration and speed of the rotation.

[0058] The apparatus has a heating system 24 for heating the food in the vessel and a temperature sensor 26 for measuring the temperature of the food in the vessel.

[0059] The controller controls the heating system 24 to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing.

[0060] This heating process deactivates ascorbate oxidase so that it does not break down vitamin C after the fruit or vegetables have been processed. The temperature is high enough to provide deactivation of the ascorbate oxidase but not so high as to destroy the vitamin C by overheating.

[0061] The enzymatic degradation process is both temperature-dependent and time-dependent. At the relatively low end of the temperature range, partial enzyme activity still exits, and thus enzymatic degradation is the dominant pathway. At the relatively high end of the temperature range, enzyme activity is almost disabled, but there is however partial destruction of vitamin C by overheating. The particular temperature chosen may depend on the food item or user's preference for example. The temperature may be in the range 60.0 to 70.0 degrees Celsius.

[0062] A heating duration of 2 to 5 minutes is for example appropriate to enable the deactivation of the ascorbate oxidase, and thereby assist in retaining the maximum possible levels of vitamin C. The whole juicing or blending process typically lasts no more than 5 minutes, so the heating may be for the full duration of the process.

[0063] In the example shown, the heating system comprises a resistive heater which is positioned on the shaft 15 of the processing element 14. It may use electrical wires or a thin film heater, and is directly in contact with the food.

[0064] The heating system provides uniform heating while the processing element is rotating. The heater provides the desired mild heating effect, which causes a small and similar cavitation effect to deactivate the ascorbate oxidase.

[0065] FIG. 1 also shows a second heating system comprising an ultrasound generator 28 and transducer 30. The ultrasound may use continuous wave or pulsed wave generation. This ultrasound transducer generates heat and also turbulence. The ultrasound transducer 30 in this example is coupled to the inner wall of the vessel 10 close to the bottom to give rise to a turbulent stirring effect. The ultrasound system thus implements a combined stirring and heating effect. It functions to provide both heating and vibration, and the vibration creates a turbulent effect which has the benefit of partially destroying ascorbate oxidase activity through mechanical processes in addition to the temperature dependent effects.

[0066] The controller 22 controls the heating system 24 and the ultrasound system 28, 30 to provide the desired temperature. There is feedback control to maintain the desired temperature. The frequency and amplitude of the ultrasound system may be controlled to provide the desired temperature control, and the duty cycle or current of the electrical heating system may be controlled. The ultrasound system for example uses a frequency in the range 20 kHz to 40 kHz and a typical power of 50 W to 60 W.

[0067] FIG. 1 also shows a cooling system 32 for cooling the processed food after the heating process. The cooling system 32 is to cool the food temperature to temperature suitable for consumption. The cooling system may be implemented as a small semiconductor cooler provided at the inner wall or base of the vessel 10.

[0068] Note that heating using the ultrasound system is optional when resistive heating is applied. Furthermore, the cooling system is optional, as the user may instead simply place the processed food in a fridge for a specified time for it to reach the desired temperature for consumption.

[0069] It may be possible to use ultrasound heating alone, and avoid the need for resistive heating. Thus, the heating may be implemented using resistive heating, ultrasound or a combination of both. The combination of ultrasound and mild resistive heating is preferred.

[0070] The processing element may complete the food processing (blending or juicing) before the heating is complete. The processing element may then be slowed so that it instead performs primarily a stirring function.

[0071] The system of FIG. 1 is able to generate both a mechanical stirring/vibration function and local heating for generating local bubbles (i.e. small cavitation) which will rise and make contact with food cells. The high shear force and pressure accompanying cavitation in combination with the mild heating cause inactivation of the ascorbate oxidase. The stirring/vibration effect is for example able to shorten the required duration of the heating process to provide the required level of deactivation of the ascorbate oxidase. In particular, there is physical disruption and dissociation of the ascorbate oxidase, as well denaturation under pressure and heat conditions.

[0072] The invention relates to domestic appliances, for example having a vessel size of between 0.6 liters and 2.0 liters.

[0073] FIG. 2 shows a food processing method for implementation by a domestic apparatus. The method comprises driving a rotary food processing element within a vessel which contains the food to be processed in step 40.

[0074] In step 42, the food is heated to provide a food temperature in the range 50.0 to 75.0 degrees Celsius during or immediately after processing thereby to inactivate ascorbate oxidase by heating.

[0075] This method finds a balance between preventing destruction of vitamin C by heating and deactivating ascorbate oxidase to prevent destruction of the vitamin C. The heating of step 42 for example has a duration of 2 to 5 minutes and it may be based on ultrasonic vibration of the food and/or resistive heating of the food.

[0076] In step 44, there is optional active cooling of the processed food.

[0077] Some experimental results are presented below which show the effect of different processing conditions on the vitamin C content.

[0078] A first experiment aimed at showing the effect of heating. It made use of fresh orange juice. Each sample was obtained by placing half a fresh orange in a plastic bag, then squeezing the orange using a hammering process, until the orange was homogenously destroyed and had become a juice.

[0079] The bag was then soaked in a water bath with a controlled water temperature.

[0080] Eight samples were processed at different water temperatures, together with a control sample with no soaking. The control sample was at 8 degrees Celsius, as this was the core temperature after sample preparation, and this is listed in the table below as the temperature of soaking (although there was no prolonged soaking as mentioned above).

[0081] The vitamin C content was then analyzed in a laboratory using high performance liquid chromatography (HPLC).

[0082] The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample.

TABLE-US-00001 Temperature of Time of Vitamin C content Group soaking soaking (mg/100 g) Retention rate 1 8 C. None 45.20 100.00% 2 15 C. 5 mins 22.93 50.73% 3 22 C. 18.02 39.87% 4 32 C. 15.67 34.67% 5 59 C. 18.50 40.93% 6 65 C. 28.29 62.59% 7 70 C. 33.11 73.25% 8 80 C. 17.34 38.36% 9 90 C. 16.34 36.15%

[0083] FIG. 3 shows the results. The bars show the vitamin C content (mg per 100 g) using the y-axis scale on the left of the graph, and the line graph shows the corresponding retention rate as a percentage, using the y-axis scale on the right of the graph.

[0084] The peak retention can be seen for the temperature range between the samples at 59 degrees Celsius and 80 degrees Celsius. In particular, it has been found that a temperature range of 50 to 75 degrees Celsius is of particular interest, and more particularly the temperature range 60 to 70 degrees Celsius.

[0085] A second experiment aimed at showing the effect of ultrasound treatment. It involved preparing samples in the same way as explained above. After soaking, ultrasound exposure is performed to treat the orange juice, while soaking in tap water of 15 C., for a further period of time.

[0086] The vitamin C content was then again analyzed in a laboratory using high performance liquid chromatography (HPLC).

[0087] The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample. Again, one control sample is present without ultrasound treatment. The soaking temperature was varied for a fixed soaking time. All samples other than the control sample were provided with the same ultrasound treatment.

TABLE-US-00002 Vitamin C Temperature Time of Temp content Retention Group of soaking soaking of US Time of US (mg/100 g) rate 1 8 C. None None None 45.20 100.00% 2 15 C. 5 minutes 15 C. 5 minutes 23.53 52.06% 3 33 C. 15.78 34.91% 4 65 C. 30.37 67.19% 5 70 C. 33.65 74.45%

[0088] FIG. 4 shows the results. The bars show the vitamin C content (mg per 100 g) using the y-axis scale on the left of the graph, and the line graph shows the corresponding retention rate as a percentage, using the y-axis scale on the right of the graph.

[0089] The retention rate is slightly improved compared to the result of FIG. 3 at the same corresponding temperature. Thus, the retention is improved further by providing ultrasonic vibration even when at a temperature of 15 degrees Celsius.

[0090] A third experiment aimed at showing the relationship between heating time and temperature. It again made use of fresh orange juice prepared and analyzed in the manner explained above.

[0091] The table below shows the results. For each sample, the soaking temperature and time are given, as well as the final vitamin C content, and the percentage retention compared to the control sample. The soaking time was varied for a fixed soaking temperature of 70 C.

TABLE-US-00003 Temperature of Time of Vitamin C content Retention Group soaking soaking (mg/100 g) rate 1 8 C. None. 47.20 100.00% 2 70 C. 1 minute 19.06 42.17% 3 70 C. 2 minutes 23.70 52.43% 4 70 C. 4 minutes 31.89 70.55%

[0092] FIG. 5 shows the results. The bars show the vitamin C content (mg per 100 g) using the y-axis scale on the left of the graph, and the line graph shows the corresponding retention rate as a percentage, using the y-axis scale on the right of the graph.

[0093] These results show that increased heating times, at a given temperature, improve the retention of vitamin C.

[0094] These experiments show the beneficial effects of the processing method and apparatus for retaining vitamin C in freshly prepare fruit and vegetable juices.

[0095] The invention relates to the preparation of food for immediate consumption, without cooking, and for use by domestic users. The heating process is thus not intended for cooking the food, and it is generally for consumption cold (either at room temperature or slightly chilled). It may be used for example for preparing juice drinks and smoothies or foods based on fruit or vegetable juice (and optionally pulp).

[0096] The apparatus is a stand-alone domestic appliance for use in the kitchen.

[0097] As discussed above, the apparatus makes use of a controller. The controller can be implemented in numerous ways, with software and/or hardware, to perform the various functions required. A processor is one example of a controller which employs one or more microprocessors that may be programmed using software (e.g., microcode) to perform the required functions. A controller may however be implemented with or without employing a processor, and also may be implemented as a combination of dedicated hardware to perform some functions and a processor (e.g., one or more programmed microprocessors and associated circuitry) to perform other functions.

[0098] Examples of controller components that may be employed in various embodiments of the present disclosure include, but are not limited to, conventional microprocessors, application specific integrated circuits (ASICs), and field-programmable gate arrays (FPGAs).

[0099] In various implementations, the controller may be associated with one or more storage media such as volatile and non-volatile computer memory such as RAM, PROM, EPROM, and EEPROM. The storage media may be encoded with one or more programs that, when executed on one or more processors and/or controllers, perform at the required functions. Various storage media may be fixed within a processor or controller or may be transportable, such that the one or more programs stored thereon can be loaded into a processor or controller.

[0100] Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

[0101] Any reference signs in the claims should not be construed as limiting the scope.