Pump assembly
11512712 · 2022-11-29
Assignee
Inventors
Cpc classification
F04D29/486
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4293
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump assembly includes at least one rotatingly driven impeller (14) and at least one valve element (18) which is rotatable about a rotation axis (X) between at least two switching positions. The valve element (18) includes a first face side (22) which extends transversely to the rotation axis of the valve element. A suction opening (24), which is engaged with a suction port (26) of the impeller (14), is formed in this first face side in a central region. The first face side (22) includes a pressure surface which surrounds the suction opening (24) and is adjacent to a delivery chamber (28) which surrounds the impeller (14).
Claims
1. A pump assembly comprising: at least one rotatingly driven impeller and with at least one valve element rotatable about a rotation axis between at least two switching positions, wherein the valve element comprises a first face side which extends transversely to the rotation axis of said valve element, a suction opening which is engaged with a suction port of the impeller and is formed in the first face side in a central region and the first face side comprises a pressure surface which surrounds the suction opening and which is adjacent to a delivery chamber which surrounds the impeller; two branch openings, wherein the valve element lies opposite the two branch openings and an inside of the valve element comprises at least one connection which depending on a positioning or a switching position of the valve element, selectively connects one of the branch openings to the suction opening or selectively connects one of the branch openings to a pressure opening in the pressure surface or connects the two branch openings to one another; wherein the two branch openings axially face a second face side of the valve element with respect to a direction of the rotation axis, the second face side facing away from the first face side in the direction of the rotation axis.
2. The pump assembly according to claim 1, wherein the rotation axis of the valve element lies aligned to a rotation axis of the impeller.
3. The pump assembly according to claim 1, wherein the impeller is closed at the first face side by a shroud surrounding the suction port, and a peripheral edge of the suction port is sealingly engaged with a peripheral edge of the suction opening.
4. The pump assembly according to claim 1, further comprising at least one delivery branch, wherein said pressure opening is flow-connected to the at least one delivery branch of the pump assembly in at least one of the switching positions of the valve element.
5. The pump assembly according to claim 1, wherein the valve element is configured with a drum form comprising a peripheral wall which extends annularly about the rotation axis, with the first face side and with the second face side which is away from the first face side in the direction of the rotation axis, by way of which face sides the peripheral wall is closed.
6. The pump assembly according to claim 1, wherein the suction opening via a connection in the inside of the valve element is connected to at least one suction-side switching opening, said suction-side switching opening being in the valve element and arranged such that the suction-side switching opening can be brought to overlap with two suction-side branch openings to a different extent depending on a positioning of the valve element.
7. The pump assembly according to claim 6, wherein the at least two suction-side switching openings are radially distanced to the rotation axis of the valve element to a different extent.
8. The pump assembly according to claim 1, wherein the pressure opening is formed in the pressure surface of the valve element, said pressure opening via a connection in the valve element inside of the valve element being connected to one or more delivery-side switching openings which are arranged in a manner such that they can each be brought to overlap with a delivery-side branch opening depending on the switching position of the valve element.
9. The pump assembly according to claim 8, wherein the delivery-side switching openings are distanced radially further to the rotation axis of the valve element than a suction-side switching opening.
10. The pump assembly according to claim 8, wherein several delivery-side branch openings and several delivery-side switching openings are arranged such that in a first switching position of the valve element, only one delivery-side switching opening lies opposite a delivery-side branch opening and in at least one second switching position at least two delivery-side switching openings each lie opposite a delivery-side branch opening.
11. The pump assembly according to claim 10, wherein the delivery-side switching openings and the delivery-side branch openings are arranged such that in each case in a special switching position of the valve element, each of the delivery-side branch openings individually lies opposite one of the delivery-side switching openings and in at least one further switching position, simultaneously several of the delivery-side branch openings lie opposite one of the delivery-side switching openings.
12. The pump assembly according to claim 8, wherein suction-side switching openings are arranged such that in each of the switching positions of the valve element, in which one or more of the delivery-side switching openings lie opposite one of the delivery-side branch openings in each case, at least one suction-side switching opening lies opposite a suction-side branch opening, wherein a degree of overlapping of the suction-side switching opening with the at least one suction-side branch opening is varied by way of changing a positioning of the valve element within the switching position.
13. The pump assembly according to claim 12, wherein the suction-side switching openings are arranged such that at least one suction-side switching opening lies opposite two suction-side branch openings in each of the switching positions of the valve element, wherein a degree of overlapping of the at least one suction-side switching opening with the suction-side branch openings can be varied by way of changing the positioning of the valve element within the switching position.
14. The pump assembly according to claim 12, wherein the valve element is configured such that a change of the positioning of the valve element is effected by way of a rotation of this element in an angular range which is smaller than an angle region between the switching positions.
15. The pump assembly according to claim 12, wherein for movement of the valve element, the valve element is coupled to a rotor of a drive motor which drives the impeller, by way of a magnetic, mechanical and/or hydraulic coupling, or has an actuation motor configured as a stepper motor.
16. The pump assembly according to claim 1, wherein the valve element is configured and arranged such that rotation angles between the individual switching positions correspond to a fixed, uniform angular step or a multiple of a fixed angular step.
17. The pump assembly according to claim 1, wherein the valve element is mounted such that the valve element is linearly movable along the rotation axis between a bearing position, in which the valve element bears on at least one contact surface, and a released position, in which the valve element is distanced to the contact surface, wherein the contact surface is at least one sealing surface and at least one sealing surface which surrounds a branch opening.
18. A pump assembly comprising: at least one rotatingly driven impeller and with at least one valve element rotatable about a rotation axis between at least two switching positions, wherein the valve element comprises a first face side which extends transversely to the rotation axis of said valve element, a suction opening which is engaged with a suction port of the impeller and is formed in the first face side in a central region and the first face side comprises a pressure surface which surrounds the suction opening and which is adjacent to a delivery chamber which surrounds the impeller; two branch openings, wherein the valve element lies opposite the two branch openings and an inside of the valve element comprises at least one connection which depending on a positioning or a switching position of the valve element, selectively connects one of the branch openings to the suction opening or selectively connects one of the branch openings to a pressure opening in the pressure surface or connects the two branch openings to one another; wherein the two branch openings lie opposite a second face side of the valve element, the second face side facing away from the first face side in a direction of the rotation axis, the second face side defining a delivery-side switching opening, the at least one valve element being rotatable to overlap the delivery-side switching opening with one of the two branch openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
(46) Referring to the drawings, a first embodiment example according to
(47) The centrifugal pump assembly or the pump assembly 1 comprises a stator casing or motor casing 2, in which an electrical drive motor with a stator 4 and a rotor 6 is arranged. The rotor 6 is arranged on a rotor shaft 8 in a rotationally fixed manner. The shown electrical drive motor is configured as a wet-running electrical drive motor with a can 10 or canned pot which separates the stator space with the stator 4 from the rotor space with the rotor 6 which is arranged therein, so the rotor 6 rotates in the fluid to be delivered. The motor casing 2 is connected to the pump casing 12 which simultaneously forms a valve casing. An impeller 14 which is connected to the rotor shaft 8 in a rotationally fixed manner rotates in the pump casing 12.
(48) An electronics casing 16 with a control device 17 which is arranged therein is arranged at the axial end which is away from the pump casing 12 in the direction of the rotation axis X. The control device 17 in particular serves for the control or regulation of the electrical drive motor, wherein the electrical drive motor in particular is changeable in its speed, for which the control device 17 can comprise a frequency converter. It is to be understood that the electronics casing 16 does not necessarily need to be arranged at the axial end of the motor casing 2 but could also be arranged at another position.
(49) Apart from the impeller 14, a valve element 18 is arranged in the pump casing 12. The valve element 18 is configured in a drum-like manner with a pot-like lower part 20 and with a cover 22 which closes the lower part 20 at its face side which faces the impeller 14. The cover 22 comprises a central suction opening 24 which is engaged with the suction port 26 of the impeller 14, wherein in this embodiment example an axially projecting collar of the suction opening 24 engages into the inside of the section port 26. The region of the cover 22 which surrounds the suction opening 24 forms a pressure surface which faces the delivery chamber 28 in the peripheral region of the impeller 14. The delivery chamber 28 is that delivery chamber, into which the fluid exits from the impeller 14, which is to say the chamber at the exit side of the impeller 14, in which chamber a greater pressure prevails than at the suction side. The valve element 18 is therefore connected to the suction side in the region of the suction opening 24 as well as to the delivery side at the delivery chamber 28, via the pressure surface formed by the cover 22.
(50) The impeller 14 is configured in a closed manner, which is to say that it is closed by an annular shroud 30 in the peripheral region of the suction port 26 at its side which faces the valve element 18. The shroud 30 ensures the separation between the suction region and the delivery region at the impeller 14.
(51) The valve element 18 is arranged on a shaft 32 in a rotationally fixed manner, wherein it can move on the shaft 32 by a certain amount in the axial direction X. The shaft 32 is connected to an adjusting (actuating) motor 34 which is preferably configured as a stepper motor with a step-down gear. The actuating motor 34 is likewise activated (controlled) by the control device 17.
(52) The pump casing 12 comprises a suction branch or inlet 36 as well as four outlets or delivery branches 38, 40, 42, and 44. A regulating valve 46 is arranged in each of the delivery branches 38, 40, 42 and 44, in order to set the flow through the respective delivery branch 38, 40, 42, 44. The suction branch 36 runs out in an annular, suction-side branch opening 48 in the inside of the pump casing, said suction opening extending annularly about the rotation axis X of the rotor 6 which is simultaneously the rotation axis of the shaft 32 and thus of the valve element 18. In the inside of the pump casing, the delivery branches 38, 40, 42, 44 run out in a base surface which extends transversely to the rotation axis X, in each case in a delivery-side branch opening 50. In this embodiment example there are therefore four delivery-side branch openings 50 which are each situated at the angular positions of the delivery connections in a manner offset by 90°. Here, the delivery-side branch openings in the base of the pump casing 2 lie on an annular surface which is arranged radially outside the suction-side branch opening.
(53) The valve element 18 in its inside comprises several, in this case twelve connections which each extend parallel to the rotation axis X from a pressure opening 52 to a delivery-side switching opening 54 at the opposite face side of the valve element 18, which is to say at the face side which is away from the impeller 14. Moreover, four suction-side switching openings 56 lying further radially inwards than the delivery-side switching openings 54 are arranged in the axial face side of the valve element 18 which is away from the impeller 14, which is to say in the base of the lower part 20. The suction-side switching openings 56 are open to the interior of the valve element 18 and are in fluid-leading connection to the suction opening 24. The connections between the delivery-side switching openings 54 and the pressure openings 52 are separated from the remaining interior of the valve element 18 by the walls, so that on the one hand delivery-side connections between the pressure openings 52 and the delivery-side switching openings 54 as well as a suction-side connection from the suction-side switching openings 56 to the suction opening 54 exist in the axial direction through the valve element.
(54) The delivery-side switching openings 54 are arranged on the base of the valve element 18 such that they are distanced just as far from the rotation axis X as the delivery-side branch openings 50 in the base of the pump casing 12. This means that the delivery-side branch openings 50 lie on an annular region in a manner such that they lie opposite an annular region, in which the delivery-side switching openings 54 are arranged. Moreover, the delivery-side switching openings 54 and the delivery-side branch openings 50 are dimensioned in a manner matching one another, so that they can be brought to overlap by way of a suitable rotation of the valve element 18.
(55) The suction-side switching openings 56 lie opposite the annular, suction-side branch opening 48, so that a connection from the suction branch 36 to the suction-side switching openings 56 and via this to the suction opening 34 exists.
(56) Five different switching positions are now explained by way of
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(59) When the pump assembly is in operation and delivers fluid, the pressure prevailing in the delivery chamber 38 moreover has the effect that a pressing force which presses the valve element 18 against the base of the pump casing 12 is produced upon the pressure surface on the cover 22, so that a sealed bearing contact occurs in the peripheral region of the delivery-side branch openings 50 and good sealing can therefore be ensured. In particular, a sealing between the suction side and delivery side, which is to say between the delivery-side branch openings 50 and the suction-side branch opening 48 can hence be created.
(60) The second embodiment according to
(61) In this embodiment example, the pump casing 12 comprises two suction branches 36a and 36b. Moreover, three delivery branches 38′, 40′ and 42′ which in the inside of the pump casing 12 run out into three delivery-side branch openings 50 which are each arranged offset to one another by 120 are arranged on the pump casing 12. In the base of the pump assembly 12, the suction branch 36a is in connection with an outer annular opening 58, whereas the suction branch 36b is in connection with an inner annular opening 60. In this embodiment, a cam disc 62 is arranged in the base of the pump casing 12 and lies at a fixed angular position, so that openings which form the delivery-side branch openings 50 lie opposite the delivery-side branch openings 50 in the base of the pump casing 12′. Moreover, three suction-side branch openings 48a which are in connection with the suction branch 36a by way of them lying opposite the inner annular opening 60 are arranged in the cam disc in a manner lying radially inwards. Three suction-side branch openings 48b are arranged further radially outwards and opposite the outer annular opening 58, at three angular positions which are distributed uniformly over the periphery. These suction-side branch openings 48b are in connection with the suction branch 36b.
(62) The valve element 18′ is constructed in a similar manner to the valve element 18 according to the first embodiment, but in this embodiment example only six connection run between six pressure openings 52 in the pressure surface which is formed by the cover 22′ and six delivery-side switching openings 54′. Suction-side switching openings 56′a and 56′b are moreover arranged on the base of the lower part 20′, wherein the suction-side switching openings 56′a in a manner lying radially inwards lie at a radial position which corresponds to the positioning of the suction-side branch openings 48a. The suction-side switching openings 56′b are arranged lying radially further outwards in an annular region which lie opposite an annular region, in which the suction-side branch openings 48b are situated. In these examples, the delivery-side switching openings are arranged in a pattern of 20° steps, so that angular steps of 20° or a multiple of 20° result between the switching positions. The remaining construction of the pump assembly corresponds to the construction of the pump assembly according to the first embodiment example, so that the description regarding this is referred to.
(63) Three switching positions, in which one of the delivery branches 38′, 40′ and 42′ is opened, are represented by way of
(64) In each case, two of the three delivery branches 38′, 40′ and 42′ are opened in the three further switching positions which are described according to
(65) A further possible switching position, in which all three delivery branches 38′ 40′, 42′ are opened is described by way of
(66) A pump assembly 1 according to the second embodiment example can be applied for example in a heating facility which is shown in
(67) With regard to the third embodiment according to
(68) The motor casing 2 with the electronics casing 16 corresponds to the previously described embodiment. The pump casing 12 comprises two suction branches 72, 74 which in the inside each end at a suction-side branch opening 76 (76a and 76b). Concerning this third embodiment, the valve element 18c is likewise configured in a drum-like manner and consists of a pot-like lower part 20c which at its side which faces the impeller 14 is closed by a cover 22c. A suction opening 36 is formed in the central region of the cover 22c. The valve element 18c is rotatably mounted on a pivot 78 which is arranged in the base of the pump casing 12. Here, the rotation axis of the valve element 18c corresponds to the rotation axis X of the rotor shaft 8, as is the case with the examples described above. Here, the valve element 18c is likewise axially displaceable along the axis X and is pressed by a spring 80 into the idle position which is shown in
(69) The pump casing 12 comprises two suction branches 72 and 74, of which the suction branch 72 runs out in a suction-side branch opening 76a and the suction branch 74 in a suction-side branch opening 76b, in the base of the pump casing 12 into the interior of this, which is to say into the suction chamber. The lower part 20c of the valve element 18c in its base comprises an arched switching opening or opening 112 which extends essentially over 90°.
(70) Such a stepwise actuating of the rotor shaft 8 can be initiated in a special operating mode by the control device 17 in the electronics casing 16. This means that one makes do without separate actuating motor. The drive motor is operated in an open-loop operation in this special operating mode, wherein it can be activated in a manner such that it can be rotated in a stepwise manner into desired angular positions. The necessary angular positions for adjusting the desired mixing ratios can be moved to in a targeted manner by way of this, wherein a closed-loop control could be effected via an outlet-side temperature sensor which is not shown here.
(71) Such a functionality can be applied for example in a hydraulic system as is shown in
(72) In this embodiment example too, the impeller 14 comprises a shroud 30, so that a separation between the delivery chamber 28 and the suction region of the pump assembly is given, wherein the surface of the cover 22c, as the pressure surface, faces the delivery chamber 28. Here too, the suction opening 24 is sealingly engaged with the suction port 26.
(73) The fourth embodiment example according to
(74) Concerning this embodiment, the mounting and drive of the valve element 18d is effected just as with the third embodiment. In contrast to the valve element 18c, the valve element 18d additionally to the opening 112 comprises a through-channel 122 which extends from an opening 124 in the cover 22d to an opening in the base of the lower part 20d and therefore connects the two axial ends of the valve element 18d to one another. An arched bridging opening 126 is moreover yet formed in the valve element 18d and this opening is closed to the delivery chamber 26 by the cover 22d and is only open to the lower side, which is to say to the base of the lower part 20d and thus to the suction chamber.
(75) Apart from the delivery branch 115 and both previously described suction branches 74 and 72, the pump casing 12 comprises a further branch 128. The branch 128 runs out into the suction chamber, in a branch opening or an inlet 130 in the base of the pump casing 12 additionally to the branch openings 76a and 76b. The various switching positions are explained by way of
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(77) Such a centrifugal pump assembly can be applied for example in a heating system as is shown in
(78) When the valve element 18d is located in the first switching position represented in
(79) Fluid simultaneously flows via the bridging opening 126 into the branch 74 via the branch 128 and the inlet 130, in the switching position which is shown in
(80) It is to be understood that the various previously described embodiments can be combined with one another in a different manner. Thus the different described drive modes of the valve element can be essentially arbitrarily combined with different geometric configurations of the valve element as have likewise been described above. The different valve functionalities (for example mixing and switching-over) can likewise be realized and combined with different drive modes. These different combination possibilities which are to be derived from the preceding embodiment examples, inasmuch as this is concerned are expressly encompassed by the invention. Concerning the shown embodiment examples, the pump casing with the casing, in which the valve element is arranged, is configured as a single part or single piece. It is to be understood that a multi-part construction is possible in a corresponding manner. Moreover, a casing which is separate from the pump casing and which is connected to the pump casing via a delivery connection and a suction connection could also be provided for the valve element.
(81) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.